Teledyne T200 Operation Manual
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Teledyne T200 Operation Manual

Teledyne T200 Operation Manual

Nitrogen oxide analyzer
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Nitrogen Oxide Analyzer
Also supports operation of: when used in conjunction with:
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)
Copyright 2010
Teledyne Advanced Pollution Instrumentation
Operation Manual
Model T200
Model T200U Analyzer T200U addendum, PN 06861
T200U-NOy Converter T200U addendum, PN 06861 and
Model T201 Analyzer T201 addendum, PN 07271
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
Toll-free Phone: 800-324-5190
Phone: 858-657-9800
Website:
T200U-NOy addendum, PN 07303
USA
Fax: 858-657-9816
Email:
api-sales@teledyne.com
http://www.teledyne-api.com/
Part Number 06858 Rev A
DCN5847
21 September 2010

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Summary of Contents for Teledyne T200

  • Page 1 Model T200U Analyzer T200U addendum, PN 06861 T200U-NOy Converter T200U addendum, PN 06861 and T200U-NOy addendum, PN 07303 Model T201 Analyzer T201 addendum, PN 07271 © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 Toll-free Phone: 800-324-5190...

  • Page 3: Notice Of Copyright

    DVANCED OLLUTION NSTRUMENTATION Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications. Founded in San Diego, California, in 1988,...
  • Page 4 Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 5: Safety Messages

    NEVER use a gas analyzer to sample any combustible gas(es)! Note Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product can be obtained by contacting Teledyne API’s Customer Service Department: Telephone: 800-324-5190 Email: api-customerservice@teledyne.com or by accessing various service options on our website at http://www.teledyne-api.com/...
  • Page 6 Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 7: Warranty

    HEREUNDER, WHETHER FOR BREACH OF WARRANTY OR OTHERWISE. TERMS AND CONDITIONS All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.
  • Page 8 Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 9: About This Manual

    (Organization), a description of other information related to this manual (Related Information), and the conventions used to present the information in this manual (Conventions Used). STRUCTURE This T200 manual, PN 06858, is comprised of multiple documents, assembled in PDF format, as listed below. Part No. Rev Name/Description...
  • Page 10 Teledyne API – T200 NOx Analyzer Operation Manual instructions, and the initial calibration and functional checks. It also has a section with Frequently Asked Questions (FAQs) and a glossary. Part II comprises the operating instructions, which include basic, advanced and remote operation, calibration, diagnostics, testing, validating and verifying, and ends with specifics of calibrating for use in EPA monitoring.

  • Page 11: Revision History

    REVISION HISTORY This section provides information regarding changes to this manual. 2010, T200 Manual, PN06858 Rev A, DCN5847 – Initial Release Document Change Summary 06858A DCN5847...
  • Page 12 Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 13: Table Of Contents

    3.7.3. Functional Check ...........................55 3.8. Initial Calibration of the T200 Analyzer ......................56 3.8.1. Interferents for NOx, NO and NO2 Measurements ................56 3.8.2. Initial Calibration Procedure for T200 analyzers without Options............56 3.8.2.1. Verifying the T200 Reporting Range Settings................57 3.8.2.2. Verify the Expected NO and NO Span Gas Concentration............58...
  • Page 14 7.4.4.4. Analog Output Reporting Range Default Settings............... 103 7.4.4.5. RNGE  MODE  SNGL: Configuring the T200 Analyzer for Single Range Mode ....104 7.4.4.6. RNGE  MODE  IND: Configuring the T200 analyzer for Independent Range Mode ..105 7.4.4.7.
  • Page 15 9.4.2. Manually Configuring the Ethernet (Static IP Address) ..............169 9.4.3. Changing the Analyzer’s HOSTNAME ....................171 9.5. Using the T200 with a Hessen Protocol Network ..................172 9.5.1. General Overview of Hessen Protocol....................172 9.5.2. Hessen COMM Port Configuration ..................... 172 9.5.3.
  • Page 16 10.1.4. NO Conversion Efficiency (CE) ....................... 186 10.2. Manual Calibration Checks and Calibration of the T200 Analyzer in its Base Configuration ....187 10.2.1. Setup for Basic Calibration Checks and Calibration of the T200 analyzer........187 10.2.2. Performing a Basic Manual Calibration Check ................. 188 10.2.3.
  • Page 17 12.2.1.2. Sample Gas Flow Valves and Routing..................236 12.2.2. Flow Rate Control - Critical Flow Orifices ..................237 12.2.2.1. Critical Flow Orifice........................237 12.2.2.2. Locations and Descriptions of Critical Flow Orifices Inside the T200 ........238 12.2.3. Ozone Gas Generation and Air Flow....................239 12.2.3.1. The O Generator ........................
  • Page 18 Table of Contents Teledyne API – T200 NOx Analyzer Operation Manual 12.6. Pneumatic Sensor Board ......................... 262 12.7. Power Supply/Circuit Breaker ........................263 12.7.1. AC Power Switch/Circuit Breaker ..................... 264 12.7.2. AC Power Configuration ........................264 12.7.2.1. AC Configuration – Internal Pump (JP7) ................... 265 12.7.2.2.
  • Page 19 Teledyne API – T200 NOx Analyzer Operation Manual Table of Contents 14.5.3. Unstable Zero and Span ........................308 14.5.4. Inability to Span - No SPAN Button (CALS) ..................309 14.5.5. Inability to Zero - No ZERO Button (CALZ) ..................309 14.5.6.
  • Page 20 Energizing the T200 Control Inputs .....................45 Figure 3-11: Gas Line Connections from Calibrator – Basic T200 Configuration ..........50 Figure 3-12: Gas Line Connections from Bottled Span Gas – Basic T200 Configuration .......50 Figure 5-1: Current Loop Option Installed......................69 Figure 5-2: Concentration Alarm Relay ......................71...
  • Page 21 Set up for Manual Calibrations/Checks of T200’s in Base Configuration w/ a Gas Dilution Calibrator........................... 187 Figure 10-2: Set up for Manual Calibrations/Checks of T200’s in Base Configuration w/ Bottled Gas ..187 Figure 10-3: Pneumatic Connections for Precision Calibration of an T200 with the Internal Span Gas Generator ..........................

  • Page 22: List Of Tables

    Voltage Tolerances for the TEST CHANNEL Calibration............140 Table 8-9: Current Loop Output Check ...................... 144 Table 8-10: Test Channels Functions available on the T200’s Analog Output..........147 Table 9-1: COMM Port Communication Modes ..................155 Table 9-2: Terminal Mode Software Commands ..................158 Table 9-3: Teledyne API's Serial I/O Command Types ................
  • Page 23 Analog Output Test Function - Nominal Values Voltage Outputs ..........316 Table 14-10: Status Outputs Check ....................... 318 Table 14-11: T200 Control Input Pin Assignments and Corresponding Signal I/O Functions....... 319 Table 15-1: Static Generation Voltages for Typical Activities ..............344 Table 15-2: Sensitivity of Electronic Devices to Damage by ESD ...............
  • Page 24 Table of Contents Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. xxii 06858A DCN5847...

  • Page 25: General Information

    PART I – GENERAL INFORMATION 06858A DCN5847...
  • Page 26 06858A DCN5847...

  • Page 27: Introduction

    NO, which is then measured as above (including the original NO in the sample gas) and reported as NO Since the density of the sample gas effects the brightness of the chemiluminescence reaction, the T200 software compensates for temperature and pressure changes.
  • Page 28 Introduction Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 29: Specifications And Approvals

    Provided here are the specifications, the EPA Equivalency Designation, and the emissions and safety compliance approvals for this instrument. 2.1. SPECIFICATIONS Table 2-1 presents the instrument’s parameters and the specifications that each meets. Table 2-1: T200 Basic Unit Specifications Parameter Specification Min/Max Range...

  • Page 30: Epa Equivalency Designation

    Defined as twice the zero noise level by the US EPA. 2.2. EPA EQUIVALENCY DESIGNATION Teledyne API’s T200 nitrogen oxides analyzer is designated as a reference method for NO measurement, as defined in 40 CFR Part 53, when operated under the following conditions: ...

  • Page 31: Ce Mark Compliance

    2.3. CE MARK COMPLIANCE EMISSIONS COMPLIANCE The Teledyne API T200 nitrogen oxides analyzer was tested and found to be fully compliant with: EN61326 (1997 w/A1: 98) Class A, FCC Part 15 Subpart B Section 15.107 Class A, ICES-003 Class A (ANSI C63.4 1992) &...
  • Page 32 Specifications and Approvals Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 33: Getting Started

    GETTING STARTED This section first introduces the instrument, then presents the procedures for getting started, i.e., unpacking and inspection, making electrical and pneumatic connections, and conducting an initial calibration check. 3.1. FRONT PANEL Figure 3-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 3-2, which is described in Table 3-1.

  • Page 34: Figure 3-2: Display Screen And Touch Control

    Getting Started Teledyne API – T200 NOx Analyzer Operation Manual Figure 3-2: Display Screen and Touch Control CAUTION – Avoid Damaging Touchscreen Do not use hard-surfaced instruments such as pens to touch the control buttons. The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above.

  • Page 35: Figure 3-3: Display/Touch Control Screen Mapped To Menu Charts

    Teledyne API – T200 NOx Analyzer Operation Manual Getting Started Figure 3-3 shows how the front panel display is mapped to the menu charts that are used to illustrate the display throughout this manual. The Mode, Param (parameters), and Conc (gas concentration) fields in the display screen are represented across the top row of each menu chart.

  • Page 36: Rear Panel

    Getting Started Teledyne API – T200 NOx Analyzer Operation Manual 3.2. REAR PANEL Figure 3-4: Rear Panel Layout – Base Unit Table 3-2 provides a description of each component on the rear panel. 06858A DCN5847...
  • Page 37 Teledyne API – T200 NOx Analyzer Operation Manual Getting Started Table 3-2: Rear Panel Description Component Function cooling fan Pulls ambient air into chassis through side vents and exhausts through rear. Connector for three-prong cord to apply AC power to the analyzer.

  • Page 38: Analyzer Layout

    Getting Started Teledyne API – T200 NOx Analyzer Operation Manual 3.3. ANALYZER LAYOUT Figure 3-5: Internal Layout – Top View with IZS Option 06858A DCN5847...

  • Page 39: Figure 3-6: Pneumatic Diagram - Basic T200

    Teledyne API – T200 NOx Analyzer Operation Manual Getting Started Figure 3-6: Pneumatic Diagram – Basic T200 NOTE For pneumatic diagrams of Model T200’s with various calibration valve options see Section 5. 06858A DCN5847...

  • Page 40: Unpacking The T200 Analyzer

    ENERAL AFETY AZARD To avoid personal injury, always use two persons to lift and carry the T200. CAUTION – Avoid Warranty Invalidation Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be felt by the human nervous system. Damage resulting from failure to use ESD protection when working with electronic assemblies will void the instrument warranty.
  • Page 41 Teledyne API – T200 NOx Analyzer Operation Manual Getting Started 5. Inspect the interior of the instrument to ensure all circuit boards and other components are in good shape and properly seated. 6. Check the connectors of the various internal wiring harnesses and pneumatic hoses to ensure they are firmly and properly seated.

  • Page 42: Ventilation Clearance

    Getting Started Teledyne API – T200 NOx Analyzer Operation Manual 3.4.1. VENTILATION CLEARANCE Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance. Table 3-3: Ventilation Clearance MINIMUM REQUIRED...
  • Page 43 Teledyne API – T200 NOx Analyzer Operation Manual Getting Started CAUTION ENERAL AFETY AZARD The T200 analyzer can be configured for both 100-130 V and 210-240 V at either 47 or 63 Hz. To avoid damage to your analyzer, ensure that the AC power voltage matches the voltage indicated on the analyzer’s model/specs label (Figure 3-4) before plugging...

  • Page 44: Analog Inputs (Option) Connections

    See Section 8.1 for details on setting up the DAS. 3.5.3. ANALOG OUTPUT CONNECTIONS The T200 is equipped with several analog output channels accessible through a connector on the back panel of the instrument. Output channels A1, A2 and A3 are assigned to the NO , NO and NO concentration signals of the analyzer.

  • Page 45: Figure 3-8: Analog Output Connector

    Teledyne API – T200 NOx Analyzer Operation Manual Getting Started To access these signals attach a strip chart recorder and/or data-logger to the appropriate analog output connections on the rear panel of the analyzer. Pin-outs for the analog output connector are:...

  • Page 46: Connecting The Status Outputs

    Getting Started Teledyne API – T200 NOx Analyzer Operation Manual 3.5.4. CONNECTING THE STATUS OUTPUTS The status outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current. These outputs can be used interface with devices that accept logic-level digital inputs, such as Programmable Logic Controllers (PLCs).

  • Page 47: Connecting The Control Inputs

    Teledyne API – T200 NOx Analyzer Operation Manual Getting Started 3.5.5. CONNECTING THE CONTROL INPUTS The analyzer is equipped with three digital control inputs that can be used to activate the zero and span calibration modes remotely (see Section 10.1.2.4).

  • Page 48: Connecting The Serial Ports

    COM2 port is not in use except for RS-232 Multidrop communication. 3.5.9. CONNECTING TO A MULTIDROP NETWORK If your unit has a Teledyne API RS-232 multidrop card, see Section 5.6.3 for a description and Section 9.2 for instructions on setting it up.

  • Page 49: Pnenumatic Connections

    If your analyzer is equipped with an external zero air scrubber option, it is capable of creating zero air from ambient air.  For analyzers without the external zero air scrubber, a zero air generator such as the Teledyne API’s Model 701 can be used. Please visit the company website for more information. 3.6.1.2. Calibration (Span) Gas Calibration gas is a gas specifically mixed to match the chemical composition of the type of gas being measured at near full scale of the desired reporting range.

  • Page 50: Table 3-8: Nist-Srm's Available For Traceability Of No

    100 ppm NOTE The NO permeation tube included with the T200’s optional Internal Zero Air generator (IZS) has a limited accuracy of about ±5%. While NO permeation tubes may be sufficient for informal calibration checks, they are not approved by the US EPA as calibration sources for performing actual calibration of the analyzer.

  • Page 51: Span Gas For Multipoint Calibration

    If a dynamic dilution system such as the Teledyne API Model 700 is used to dilute high concentration gas standards to low, ambient concentrations, ensure that the NO concentration of the reference gas matches the dilution range of the calibrator.

  • Page 52: Basic Pneumatic Setup For The T200 Analyzer

    Teledyne API – T200 NOx Analyzer Operation Manual 3.6.2. BASIC PNEUMATIC SETUP FOR THE T200 ANALYZER Figure 3-11: Gas Line Connections from Calibrator – Basic T200 Configuration Figure 3-12: Gas Line Connections from Bottled Span Gas – Basic T200 Configuration 06858A DCN5847...
  • Page 53 In applications where the sample gas is received from a pressurized manifold and the analyzer is not equipped with one of the T200’s pressurized span options, a vent must be placed on the sample gas line. This vent line must be: ...

  • Page 54: Initial Operation

    Customer Service as soon as possible: 800-324-5190 or email: api-customerservice@teledyne.com If you are unfamiliar with the T200 theory of operation, we recommend that you read Section 12. For information on navigating the analyzer’s software menus, see the menu trees described in Appendix A.1.

  • Page 55: Warning Messages

    Teledyne API – T200 NOx Analyzer Operation Manual Getting Started 3.7.2. WARNING MESSAGES Because internal temperatures and other conditions may be outside the specified limits during the analyzer’s warm-up period, the software will suppress most warning conditions for 30 minutes after power up. If warning messages persist after the 30 minutes warm up period is over, investigate their cause using the troubleshooting guidelines in Section 14.1.

  • Page 56: Table 3-9: Possible Warning Messages At Start-Up

    The A/D or at least one D/A channel have not been calibrated. BOX TEMP WARNING The temperature inside the T200 chassis is outside the specified limits. CANNOT DYN SPAN Contact closure span calibration failed while DYN_SPAN was set to ON.

  • Page 57: Functional Check

    Teledyne API – T200 NOx Analyzer Operation Manual Getting Started 3.7.3. FUNCTIONAL CHECK After the analyzer’s components have warmed up for at least 30 minutes, verify that the software properly supports any hardware options that are installed. For information on navigating through the analyzer’s software menus, see the menu trees described in Appendix A.1.

  • Page 58: Initial Calibration Of The T200 Analyzer

    See Section 10.4 for information regarding setup and calibration of T200 analyzers with Z/S Valve options.  If you are using the T200 analyzer for EPA monitoring, only the calibration method described in Section 11 should be used. 3.8.1. INTERFERENTS FOR NOX, NO AND NO2 MEASUREMENTS...

  • Page 59: Verifying The T200 Reporting Range Settings

    Unit of Measure: PPB  Reporting Range: 500 ppb  Mode Setting: SNGL While these are the default setting for the T200 analyzer, it is recommended that you verify them before proceeding with the calibration procedure, by pressing: 06858A DCN5847...

  • Page 60: Verify The Expected No And No Span Gas Concentration

    Getting Started Teledyne API – T200 NOx Analyzer Operation Manual 3.8.2.2. Verify the Expected NO and NO Span Gas Concentration NOTE For this initial calibration, it is important to verify the PRECISE Concentration Value of the SPAN gases independently. If you supply NO gas to the analyzer, the values for expected NO and NO MUST be identical.

  • Page 61: Initial Zero/Span Calibration Procedure

    Teledyne API – T200 NOx Analyzer Operation Manual Getting Started 3.8.2.3. Initial Zero/Span Calibration Procedure To perform an initial Calibration of the T200 nitrogen oxides analyzer, press: The T200 Analyzer is now ready for operation. NOTE Once you have completed the above set-up procedures, please fill out the Quality Questionnaire that was shipped with your unit and return it to Teledyne API.
  • Page 62 Getting Started Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 63: Frequently Asked Questions And Glossary

    Q: Why is the ZERO or SPAN button not displayed during calibration? A: The T200 disables certain these buttons expected span or zero value entered by the users is too different from the gas concentration actually measured value at the time. This is to prevent the accidental recalibration of the analyzer to an out-of-range response curve.
  • Page 64 Frequently Asked Questions and Glossary Teledyne API – T200 NOx Analyzer Operation Manual Q: How long does the sample pump last? A: The sample pump should last one to two years and the pump head should be replaced when necessary.

  • Page 65: Glossary

    10 megabits per second (Mbps) 100BaseT same as 10BaseT except ten times faster (100 Mbps) APICOM name of a remote control program offered by Teledyne-API to its customers ASSY Assembly Code-Activated Switch Corona Discharge, a frequently luminous discharge, at the surface of a...
  • Page 66 Frequently Asked Questions and Glossary Teledyne API – T200 NOx Analyzer Operation Manual Term Description/Definition Dry Filter Unit DHCP Dynamic Host Configuration Protocol. A protocol used by LAN or Internet servers to automatically set up the interface protocols between themselves and...
  • Page 67 Teledyne API – T200 NOx Analyzer Operation Manual Frequently Asked Questions and Glossary Term Description/Definition Light Emitting Diode Liters Per Minute Mass Flow Controller Measure/Reference NDIR Non-Dispersive Infrared MOLAR MASS the mass, expressed in grams, of 1 mole of a specific substance. Conversely, one mole is the amount of the substance needed for the molar mass to be the same number in grams as the atomic mass of that substance.
  • Page 68 Frequently Asked Questions and Glossary Teledyne API – T200 NOx Analyzer Operation Manual Term Description/Definition RS-485 specification and standard describing a binary serial communication method among multiple devices at a data rate faster than RS-232 with a much longer distance between the host and the furthest device...

  • Page 69: Non-Gas Related Optional Hardware And Software

    5.1. OPTIONAL PUMPS (OPT 11A, OPT 11B, OPT 12A, OPT 12B & OPT 12C) A variety of external pumps are available for the T200 analyzer. The range of available pump options meets all typical AC power supply standards while exhibiting the same pneumatic performance.

  • Page 70: Carrying Strap/Handle (Opt 29)

    5.3. CARRYING STRAP/HANDLE (OPT 29) The chassis of the T200 analyzer allows the user to attach a strap handle for carrying the instrument. The handle is located on the right side and pulls out to accommodate a hand for transport. When pushed in, the handle is nearly flush with the chassis, only protruding out about 9 mm (3/8”).

  • Page 71: Converting Current Loop Analog Outputs To Standard Voltage Outputs

    Teledyne API – T200 NOx Analyzer Operation Manual Non-Gas Related Optional Hardware and Software Figure 5-1: Current Loop Option Installed 5.4.1. CONVERTING CURRENT LOOP ANALOG OUTPUTS TO STANDARD VOLTAGE OUTPUTS NOTE See Section 15 for more information on preventing ESD damage.

  • Page 72: Spare Parts Kits

    5.5. SPARE PARTS KITS 5.5.1. T200 EXPENDABLES KIT (OPT 42A) This kit includes a recommended set of expendables for one year of operation of the T200 including replacement sample particulate filters. See Appendix B for a detailed listing of the contents.

  • Page 73: Concentration Alarm Relay (Option 61)

    5.6.2. CONCENTRATION ALARM RELAY (OPTION 61) The Teledyne API “E” series analyzers have an option for four (4) “dry contact” relays on the rear panel of the instrument. This relay option is different from and in addition to the “Contact Closures” that come standard on all TAPI instruments.

  • Page 74: Multidrop (Opt 62)

    In instruments that sample more than one gas type, there could be more than one gas type triggering the Concentration 1 Alarm (“Alarm 2” Relay). For example, the T200 instrument can monitor both NO & NO gas. The software for this instrument is flexible enough to allow you to configure the alarms so that you can have 2 alarm levels for each gas.

  • Page 75: Dilution Ratio Option

    The dilution ratio feature is a software option that is designed for applications where the sample gas is diluted before being analyzed by the T200. Typically this occurs in continuous emission monitoring (CEM) applications where the quality of gas in a smoke stack is being tested and the sampling method used to remove the gas from the stack dilutes the gas.
  • Page 76 Non-Gas Related Optional Hardware and Software Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 77: Gas Inlet And Calibration Valve Options

    These option packages include variations for handling pressurized and non-pressurized zero air and span gas supplied from external sources as well as internally generated span gas. Table 6-1: List of T200 Calibration Gas Options DESCRIPTION MANUAL...

  • Page 78: Ambient Zero/Ambient Span Valves (Opt 50A)

    Gas Inlet and Calibration Valve Options Teledyne API – T200 NOx Analyzer Operation Manual 6.1. AMBIENT ZERO/AMBIENT SPAN VALVES (OPT 50A) This valve package includes:  Two solenoid valves located inside the analyzer that allow the user to switch either zero, span or sample gas to the instrument’s sensor.

  • Page 79: Internal Pneumatics (Opt 50A)

    Teledyne API – T200 NOx Analyzer Operation Manual Gas Inlet and Calibration Valve Options 6.1.1.1. Internal Pneumatics (OPT 50A) Figure 6-2: Pneumatic Diagram with Z/S Valves OPT 50A Table 6-2: Zero/Span Valve Operating States OPT 50A VALVE PORT MODE VALVE...

  • Page 80: Pneumatic Setup (Opt 50A)

    This vent line must be no more than 10 meters long. CALIBRATION GAS SOURCES: SPAN GAS Attach a gas line from the source of calibration gas (e.g. a Teledyne API's M700E Dynamic Dilution Calibrator) to the SPAN1 inlet (see Figure 6-1). Use PTFE tubing; minimum O.D ¼”. ZERO AIR Zero air is supplied by the zero air generator such as a Teledyne API's M701.

  • Page 81: Ambient Zero/Pressurized Span Valves (Opt 50B)

    Teledyne API – T200 NOx Analyzer Operation Manual Gas Inlet and Calibration Valve Options 6.2. AMBIENT ZERO/PRESSURIZED SPAN VALVES (OPT 50B) This calibration valve package is appropriate for applications where Span Gas is being supplied from a pressurized source such as bottled NIST SRM gases. This option includes: ...

  • Page 82: Internal Pneumatics (Opt 50B)

    Gas Inlet and Calibration Valve Options Teledyne API – T200 NOx Analyzer Operation Manual 6.2.1. INTERNAL PNEUMATICS (OPT 50B) Figure 6-5: Pneumatic Diagram with Pressurized Span Inlet OPT 50B Installed Table 6-3: Valve Operating States OPT 50B installed VALVE PORT...

  • Page 83: Pneumatic Setup (Opt 50B)

    Teledyne API – T200 NOx Analyzer Operation Manual Gas Inlet and Calibration Valve Options 6.2.2. PNEUMATIC SETUP (OPT 50B) Figure 6-6: Gas Line Connections for T200 with OPT 50B SAMPLE GAS SOURCE: Attach a sample inlet line to the SAMPLE inlet fitting.

  • Page 84: Internal Span Source - Izs (Opt 50G)

    Teledyne API – T200 NOx Analyzer Operation Manual 6.3. INTERNAL SPAN SOURCE - IZS (OPT 50G) The T200 nitrogen oxides analyzer can also be equipped with an internal NO span gas generator and calibration valve option. This option package is intended for applications where there is a need for frequent automated calibration checks without access to an external source of span gas.

  • Page 85: Nitric Acid And The Chemistry Of No Permeation Tubes

    (nitric acid) takes place whenever water and NO are present in the same gas mixture. In the T200 this is mitigated as much as possible by passing the air supply for the span gas generator through a special dryer, however the permeable membrane of the NO...

  • Page 86: Internal Pneumatics (Opt 50G)

    Gas Inlet and Calibration Valve Options Teledyne API – T200 NOx Analyzer Operation Manual 6.3.2. INTERNAL PNEUMATICS (OPT 50G) Figure 6-8: Pneumatic Diagram with the Internal Span Gas Generator (OPT 50G) Table 6-4: Internal Span Gas Generator Valve Operating States OPT 50G...

  • Page 87: Replacement Permeation Tubes (Opt 52B & Opt 52G)

    -20° C (~600 ppm H O) and effectively remove concentrations of ammonia ) up to about 1 ppm. An additional Sample Conditioner can be added to the T200’s sample gas stream. INSTRUMENT CHASSIS Sample Gas Dryer/Scrubber Orifice Dia.

  • Page 88: Zero Air Scrubber (Opt 86C), For Z/S Valves

    An external zero air scrubber for Z/S valves can be used in place of a zero air generator The following pneumatic diagram illustrates the internal and external flow for a T200 analyzer with a Z/S valve option and the Zero Air...
  • Page 89 PART II – OPERATING INSTRUCTIONS 06858A DCN5847...
  • Page 90 06858A DCN5847...

  • Page 91: Basic Operation Of The T200 Analyzer

    7.1. OVERVIEW OF OPERATING MODES The T200 analyzer software has a variety of operating modes. The most common mode that the analyzer will be operating in is the SAMPLE mode. In this mode, a continuous read-out of the NO concentrations can be viewed on the front panel and output as an analog voltage from rear panel terminals.

  • Page 92: Sample Mode

    This information is particularly when troubleshooting a performance problem with the T200 (see Section 13). Figure 7-2 will display the Test Functions on the front panel screen. Table 7-2 lists the available TEST functions.

  • Page 93: Figure 7-2: Viewing T200 Test Functions

    Teledyne API – T200 NOx Analyzer Operation Manual Basic Operation of the T200 Analyzer To view these TEST functions, press, Figure 7-2: Viewing T200 Test Functions NOTE A value of “XXXX” displayed for any of the TEST functions indicates an out-of-range reading or the analyzer’s inability to calculate it.

  • Page 94: Table 7-2: Test Functions Defined

    Basic Operation of the T200 Analyzer Teledyne API – T200 NOx Analyzer Operation Manual Table 7-2: Test Functions Defined DISPLAY PARAMETER UNITS DESCRIPTION The Full Scale limit at which the reporting range of the analyzer’s ANALOG OUTPUTS is currently set.

  • Page 95: Warning Message Display

    AZERO WARN in message indicates auto-zero reading at time warning was displayed. BOX TEMP WARNING The temperature inside the T200 chassis is outside the specified limits. CANNOT DYN SPAN Contact closure span calibration failed while DYN_SPAN was set to ON.

  • Page 96: Calibration Mode

    7.3. CALIBRATION MODE Pressing the CAL button, switches the T200 into calibration mode. In this mode the user can, in conjunction with introducing of zero or span gases of known concentrations into the analyzer, cause it to adjust and recalculate the slope (gain) and offset of the its measurement range.

  • Page 97: Setup Mode

    Teledyne API – T200 NOx Analyzer Operation Manual Basic Operation of the T200 Analyzer 7.4. SETUP MODE The SETUP mode contains a variety of choices that are used to configure the analyzer’s hardware and software features, perform diagnostic procedures, gather information on the instruments performance and configure or access data from the internal data acquisition system (DAS).

  • Page 98: Setup  Cfg: Configuration Information

     Special instrument or software features or installed options may also be listed here.  Use this information to identify the software and hardware installed in your T200 analyzer when contacting customer service. To access the configuration table, press: 06858A DCN5847...

  • Page 99: Setup  Pass: Enabling/Disabling Passwords

    Basic Operation of the T200 Analyzer 7.4.2. SETUP  PASS: ENABLING/DISABLING PASSWORDS The T200 provides password protection of the calibration and setup functions to prevent unauthorized adjustments. When the passwords have been enabled in the PASS menu item, the system will prompt the user for a password anytime a password-protected function is requested.
  • Page 100 Basic Operation of the T200 Analyzer Teledyne API – T200 NOx Analyzer Operation Manual Example: If all passwords are enabled, the following touchscreen control sequence would be required to enter the VARS or DIAG submenus: NOTE The instrument still prompts for a password when entering the VARS and DIAG menus, even if passwords are disabled, but it displays the default password (818) upon entering these menus.

  • Page 101: Setup  Clk: Setting The T200 Analyzer's Internal Clock

    7.4.3.1. Setting the Internal Clock’s Time and Day The T200 has a time of day clock that supports the DURATION step of the automatic calibration (ACAL) sequence feature, time of day TEST function, and time stamps on for the DAS feature and most COMM port messages.

  • Page 102: Adjusting The Internal Clock's Speed

    Basic Operation of the T200 Analyzer Teledyne API – T200 NOx Analyzer Operation Manual 7.4.3.2. Adjusting the internal Clock’s speed In order to compensate for CPU clocks which run faster or slower, you can adjust a variable called CLOCK_ADJ to speed up or slow down the clock by a fixed amount every day.

  • Page 103: Setup  Rnge: Analog Output Reporting Range Configuration

    The T200 solves this problem by allowing the user to select a reporting range for the analog outputs that only includes that portion of the physical range that covers the specific application. This increases the reliability and accuracy of the analyzer by avoiding additional gain-amplification circuitry.

  • Page 104: Analog Output Ranges For No

    The A1, A2 and A3 channels output a signal that is proportional to the NO , NO and NO concentrations of the sample gas, respectively. The T200 can be set so that these outputs operate in one of the three following modes: ...

  • Page 105: Analog Output Reporting Range Default Settings

    Teledyne API – T200 NOx Analyzer Operation Manual Basic Operation of the T200 Analyzer Additionally the signal levels of outputs A1, A2 and A3 outputs can be:  Configured full scale outputs of: 0 - 0.1 VDC; 0 – 1 VDC; 0 – 5 VDC or; 0 – 10 VDC.

  • Page 106: Rnge  Mode  Sngl: Configuring The T200 Analyzer For Single Range Mode

    Basic Operation of the T200 Analyzer Teledyne API – T200 NOx Analyzer Operation Manual 7.4.4.5. RNGE  MODE  SNGL: Configuring the T200 Analyzer for Single Range Mode NOTE This is the default reporting range mode for the analyzer. When the single range mode is selected (SNGL), all analog NO...

  • Page 107: Rnge  Mode  Ind: Configuring The T200 Analyzer For Independent Range Mode

    Teledyne API – T200 NOx Analyzer Operation Manual Basic Operation of the T200 Analyzer 7.4.4.6. RNGE  MODE  IND: Configuring the T200 analyzer for Independent Range Mode The independent range mode (IND) assigns the three NO , NO and NO concentrations to individual analog output channels.
  • Page 108 Basic Operation of the T200 Analyzer Teledyne API – T200 NOx Analyzer Operation Manual To select the IND range mode, press the following buttons: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X...
  • Page 109 Teledyne API – T200 NOx Analyzer Operation Manual Basic Operation of the T200 Analyzer To set the upper range limit for each independent reporting range, press: 06858A DCN5847...

  • Page 110: Rnge  Mode  Auto: Configuring The T200 Analyzer For Auto Range Mode

    Basic Operation of the T200 Analyzer Teledyne API – T200 NOx Analyzer Operation Manual 7.4.4.7. RNGE  MODE  AUTO: Configuring the T200 analyzer for Auto Range Mode In AUTO range mode, the analyzer automatically switches the reporting range between two user-defined ranges (LOW and HIGH).

  • Page 111: Setup  Rnge  Unit: Setting The Reporting Range Units Of Measure

    Teledyne API – T200 NOx Analyzer Operation Manual Basic Operation of the T200 Analyzer 7.4.4.8. SETUP  RNGE  UNIT: Setting the Reporting Range Units of Measure The T200 can display and report concentrations in ppb, ppm, ug/m , mg/m units. Changing units affects all of the COMM port values, and all of the display values for all reporting ranges.

  • Page 112: Rnge  Dil: Using The Optional Dilution Ratio Feature

    Basic Operation of the T200 Analyzer Teledyne API – T200 NOx Analyzer Operation Manual 7.4.5. RNGE  DIL: USING THE OPTIONAL DILUTION RATIO FEATURE This feature is an optional software utility used to compensate for any dilution of the sample gas that may occur before it enters the SAMPLE inlet.

  • Page 113: Advanced Features Of The T200 Analyzer

    The DAS feature of the T200 can store up to one million data points, which can, depending on individual configurations, cover days, weeks or months of valuable measurements. The data records are stored in non-volatile memory and are retained even when the instrument is off.

  • Page 114: Das Structure

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.1.2. DAS STRUCTURE The DAS is designed around the feature of a “record”. A record is a single data point. The type of data recorded in a record is defined by two properties: ...

  • Page 115: Default Das Channels

    The last 1100 daily averages are stored to cover more than four years of analyzer performance.  HIRES: Records one-minute, instantaneous data of all active parameters in the T200. Short-term trends as well as signal noise levels can be detected and documented.

  • Page 116: Figure 8-1: Default Das Channel Setup

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual List of Channels List of Parameters STORE NUM PARAMETER MODE PRECISION SAMPLES Name: NOXCNC1 Event: NOCNC1 Parameters: N2CNC1 O2CONC Report Period: STABIL No. of Records: RS-232 Report:...

  • Page 117: Das Configuration Limits

    The number of DAS objects are limited by the instrument’s finite storage capacity. For information regarding the maximum number of channels, parameters, and records and how to calculate the file size for each data channel, refer to the DAS manual downloadable from the T-API website at http://www.teledyne-api.com/manuals/ under Special Manuals.

  • Page 118: Setup Das Edit: Accessing The Das Edit Mode

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.1.5. SETUP  DAS  EDIT: ACCESSING THE DAS EDIT MODE DAS configuration is most conveniently done through the APICOM remote control program. The following list of button strokes shows how to edit using the front panel.

  • Page 119: Editing Das Data Channel Names

    Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer 8.1.5.1. Editing DAS Data Channel Names To edit the name of an DAS data channel, follow the instruction shown in Section 8.1.5 then press: 06858A DCN5847...

  • Page 120: Editing Das Triggering Events

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.1.5.2. Editing DAS Triggering Events Triggering events define when and how the DAS records a measurement of any given data channel. Triggering events are firmware-specific and a complete list of Triggers for this model analyzer can be found in Appendix A- 5.

  • Page 121: Editing Das Parameters

    Advanced Features of the T200 analyzer 8.1.5.3. Editing DAS Parameters Data parameters are types of data that may be measured and stored by the DAS. For each Teledyne API's analyzer model, the list of available data parameters is different, fully defined and not customizable. Appendix A-5 lists firmware specific data parameters for the T200.
  • Page 122 Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual To modify, add or delete a parameter, follow the instruction shown in Section 8.1.5 then press: Starting at the EDIT CHANNEL MENU DAS EDIT – Touchscreen Functions...

  • Page 123: Editing Sample Period And Report Period

    Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer 8.1.5.4. Editing Sample Period and Report Period The DAS defines two principal time periods by which sample readings are taken and permanently recorded:  SAMPLE PERIOD: Determines how often DAS temporarily records a sample reading of the parameter in volatile memory.

  • Page 124: Report Periods In Progress When Instrument Is Powered Off

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual The SAMPLE PERIOD and REPORT PERIOD intervals are synchronized to the beginning and end of the appropriate interval of the instruments internal clock.  If SAMPLE PERIOD is set for one minute the first reading would occur at the beginning of the next full minute according to the instrument’s internal clock.

  • Page 125: Editing The Number Of Records

    Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer 8.1.5.6. Editing the Number of Records The number of data records in the DAS is limited to about a cumulative one million data points in all channels (one megabyte of space on the DOM).

  • Page 126: Report Function

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.1.5.7. RS-232 Report Function The DAS can automatically report data to the communications ports, where they can be captured with a terminal emulation program or simply viewed by the user using the APICOM software.

  • Page 127: Enabling / Disabling The Holdoff Feature

    Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer 8.1.5.8. Enabling / Disabling the HOLDOFF Feature The DAS HOLDOFF feature prevents data collection during calibration operations. To enable or disable the HOLDOFF, follow the instruction shown in Section 8.1.5 then press: Starting at the EDIT CHANNEL MENU SETUP X.X...

  • Page 128: The Compact Report Feature

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.1.5.9. The Compact Report Feature When enabled, this option avoids unnecessary line breaks on all RS-232 reports. Instead of reporting each parameter in one channel on a separate line, up to five parameters are reported in one line.

  • Page 129: Remote Das Configuration

    Refer to the APICOM manual for details on these procedures. The APICOM user manual (Teledyne API's P/N 039450000) is included in the APICOM installation file, which can be downloaded at http://www.teledyne-api.com/software/apicom/.

  • Page 130: Das Configuration Using Terminal Emulation Programs

    It is advised that you download and backup all data and the original DAS configuration before attempting any DAS changes. Refer to the next Section 9 for details on remote access to and from the T200 analyzer via the instrument’s COMM ports.

  • Page 131: Setup  More  Vars: Internal Variables (Vars)

    The following table lists all variables that are available within the 818 password protected level. See Appendix A2 for a detailed listing of all of the T200 variables that are accessible through the remote interface. Table 8-4: Variable Names (VARS)
  • Page 132 Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual To access and navigate the VARS menu, use the following button sequence: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases.

  • Page 133: Setting The Gas Type For The Stability Test Function

    8.2.1. Setting the Gas Type for the STABILITY Test Function One of the most common VARS used on the T200 is the stability test function ([Gas Type] STB). One of its primary uses is during calibration operations to judge when NO...

  • Page 134: Setup  More  Diag :The Diagnostic Menu

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.3. SETUP  MORE  DIAG :THE DIAGNOSTIC MENU A series of diagnostic tools is grouped together under the SETUPMOREDIAG menu. The parameters are dependent on firmware revision (see Appendix A). These tools can be used in a variety of troubleshooting and diagnostic procedures and are referred to in many places of the maintenance and troubleshooting sections of this manual.

  • Page 135: Figure 8-4: Accessing The Diag Submenus

    Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer To access the various DIAG submenus, press the following buttons: Figure 8-4: Accessing the DIAG Submenus 06858A DCN5847...

  • Page 136: Using The T200 Analyzer's Analog Outputs

    Teledyne API – T200 NOx Analyzer Operation Manual 8.4. USING THE T200 ANALYZER’S ANALOG OUTPUTS The T200 analyzer comes equipped with four analog outputs. The first three outputs (A1 A2, & A3) carry analog signals that represent the currently measured concentrating of NO , NO and NO (see Section 7.4.4.3).

  • Page 137: Figure 8-5: Accessing The Analog I/O Configuration Submenus

    Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer To access the ANALOG I/O CONFIGURATION sub menu, press: Figure 8-5: Accessing the Analog I/O Configuration Submenus 06858A DCN5847...

  • Page 138: Analog Output Voltage / Current Range Selection

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.4.2. ANALOG OUTPUT VOLTAGE / CURRENT RANGE SELECTION In its standard configuration the analog outputs is set to output a 0 – 5 VDC signals. Several other output ranges are available (see Table 8-7).

  • Page 139: Calibration Of The Analog Outputs

    Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer 8.4.3. CALIBRATION OF THE ANALOG OUTPUTS Analog output calibration should be carried out on first startup of the analyzer (performed in the factory as part of the configuration process) or whenever recalibration is required.

  • Page 140: Automatic Group Calibration Of The Analog Outputs

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.4.3.2. Automatic Group Calibration of the Analog Outputs To calibrate the outputs as a group with the AOUTS CALIBRATION command, select the ANALOG I/O CONFIGURATION submenu (see Figure 8-5) then press: NOTE Before performing this procedure, ensure that the AUTO CAL for each analog output is enabled.

  • Page 141: Automatic Individual Calibration Of The Analog Outputs

    Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer 8.4.3.3. Automatic Individual Calibration of the Analog Outputs To use the AUTO CAL feature to initiate an automatic calibration for an individual analog output, select the...

  • Page 142: Manual Calibration Of The Analog Outputs Configured For Voltage Ranges

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.4.3.4. Manual Calibration of the Analog Outputs Configured for Voltage Ranges For highest accuracy, the voltages of the analog outputs can be manually calibrated. NOTE The menu for manually adjusting the analog output signal level will only appear if the AUTO-CAL feature is turned off for the channel being adjusted (See Section 8.4.3.1).
  • Page 143 Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer To adjust the signal levels of an analog output channel manually, select the ANALOG I/O CONFIGURATION submenu (see Figure 8-5) then press: 06858A DCN5847...

  • Page 144: Manual Adjustment Of Current Loop Output Span And Offset

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.4.3.5. Manual Adjustment of Current Loop Output Span and Offset A current loop option may be purchased for the A1, A2 and A3 Analog outputs of the analyzer. This option places circuitry in series with the output of the D-to-A converter on the motherboard that changes the normal DC voltage output to a 0-20 milliamp signal (See Section 5.4).
  • Page 145 Teledyne API – T200 NOx Analyzer Operation Manual Advanced Features of the T200 analyzer To adjust the zero and span signal levels of the current outputs, select the ANALOG I/O CONFIGURATION submenu (see Figure 8-5) then press: 06858A DCN5847...

  • Page 146: Figure 8-8: Alternative Setup Using 250Ω Resistor For Checking Current Output Signal Levels

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual An alternative method for measuring the output of the Current Loop converter is to connect a 250 ohm 1% resistor across the current loop output in lieu of the current meter (see Figure 3-8 for pin assignments and diagram of the analog output connector).

  • Page 147: Turning An Analog Output Over-Range Feature On/Off

    8.4.4. TURNING AN ANALOG OUTPUT OVER-RANGE FEATURE ON/OFF In its default configuration, a ± 5% over-range is available on each of the T200’s analog outputs. This over- range can be disabled if your recording device is sensitive to excess voltage or current.

  • Page 148: Adding A Recorder Offset To An Analog Output

    This can be achieved in the T200 by defining a zero offset, a small voltage (e.g., 10% of span). To add a zero offset to a specific analog output channel, select the ANALOG I/O CONFIGURATION submenu...

  • Page 149: Selecting A Test Channel Function For Output A4

    Advanced Features of the T200 analyzer 8.4.6. SELECTING A TEST CHANNEL FUNCTION FOR OUTPUT A4 The test functions available to be reported are listed in Table 8-10: Table 8-10: Test Channels Functions available on the T200’s Analog Output TEST CHANNEL DESCRIPTION...
  • Page 150 Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual To activate the TEST Channel and select a function, press: 06858A DCN5847...

  • Page 151: Ain Calibration

    Advanced Features of the T200 analyzer 8.4.7. AIN CALIBRATION This is the submenu to conduct a calibration of the T200 analyzer’s analog inputs. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies.

  • Page 152: External Analog Inputs (Xin1

    Advanced Features of the T200 analyzer Teledyne API – T200 NOx Analyzer Operation Manual 8.4.8. EXTERNAL ANALOG INPUTS (XIN1…XIN8) OPTION CONFIGURATION To configure the analyzer’s optional external analog inputs, define for each channel:  gain (number of units represented by 1 volt) ...

  • Page 153: Remote Operation

    9.1. USING THE ANALYZER’S COMMUNICATION PORTS The T200 is equipped with an Ethernet port, a USB port and two serial communication ports accessible via two DB-9 connectors on the back panel of the instrument. The COM1 connector (labeled RS232) is a male DB-9 connector and the COM2 is a female DB9 connector.

  • Page 154: Figure 9-1: Default Pin Assignments For Back Panel Comm Port Connectors (Rs-232 Dce & Dte)

    Remote Operation Teledyne API – T200 NOx Analyzer Operation Manual  Data Bits: 8 data bits with 1 stop bit.  Parity: None. Figure 9-1: Default Pin Assignments for Back Panel COMM Port connectors (RS-232 DCE & DTE) The signals from these two connectors are routed from the motherboard via a wiring harness to two 10-pin connectors on the CPU card, J11 and J12 (Figure 9-2).

  • Page 155: Figure 9-2: Default Pin Assignments For Cpu Comm Port Connector (Rs-232)

    NOTE Cables that appear to be compatible because of matching connectors may incorporate internal wiring that makes the link inoperable. Check cables acquired from sources other than Teledyne API for pin assignments before using. To assist in properly connecting the serial ports to either a computer or a modem, there are activity indicators just above the RS-232 port.

  • Page 156: Comm Port Baud Rate

    Remote Operation Teledyne API – T200 NOx Analyzer Operation Manual 9.1.4. COMM PORT BAUD RATE To select the baud rate of either one of the COMM Ports (use COM2 to view/configure USB port), press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST>...

  • Page 157: Comm Port Communication Modes

    Modes are listed in the order in which they appear in the SETUP  MORE  COMM  COM[1 OR 2]  MODE menu The default setting for this feature is ON. Do not disable unless instructed to by Teledyne API's Customer Service personnel.

  • Page 158: Comm Port Testing

    Remote Operation Teledyne API – T200 NOx Analyzer Operation Manual 9.1.6. COMM PORT TESTING The serial ports can be tested for correct connection and output in the COMM menu. This test sends a string of 256 ‘w’ characters to the selected COMM port. While the test is running, the red LED on the rear panel of the analyzer should flicker.

  • Page 159: Machine Id

    Remote Operation 9.1.7. MACHINE ID Each type of Teledyne API's analyzer is configured with a default ID code. The default ID code for all T200 analyzers is 200. The ID number is only important if more than one analyzer is connected to the same communications channel such as when several analyzers are: ...

  • Page 160: Terminal Operating Modes

    Teledyne API – T200 NOx Analyzer Operation Manual 9.1.8. TERMINAL OPERATING MODES The T200 can be remotely configured, calibrated or queried for stored data through the serial ports. As terminals and computers use different communication schemes, the analyzer supports two communicate modes specifically designed to interface with these two types of devices.

  • Page 161: Command Syntax

    Teledyne API – T200 NOx Analyzer Operation Manual Remote Operation 9.1.8.2. Command Syntax Commands are not case-sensitive and all arguments within one command (i.e. ID numbers, key words, data values, etc.) must be separated with a space character. All Commands follow the syntax: X [ID] COMMAND <CR>...

  • Page 162: Status Reporting

    9.1.8.5. COMM Port Password Security In order to provide security for remote access of the T200, a LOGON feature can be enabled to require a password before the instrument will accept commands. This is done by turning on the SECURITY MODE (Mode 4, Section 9.1.5).

  • Page 163: Remote Access By Modem

    9.1.9. REMOTE ACCESS BY MODEM The T200 can be connected to a modem for remote access. This requires a cable between the analyzer’s COMM port and the modem, typically a DB-9F to DB-25M cable (available from Teledyne API with P/N WR0000024).
  • Page 164 Remote Operation Teledyne API – T200 NOx Analyzer Operation Manual To initialize the modem press: SAMPLE RANGE=500.0 PPB NOX= XXXX <TST TST> CAL SETUP Concentration field displays all gases. SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X...

  • Page 165: Multidrop Rs-232 Set Up

    Teledyne API – T200 NOx Analyzer Operation Manual Remote Operation 9.2. MULTIDROP RS-232 SET UP When the RS-232 Multidrop option is installed, the instrument designated as last in the chain must be terminated. This requires installing a shunt between two pins on the multidrop printed circuit assembly (PCA) inside the instrument.

  • Page 166: Figure 9-3: Jp2 Pins 21-22 On Rs-232-Multidrop Pca

    4-digit identification number, press the button of the digit to be changed). NOTE Teledyne API recommends setting up the first link, between the Host and the first instrument and testing it before setting up the rest of the chain.

  • Page 167: Figure 9-4: Rs-232-Multidrop Pca Host/Analyzer Interconnect Diagram

    Teledyne API – T200 NOx Analyzer Operation Manual Remote Operation Female DB9 Host Male DB9 RS-232 port Analyzer Analyzer Analyzer Last Analyzer COM2 COM2 COM2 COM2 RS-232 RS-232 RS-232 RS-232 Ensure jumper is installed between  JP2 pins 21 22 in last instrument of multidrop chain.

  • Page 168: Communication

    9.4.1. CONFIGURING THE ETHERNET INTERFACE USING DHCP The Ethernet for your T200 uses Dynamic Host Configuration Protocol (DHCP) to configure its interface with your LAN automatically. This requires your network servers also to be running DHCP. The analyzer will do this the first time you turn the instrument on after it has been physically connected to your network.

  • Page 169: Table 9-5: Lan/Internet Configuration Properties

    HOST NAME addressed from other computers on the LAN or via the Internet. To change, see Section 9.4.3. Do not change the setting for this property unless instructed to by Teledyne API’s Customer Service personnel. NOTE If the gateway IP, instrument IP and the subnet mask are all zeroes (e.g. “0.0.0.0”), the DCHP was not successful in which case you may have to configure the analyzer’s Ethernet properties manually.
  • Page 170 Remote Operation Teledyne API – T200 NOx Analyzer Operation Manual To view the above properties listed in Table 9-5, press: 06858A DCN5847...

  • Page 171: Manually Configuring The Ethernet (Static Ip Address)

    Teledyne API – T200 NOx Analyzer Operation Manual Remote Operation 9.4.2. MANUALLY CONFIGURING THE ETHERNET (STATIC IP ADDRESS) To configure Ethernet communication manually: 1. Connect a cable from the analyzer’s Ethernet port to a Local Area Network (LAN) or Internet port.
  • Page 172 Remote Operation Teledyne API – T200 NOx Analyzer Operation Manual Next, refer to Section 9.4 for the Ethernet configuration settings and configure the INSTRUMENT IP, GATEWAY IP and SUBNET MASK addresses by pressing: 06858A DCN5847...

  • Page 173: Changing The Analyzer's Hostname

    The HOSTNAME is the name by which the analyzer appears on your network. The initial default Hostname is blank. To change this name (particularly if you have more than one T200 analyzer on your network, where each must have a different Hostname), press:...

  • Page 174: Using The T200 With A Hessen Protocol Network

    API's web site: http://www.teledyne-api.com/manuals/index.asp . 9.5.2. HESSEN COMM PORT CONFIGURATION Hessen protocol requires the communication parameters of the T200’s COMM ports to be set differently than the standard configuration as shown in the table below. Table 9-6: RS-232 Communication Parameters for Hessen Protocol...

  • Page 175: Activating Hessen Protocol

    9.5.3. ACTIVATING HESSEN PROTOCOL Once the COMM port has been properly configured, the next step in configuring the T200 in order to operate over a Hessen protocol network is to activate the Hessen mode for COMM ports and configure the communication parameters for the port(s) appropriately.

  • Page 176: Selecting A Hessen Protocol Type

    TYPE 2 that has more flexibility when operating with instruments that can measure more than one type of gas. For more specific information about the difference between TYPE 1 and TYPE 2 download the Manual Addendum for Hessen Protocol from the Teledyne API's web site: http://www.teledyne-api.com/manuals/.

  • Page 177: Setting The Hessen Protocol Response Mode

    Teledyne API – T200 NOx Analyzer Operation Manual Remote Operation 9.5.5. SETTING THE HESSEN PROTOCOL RESPONSE MODE The Teledyne API's implementation of Hessen Protocol allows the user to choose one of several different modes of response for the analyzer. Table 9-7: Teledyne API's Hessen Protocol Response Modes...

  • Page 178: Hessen Protocol Gas List Entries

    Teledyne API – T200 NOx Analyzer Operation Manual 9.5.6. HESSEN PROTOCOL GAS LIST ENTRIES 9.5.6.1. Gas List Entry Format and Definitions The T200 analyzer keeps a list of available gas types. Each entry in this list is of the following format. [GAS TYPE],[RANGE],[GAS ID],[REPORTED] WHERE: GAS TYPE = The type of gas to be reported (e.g.

  • Page 179: Editing Or Adding Hessen Gas List Entries

    Teledyne API – T200 NOx Analyzer Operation Manual Remote Operation 9.5.6.2. Editing or Adding HESSEN Gas List Entries To add or edit an entry to the Hessen Gas List, press: 06858A DCN5847...

  • Page 180: Deleting Hessen Gas List Entries

    Remote Operation Teledyne API – T200 NOx Analyzer Operation Manual 9.5.6.3. Deleting HESSEN Gas List Entries To delete an entry from the Hessen Gas list, press: 06858A DCN5847...

  • Page 181: Setting Hessen Protocol Status Flags

    9.5.7. SETTING HESSEN PROTOCOL STATUS FLAGS Teledyne API's’ implementation of Hessen protocols includes a set of status bits that the instrument includes in responses to inform the host computer of its condition. Each bit can be assigned to one operational and warning message flag.

  • Page 182: Instrument Id Code

    Each instrument on a Hessen Protocol network must have a unique ID code. If more than one T200 analyzer is on the Hessen network, you will have to change this code for all but one of the T200 analyzer’s on the Hessen network (see Section 9.1.7).

  • Page 183: Apicom Remote Control Program

    Teledyne API's’ main line of ambient and stack-gas instruments from a remote connection through direct cable, modem or Ethernet. Running APICOM, a user can:  Establish a link from a remote location to the T200 through direct cable connection via RS-232 modem or Ethernet. ...
  • Page 184 Remote Operation Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 185: T200 Calibration Procedures

    T200 CALIBRATION PROCEDURES This section contains a variety of information regarding the various methods for calibrating a T200 NO Analyzer as well as other supporting information. For information on EPA protocol calibration, please refer to Section 11. This section is organized as follows: SECTION 10.1 –...

  • Page 186: Before Calibration

    Teledyne API – T200 NOx Analyzer Operation Manual NOTE Throughout this Section are various diagrams showing pneumatic connections between the T200 and various other pieces of equipment such as calibrators and zero air sources. These diagrams are only intended to be schematic representations of these connections and do not reflect actual physical locations of equipment and fitting location or orientation.

  • Page 187: Span Gas

    Teledyne API – T200 NOx Analyzer Operation Manual T200 Calibration Procedures For analyzers without the external zero air scrubber, a zero air generator such as the Teledyne API's M701 can be used. Please visit the company website for more information.

  • Page 188: Data Recording Devices

    Data recording devices should be capable of bi-polar operation so that negative readings can be recorded. For electronic data recording, the T200 provides an internal data acquisition system (DAS), which is described in detail in Section 8.1. APICOM, a remote control program, is also provided as a convenient and powerful tool for data handling, download, storage, quick check and plotting (see Section 9.6).

  • Page 189: Manual Calibration Checks And Calibration Of The T200 Analyzer In Its Base Configuration

    CALIBRATION OF THE T200 ANALYZER. Connect the sources of zero air and span gas as shown below in one of the following ways:. Figure 10-1: Set up for Manual Calibrations/Checks of T200’s in Base Configuration w/ a Gas Dilution Calibrator Figure 10-2: Set up for Manual Calibrations/Checks of T200’s in Base Configuration w/ Bottled Gas...

  • Page 190: Performing A Basic Manual Calibration Check

    T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual 10.2.2. PERFORMING A BASIC MANUAL CALIBRATION CHECK NOTE If the ZERO or SPAN buttons are not displayed, the measurement made is out of the allowable range allowed for a reliable calibration.

  • Page 191: Performing A Basic Manual Calibration

    T200 Calibration Procedures 10.2.3. PERFORMING A BASIC MANUAL CALIBRATION The following section describes the basic method for manually calibrating the T200 NO analyzer. If the analyzer’s reporting range is set for the AUTO range mode, a step will appear for selecting which range is to be calibrated (LOW or HIGH).

  • Page 192: Zero/Span Point Calibration Procedure

    T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual 10.2.3.2. Zero/Span Point Calibration Procedure NOTE If the ZERO or SPAN buttons are not displayed, the measurement made during is out of the allowable range allowed for a reliable calibration. See Section 13 for troubleshooting tips.

  • Page 193: Manual Calibration With The Internal Span Gas Generator

    INTERNAL SPAN GAS GENERATOR While the T200 can be calibrated using the internal span gas generators permeation tube as a span gas source, it is still necessary to perform a precision calibration of the instrument using more accurate zero and span gas standards that the internal generator can provide.

  • Page 194: Setup For Calibration With The Internal Span Generator

    Generator 10.3.3. CAL ON NO FEATURE When using the IZS option to calibrate the T200, the analyzer’s CAL_ON_NO feature must be turned on. This feature enables a continuous zero gas flow across the IZS permeation tube and through the NO converter.
  • Page 195 Teledyne API – T200 NOx Analyzer Operation Manual T200 Calibration Procedures TO turn the CAL_ON_NO feature ON/OFF, press, SAMPLE RANGE=500.0 PPB NO=XXXX <TST TST> SETUP SETUP X.X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X.X SECONDARY SETUP MENU...

  • Page 196: Performing A Manual Calibration Check With The Internal Span Gas Generator

    T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual 10.3.4. PERFORMING A MANUAL CALIBRATION CHECK WITH THE INTERNAL SPAN GAS GENERATOR SAMPLE RANGE=500.0 PPB NOX= XXXX Set the Display to show <TST TST> CAL CALZ CALS SETUP the NOX STB test function.

  • Page 197: Performing A Manual Calibration With The Internal Span Gas Generator

    Teledyne API – T200 NOx Analyzer Operation Manual T200 Calibration Procedures 10.3.5. PERFORMING A MANUAL CALIBRATION WITH THE INTERNAL SPAN GAS GENERATOR If the analyzer’s reporting range is set for the AUTO range mode, a step will appear for selecting which range is to be calibrated (LOW or HIGH).

  • Page 198: Zero/Span Point Calibration Procedure With Internal Span Gas Generator

    T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual 10.3.5.2. Zero/Span Point Calibration Procedure with Internal Span Gas Generator NOTE If the ZERO or SPAN buttons are not displayed, the measurement made during is out of the allowable range allowed for a reliable calibration.

  • Page 199: Manual Calibration And Cal Checks With The Valve Options Installed

    10.4. MANUAL CALIBRATION AND CAL CHECKS WITH THE VALVE OPTIONS INSTALLED There are a variety of valve options available on the T200 for handling calibration gases (see Section 6 for descriptions of each). Generally performing calibration checks and zero/span point calibrations on analyzers with these options installed is similar to the methods discussed in the previous sections of this Section.

  • Page 200: Manual Calibration Checks With Valve Options Installed

    T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual 10.4.2. MANUAL CALIBRATION CHECKS WITH VALVE OPTIONS INSTALLED SAMPLE Set the Display to show <TST CAL CALZ CALS SETUP test function. Analyzer display This function calculates continues to cycle...

  • Page 201: Manual Calibration Using Valve Options

    T200 Calibration Procedures 10.4.3. MANUAL CALIBRATION USING VALVE OPTIONS The following section describes the basic method for manually calibrating the T200 NO analyzer. If the analyzer’s reporting range is set for the AUTO range mode, a step will appear for selecting which range is to be calibrated (LOW or HIGH).

  • Page 202: Zero/Span Point Calibration Procedure

    T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual 10.4.3.2. Zero/Span Point Calibration Procedure NOTE If the ZERO or SPAN buttons are not displayed, the measurement made during is out of the allowable range allowed for a reliable calibration. See Section 13 for troubleshooting tips.

  • Page 203: Use Of Zero/Span Valve With Remote Contact Closure

    If contact closures are being used in conjunction with the analyzer’s AutoCal (see Section 10.5) feature and the AutoCal attribute “CALIBRATE” is enabled, the T200 will not re-calibrate the analyzer UNTIL when the contact is opened. At this point, the new calibration values will be recorded before the instrument returns to SAMPLE mode.

  • Page 204: Table 10-3: Autocal Attribute Setup Parameters

    T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual For each mode, there are seven parameters that control operational details of the SEQUENCE. They are: Table 10-3: AutoCal Attribute Setup Parameters ATTRIBUTE ACTION TIMER ENABLED Turns on the Sequence timer.

  • Page 205: Table 10-4: Example Autocal Sequence

    Teledyne API – T200 NOx Analyzer Operation Manual T200 Calibration Procedures The following example sets sequence #2 to do a zero-span calibration every other day starting at 1:00 AM on September 4, 2008, lasting 15 minutes, without calibration. This will start ½ hour later each iteration.

  • Page 206: Setup  Acal: Programming And Auto Cal Sequence

    T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual 10.5.1. SETUP  ACAL: PROGRAMMING AND AUTO CAL SEQUENCE To program the example sequence shown in Table 10-4, press: SAMPLE RANGE = 500.0 PPB NOX=XXX.X < TST TST > CAL CALZ CZLS SETUP SETUP X.X...
  • Page 207 Teledyne API – T200 NOx Analyzer Operation Manual T200 Calibration Procedures CONTINUED FROM PREVIOUS PAGE - STARTING DATE SETUP X.X STARTING DATE: 04–SEP–03 <SET SET> EDIT EXIT SETUP X.X STARTING TIME:00:00 <SET SET> EDIT EXIT Toggle buttons to set time: SETUP X.X...
  • Page 208 T200 Calibration Procedures Teledyne API – T200 NOx Analyzer Operation Manual CONTINUED FROM PREVIOUS PAGE DELTA TIME SETUP DURATION:15.0 MINUTES <SET SET> EDIT EXIT Toggle buttons to set SETUP DURATION 15.0MINUTES duration for each iteration of the sequence: ENTR EXIT Set in Decimal minutes from 0.1 –...

  • Page 209: Calibration Quality Analysis

    Teledyne API – T200 NOx Analyzer Operation Manual T200 Calibration Procedures 10.6. CALIBRATION QUALITY ANALYSIS After completing one of the calibration procedures described above, it is important to evaluate the analyzer’s calibration SLOPE and OFFSET parameters. These values describe the linear response curve of the analyzer, separately for NO and NO .

  • Page 210: Gas Flow Calibration

    Teledyne API – T200 NOx Analyzer Operation Manual 10.7. GAS FLOW CALIBRATION Rate of sample gas and O flow through the T200 is a key part of the NO , NO and NO concentration calculations. The FLOW CALIBRATION submenu located under the DIAG menu allows the calibration/ adjustment of these calculations.

  • Page 211: Epa Protocol Calibration

    11.1. T200 CALIBRATION – GENERAL GUIDELINES In general, calibration is the process of adjusting the gain and offset of the T200 against a standard with certified, traceable concentration. The reliability of data derived from the analyzer depends primarily upon its state of calibration.

  • Page 212: Calibration Equipment, Supplies, And Expendables

    EPA Protocol Calibration Teledyne API – T200 NOx Analyzer Operation Manual Calibrations should be carried out at the field monitoring site. The analyzer should be in operation for at least several hours (preferably overnight) before calibration so that it is fully warmed up and its operation has stabilized.

  • Page 213: Calibration Gas And Zero Air Sources

    Either a strip chart recorder, data acquisition system, digital data acquisition system should be used to record the data from the T200 RS-232 port or analog outputs. If analog readings are being used, the response of that system should be checked against a NIST referenced voltage source or meter. Data recording device should be capable of bi-polar operation so that negative readings can be recorded.

  • Page 214: Level 1 Calibrations Versus Level 2 Checks

    These checks are also used in data reduction and system validation. A Level 1 Span check is used to document that the T200 is within control limits and must be conducted every 2 weeks. A Level 2 Span Check is to be conducted between the Level 1 Checks on a schedule to be determined by the user.

  • Page 215: Gas Phase Titration (Gpt)

    EPA Protocol Calibration 11.5. GAS PHASE TITRATION (GPT) 11.5.1. GPT PRINCIPLE OF OPERATION Gas phase titration (GPT) is recommended during calibration of the T200. Those using a NO permeation tube should refer to the CFR The principle of GPT is based on the rapid gas phase reaction between NO and O...
  • Page 216 EPA Protocol Calibration Teledyne API – T200 NOx Analyzer Operation Manual 4. Calculate the NO concentration [NO] needed to approximate 90% of the URL of the NO analyzer to be calibrated: Equation 11-3 [NO] = URL of analyzer (ppm) x 90/100 5.

  • Page 217: Example Gpt Calculation

    Teledyne API – T200 NOx Analyzer Operation Manual EPA Protocol Calibration 11.5.2.1. Example GPT Calculation The following is an example calculation that can be used to determine whether an existing GPT calibrator will meet the required conditions for a specific calibration. For this example, it is assumed that only the...

  • Page 218: Gpt Multipoint Calibration Procedure

    It is also necessary to calibrate the NO channel. This can be done simultaneously with the NO calibration. During the calibration the T200 should be operating in its normal sampling mode, and the test atmosphere should pass through all filters, scrubbers, conditioners, and other components used during normal ambient sampling and as much of the ambient air inlet system as is practicable.
  • Page 219 Teledyne API – T200 NOx Analyzer Operation Manual EPA Protocol Calibration Figure 11-1: GPT Calibration System NOTE The analyzer should be calibrated on the same range used for monitoring. Ensure that the GPT calibration system can supply the range of concentrations at a sufficient flow over the whole range of concentrations that will be encountered during calibration.

  • Page 220: Zero Calibration

    EPA Protocol Calibration Teledyne API – T200 NOx Analyzer Operation Manual 11.6.2. ZERO CALIBRATION The zero point calibration procedure is identical to that described in Sections 10.1, 10.2, 10.4 or 10.5. 11.6.3. SPAN CALIBRATION 1. Adjust the NO concentration to approximately 80% of the URL of the NO channel.

  • Page 221: Gpt No

    NO from the NO concentration. Unlike analog instruments, this difference is calculated by the T200's internal computer software. It is extremely unlikely that the NO concentration will be in error. Therefore this procedure is a confirmation that the NO subtraction algorithm in the computer is operating correctly.

  • Page 222: Other Quality Assurance Procedures

    11.8.1. SUMMARY OF QUALITY ASSURANCE CHECKS The following items should be checked on a regularly scheduled basis to assure high quality data from the T200. See Table 11-3 for a summary of activities; also the QA Handbook should be checked for specific procedures.

  • Page 223: Short Calibration Checks

    Teledyne API – T200 NOx Analyzer Operation Manual EPA Protocol Calibration 11.8.2. SHORT CALIBRATION CHECKS A system of Level 1 and Level 2 zero/span checks (Table 11-2) is recommended. These checks must be . Level 1 zero conducted in accordance with the specific guidance given in Section 12 of the Q.A. Handbook and span checks must be conducted every two weeks.

  • Page 224: Certification Of Working Standards

    EPA Protocol Calibration Teledyne API – T200 NOx Analyzer Operation Manual  NO and NO precision checks should also be made if those data are being reported. Information from the check procedure is used to assess the precision of the monitoring data;...

  • Page 225: References

    Teledyne API – T200 NOx Analyzer Operation Manual EPA Protocol Calibration NOTE If the NO impurity in the NO cylinder, [NO is greater than the 1 ppm value allowed in the calibration procedure, check that the NO delivery system is not the source of contamination before discarding the NO standard.
  • Page 226 EPA Protocol Calibration Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 227: Technical Information

    PART III – TECHNICAL INFORMATION 06858A DCN5847...
  • Page 228 06858A DCN5847...

  • Page 229: Theory Of Operation

    12.1.1. CHEMILUMINESCENCE CREATION IN THE T200 REACTION CELL The T200’s measures the amount of NO present in a gas by detecting the chemiluminescence which occurs when nitrogen oxide (NO) is exposed to ozone (O This reaction is a two-step process: ...

  • Page 230: Chemiluminescence Detection In The T200 Reaction Cell

    12.1.2. CHEMILUMINESCENCE DETECTION IN THE T200 REACTION CELL 12.1.2.1. The Photo Multiplier Tube (PMT) The T200 uses a special kind of vacuum tube, called a photo-multiplier tube (PMT), to detect the amount of light created by the NO and O reaction in the reaction cell.

  • Page 231: And No Determination

    Reaction Cell with PMT Tube and Optical Filter The narrowness of this band of sensitivity allows the T200 to ignore extraneous light and radiation that might interfere with the T200’s measurement. For instance, some oxides of sulfur can also be chemiluminescent...

  • Page 232: Auto Zero

    Once the chamber is completely dark, the T200 records the output of the PMT and keeps a running average of these AZERO values. This average offset value is subtracted from the raw PMT readings while the instrument is measuring NO and NO to arrive at an Auto Zero corrected reading.

  • Page 233: Measurement Interferences

    It should be noted that the chemiluminescence method is subject to interferences from a number of sources. The T200 has been successfully tested for its ability to reject interference from most of these sources. Table 12- 1 list the most common types of interferents that could affect the performance of your T200.

  • Page 234: Light Leaks

    . 12.1.5.3. Light Leaks The T200 sensitivity curve includes a small portion of the visible light spectrum (see Figure 12-2), therefore it is important to ensure that the reaction cell is completely sealed with respect to light. To ensure this: ...

  • Page 235: Reaction Cell Temperature Control

    Teledyne API – T200 NOx Analyzer Operation Manual Theory of Operation Table 12-1: List of Interferents Interference Type Rejection Method Dilution: Viscosity of CO molecules causes them to If high concentrations of CO are suspected, collect in aperture of Critical Flow Orifice altering flow special calibration methods must be performed to rate of NO.

  • Page 236: Pneumatic Operation

    In this section of the manual vacuum readings are given in inches of mercury absolute (In-Hg-A). This pressure value is referenced against zero (a perfect vacuum). The gas flow for the T200 is created by a pump that is pneumatically downstream from the rest of the instrument’s components. This is either: ...
  • Page 237 Teledyne API – T200 NOx Analyzer Operation Manual Theory of Operation Figure 12-5: Internal Gas Flow for Basic T200 with External Pump Figure 12-6: Basic Internal Gas Flow for Basic T200 with Internal Pump 06858A DCN5847...

  • Page 238: Vacuum Manifold

    Teledyne API – T200 NOx Analyzer Operation Manual 12.2.1.1. Vacuum Manifold The vacuum created by the analyzer’s pump is supplied to all of the gas streams for the T200 analyzer through the vacuum manifold (also called the exhaust manifold). Figure 12-7: Vacuum Manifold, Standard Configuration Configurations will vary depending on the optional equipment that is installed.

  • Page 239: Flow Rate Control - Critical Flow Orifices

    12.2.2. FLOW RATE CONTROL - CRITICAL FLOW ORIFICES Sample gas flow in the T200 analyzer is created via the use of several flow control assemblies (see Figure 12-8 for an example) located in various places in the gas streams of the instrument. These assemblies consist of: ...

  • Page 240: Locations And Descriptions Of Critical Flow Orifices Inside The T200

    12.2.2.2. Locations and Descriptions of Critical Flow Orifices Inside the T200 The T200 uses several of the following critical flow orifices (Figure 12-9) to create and maintain the proper flow rate of gas through its various components. (Please note that not all features displayed in Figure 12-9 are standard components of T200 analyzers).

  • Page 241: Ozone Gas Generation And Air Flow

    NOTE The diameter of a critical flow orifice may change with temperature because of expansion of the orifice material and, hence, the most crucial critical flow orifices in the T200 (those controlling the sample gas and O flow into the cell itself) are located in the reaction cell where they can be maintained at a constant temperature.

  • Page 242: Ozone Generator Dry Air Supply

    Theory of Operation Teledyne API – T200 NOx Analyzer Operation Manual Figure 12-10: Ozone Generator Principle 12.2.3.2. Ozone Generator Dry Air Supply Ambient air usually contains enough water vapor to greatly diminishes the yield of ozone produced by the ozone generator.
  • Page 243 Dryer To provide a dry purge gas for the outer side of the Nafion tube, the T200 returns some of the dried air from the inner tube to the outer tube. This means that any time the analyzer is turned on after having been OFF for 30 minutes or more, the humidity gradient between the inner and outer tubes is not very large and the dryer’s...

  • Page 244: Ozone Supply Air Filter

    , the break-down is not quite fast enough to ensure that it is completely removed from the exhaust gas stream of the T200 by the time the gas exits the analyzer. Due to the high toxicity and reactivity of O , a highly efficient catalytic converter scrubs or converts all of the O from the gas exiting the reaction cell.

  • Page 245: Vacuum Pressure Sensor

    12.2.4.3. Sample Gas Flow Calculation Sample gas flow in the T200 analyzer is not a directly measured value, but is rather calculated based on the measured pressure differential across the sample gas critical flow orifice. Specifically, the upstream reading of the sample pressure sensor is compared to the downstream pressure reading of the vacuum pressure sensor and this differential is used, by the analyzer’s CPU, to derive the gas flow rate through the reaction cell.

  • Page 246: Electronic Operation

    Theory of Operation Teledyne API – T200 NOx Analyzer Operation Manual 12.3. ELECTRONIC OPERATION 12.3.1. OVERVIEW Figure 12-13 shows a block diagram of the major electronic components of the analyzer. ANALOG COM2 USB COM RS232 Ethernet Female port Male C Bus)
  • Page 247 Teledyne API. It communicates with the user as well as receives data from and issues commands to a variety of peripheral devices via a separate printed circuit assembly onto which the CPU is mounted: the motherboard.

  • Page 248: Cpu

    The DOM is a 44-pin IDE flash drive with storage capacity to 128 MB. It is used to store the computer’s operating system, the Teledyne API firmware, and most of the operational data generated by the analyzer’s internal data acquisition system (DAS).

  • Page 249: Motherboard

    CPU. The A/D can be configured for several different input modes and ranges but in the T200 it is used in unipolar mode with a +5V full scale. The converter includes a 1% over and under-range. This allows signals from –0.05V to +5.05V to be fully converted.

  • Page 250: Thermistor Interface

    Theory of Operation Teledyne API – T200 NOx Analyzer Operation Manual PMT TEMPERATURE: The PMT temperature is measured with a thermistor inside the PMT cold block. Its signal is amplified by the PMT temperature feedback circuit on the preamplifier board and is digitized and sent to the CPU where it is used to calculate the current temperature of the PMT.
  • Page 251 Teledyne API – T200 NOx Analyzer Operation Manual Theory of Operation the tube at a high constant temperature (necessary to ensure that the permeation rate of NO is constant). It is stored and reported as test function IZS TEMP. ...

  • Page 252: Analog Outputs

    In its standard configuration, the T200 comes with all four of these channels set up to output a DC voltage. However, 4-20mA current loop drivers can be purchased for the first three of these outputs, A1, A2 and A3.

  • Page 253: I 2 C Data Bus

    Teledyne API – T200 NOx Analyzer Operation Manual Theory of Operation PMT PREAMPLIFIER RANGE CONTROL: The CPU uses this control switch the instrument between its LOW and HIGH physical ranges (see Section 7.4.4.1).  The instrument can be forced into its HIGH physical range setting the SIGNAL I/O function PREAMP_RANGE_HI to ON.

  • Page 254: Relay Pca

    HOCK AZARD Only those relays actually required by the configuration of the T200 are populated. A protective retainer plate is installed over the ac power relay to keep them securely seated in their sockets and prevent accidental contact with those sockets that are not populated see Figure 12-16).

  • Page 255: Status Led's

    Teledyne API – T200 NOx Analyzer Operation Manual Theory of Operation Retainer Mounting Screws AC Relay Retainer Plate Figure 12-16: Relay PCA P/N 045230100 with AC Relay Retainer in Place 12.3.4.1. Status LED’s Eight LED’s are located on the Analyzer’s relay PCA to show the current status on the various control functions performed by the relay PCA (see Figure 12-17).

  • Page 256: Watchdog Circuitry

    These two valves are actuated with 12 V supplied from the relay board and under the control of the CPU through the I C bus. Additional valves sets also controlled by the CPU via the I C bus and the relay PCA can be included in the T200 (see Section 6 for descriptions of these valve sets). 06858A DCN5847...

  • Page 257: Heater Control

    CPU. All of the heaters used in the T200 are AC powered which are turned ON/OFF by AC Relays located on the relay PCA in response to commands issued by the CPU.

  • Page 258: Thermocouple Inputs And Configuration Jumper (Jp5)

    Teledyne API – T200 NOx Analyzer Operation Manual 12.3.4.5. Thermocouple Inputs and Configuration Jumper (JP5) Although the relay PCA supports two thermocouple inputs, the current T200 analyzers only utilize one. It is used  NO converter. to sense the temperature of the NO ...

  • Page 259: Sensor Module, Reaction Cell

    Figure 12-19: Thermocouple Configuration Jumper (JP5) Pin-Outs 12.4. SENSOR MODULE, REACTION CELL The T200 sensor assembly consists of several subassemblies, each with different tasks:  The Photo Multiplier Tube (PMT) detects the intensity of the light from the chemiluminescence reaction between NO and O in the reaction cell.

  • Page 260: Photo Multiplier Tube (Pmt)

    Figure 12-20: T200 Sensor Module Assembly 12.5. PHOTO MULTIPLIER TUBE (PMT) The T200 uses a photo multiplier tube (PMT) to detect the amount of chemiluminescence created in the Reaction Cell. A typical PMT is a vacuum tube containing a variety of specially designed electrodes. Photons from the reaction are filtered by an optical high-pass filter, enter the PMT and strike a negatively charged photo cathode causing it to emit electrons.

  • Page 261: Pmt Preamplifier

    (this is referred to as “dark noise”).  The gain voltage of the PMT used in the T200 is usually set between 400 V and 800 V.  This parameter is viewable through the front panel as test function HVPS (see Section 7.2.1).
  • Page 262 Theory of Operation Teledyne API – T200 NOx Analyzer Operation Manual Figure 12-22: PMT Preamp Block Diagram The PMT preamplifier PCA also operates two different tests used to calibrate and check the performance of the sensor module.  The electrical test (ETEST) circuit generates a constant, electronic signal intended to simulate the output of the PMT (after conversion from current to voltage).

  • Page 263: Pmt Cooling System

    Figure 12-23: Typical Thermo-Electric Cooler In the case of the T200, the current flow is controlled by the TEC Control PCA which adjusts the amount of current applied to the TEC based on the temperature sensed by a thermistor embedded in the PMT’s cold block.

  • Page 264: Tec Control Board

    12.6. PNEUMATIC SENSOR BOARD The flow and pressure sensors of the T200 are located on a printed circuit assembly just behind the PMT sensor. Refer to Section 14.7.6.1 for a figure and on how to test this assembly. The signals of this board are supplied to the motherboard for further signal processing.

  • Page 265: Power Supply/Circuit Breaker

    Teledyne API – T200 NOx Analyzer Operation Manual Theory of Operation 12.7. POWER SUPPLY/CIRCUIT BREAKER The analyzer operates on 100 VAC, 115 VAC or 230 VAC power at either 50 Hz or 60Hz. Individual instruments are set up at the factory to accept any combination of these five attributes.

  • Page 266: Ac Power Switch/Circuit Breaker

    A 6.75 amp circuit breaker is built into the ON/OFF switch. In case of a wiring fault or incorrect supply power, the circuit breaker will automatically turn off the analyzer.  Under normal operation, the T200 draws about 1.5 A at 115 V and 2.0 A during start-up. WARNING LECTRICAL...

  • Page 267: Ac Configuration - Internal Pump (Jp7)

    Connects pump pin 1 to 220 / 240VAC power line 3 to 8 A jumper between pins 5 and 10 may be present on the jumper plug assembly, but has no function on the Model T200. 110 VAC /115 VAC...

  • Page 268: Ac Configuration - Standard Heaters (Jp2)

    Theory of Operation Teledyne API – T200 NOx Analyzer Operation Manual 12.7.2.2. AC Configuration – Standard Heaters (JP2) Power configuration for the AC the standard heaters is set using Jumper set JP2 (see Figure 12-28 for the location of JP2).

  • Page 269: Ac Configuration - Heaters For Option Packages (Jp6)

    Teledyne API – T200 NOx Analyzer Operation Manual Theory of Operation 12.7.2.3. AC Configuration – Heaters for Option Packages (JP6) The IZS valve option includes an AC heaters that maintain an optimum operating temperature for key components of those options. Jumper set JP6 is used to connect the heaters associated with those options to AC power.

  • Page 270: Front Panel Touchscreen/Display Interface

    Theory of Operation Teledyne API – T200 NOx Analyzer Operation Manual 12.8. FRONT PANEL TOUCHSCREEN/DISPLAY INTERFACE Users can input data and receive information directly through the front panel touchscreen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.

  • Page 271: Lvds Transmitter Board

    Analyzer has a high performance, VortexX86-based microcomputer running WINDOWS CE. Inside the WINDOWS CE shell, special software developed by Teledyne API interprets user commands via the various interfaces, performs procedures and tasks, stores data in the CPU’s various memory devices and calculates the concentration of the sample gas.

  • Page 272: Adaptive Filter

    Unlike other analyzers that average the output signal over a fixed time period, the T200 averages over a defined number of samples, with samples being about 8 seconds apart (reflecting the switching time of 4 s each for NO and NO ).

  • Page 273: Calibration - Slope And Offset

    Teledyne API – T200 NOx Analyzer Operation Manual Theory of Operation Note that, as RCEL TEMP, BOX TEMP, RCELL and SAMP pressure increase, the value of TP_FACTOR increases and, hence, the PMTDET value decreases. These adjustments are meant to counter-act changes in the concentrations caused by these parameters.
  • Page 274 Theory of Operation Teledyne API – T200 NOx Analyzer Operation Manual This page intentionally left blank. 06858A DCN5847...

  • Page 275: Maintenance Schedule & Procedures

    MAINTENANCE SCHEDULE & PROCEDURES For the most part, the T200 analyzer is maintenance free. However it is recommended that a minimal number of simple procedures be performed regularly to ensure that the T200 continues to operate accurately and reliably over its lifetime. In general, the exterior can be wiped down with a lightly damp cloth; avoid spraying anything directly onto any part of the analyzer.

  • Page 276: Maintenance Schedule

    Teledyne API – T200 NOx Analyzer Operation Manual 13.2. MAINTENANCE SCHEDULE Table 13-2 shows a typical maintenance schedule for the T200. Please note that in certain environments (i.e. dusty, very high ambient pollutant levels) some maintenance procedures may need to be performed more often than shown.
  • Page 277 Table 13-2: T200 Maintenance Schedule DATE PERFORMED ITEM ACTION FREQ CHECK REQ’D TEST Review and Weekly functions evaluate Particulate Change Weekly filter particle filter Zero/span Evaluate Weekly check offset and slope Zero/span Zero and Every 3 months calibration span calibration...

  • Page 278: Maintenance Procedures

    Teledyne API – T200 NOx Analyzer Operation Manual 13.3. MAINTENANCE PROCEDURES The following procedures are to be performed periodically as part of the standard maintenance of the T200. 13.3.1. REPLACING THE SAMPLE PARTICULATE FILTER The particulate filter should be inspected often for signs of plugging or contamination.

  • Page 279: Changing The O Dryer Particulate Filter

    Performing this procedure improperly or with incorrect tools creates a risk of causing a significant leak. 4. Take off the old filter element and replace it with a suitable equivalent (Teledyne API P/N FL-3). Figure 13-2: Particle Filter on O Supply Air Dryer 5.

  • Page 280: Changing The Ozone Filter Chemical

    Maintenance Schedule & Procedures Teledyne API – T200 NOx Analyzer Operation Manual 13.3.3. CHANGING THE OZONE FILTER CHEMICAL The O filter is located next to the O generator (see Figure 3-5) and cleans the O stream from solid and liquid contaminants that are created inside the O generator.
  • Page 281 AZARD Immediately wash your hands after contact. 8. Using a small powder funnel, fill the cartridge with about 10 g new silica gel desiccant (Teledyne API P/N CH43) so that it is level on both legs of the cartridge. ...

  • Page 282: Maintaining The External Sample Pump (Pump Pack)

    NOTE ONLY USE TELEDYNE API’S REFILL KITS! Teledyne API's refill kits have been properly conditioned to prevent a significant increase of the T200’s Auto Zero value which can cause large negative offsets on that may take 2-3 weeks to disappear.

  • Page 283: Changing The Pump Dfu Filter

    Teledyne API – T200 NOx Analyzer Operation Manual Maintenance Schedule & Procedures 13.3.5. CHANGING THE PUMP DFU FILTER The exhaust air from the analyzer passes a small particle filter (Dry Filter Unit (DFU - filter), P/N FL3) before entering the pump. It should be replaced when: ...

  • Page 284: Changing The External Zero Air Scrubber (Opt 86C)

    , EVEN AT ROOM TEMPERATURE AND WILL CONTAMINATE THE ENTIRE INSTRUMENT. 13.3.7. CHANGING THE EXTERNAL ZERO AIR SCRUBBER (OPT 86C) The external zero air scrubber that is included with several of the T200’s optional calibration valve packages contains two chemicals: ...
  • Page 285 Hand tighten insert to barrel. 6. It is not necessary to remove the nylon tube fitting from the insert, but if removed, apply Teflon tape (Teledyne API P/N HW36) to the threads of the nylon tube fitting before installing on the insert. ©...

  • Page 286: Changing The External Scrubber's Dfu Filter

    Maintenance Schedule & Procedures Teledyne API – T200 NOx Analyzer Operation Manual Figure 13-4: Zero Air Scrubber Assembly 13.3.7.1. Changing the External Scrubber’s DFU Filter There is also a DFU filter on the inlet of the external zero air scrubber that is included in several of the optional calibration valve packages.

  • Page 287: Changing The No

    Teledyne API – T200 NOx Analyzer Operation Manual Maintenance Schedule & Procedures 13.3.8. CHANGING THE NO CONVERTER The NO converter is located in the center of the instrument, Figure 3-5 for the location, and Figure 13-5 for the assembly. The converter is designed for replacement of the cartridge only; the heater with built-in thermocouple is to be reused.
  • Page 288 Converter Assembly 10. Wrap the band heater around the new replacement converter cartridge and tighten the screws using a high-temperature anti-seize agent (Teledyne API P/N CH42) such as copper paste.  Ensure to use proper alignment of the heater with respect to the converter tubes.

  • Page 289: Cleaning The Reaction Cell

    2. Disconnect the black 1/4" exhaust tube and the 1/8” sample and ozone air tubes from the reaction cell. Disconnect the heater/thermistor cable. 3. Remove two screws (Teledyne API P/N SN144) and two washers holding the reaction cell to the PMT housing and lift the cell and manifold out.

  • Page 290: Replacing Critical Flow Orifices

    13.3.10. REPLACING CRITICAL FLOW ORIFICES There are several critical flow orifices installed in the T200 (see Figure 12-9 for a pneumatic location of each orifice). Despite the fact that these flow restrictors are protected by sintered stainless steel filters, they can, on occasion, clog up, particularly if the instrument is operated without sample filter or in an environment with very fine, sub-micron particle-size dust.

  • Page 291: Checking For Light Leaks

    13.3.11. CHECKING FOR LIGHT LEAKS When re-assembled or operated improperly, the T200 can develop small gaps around the PMT, which let stray light from the analyzer surrounding into the PMT housing. To find such light leaks, follow the procedures below.

  • Page 292: Electrical Shock Hazard

    Maintenance Schedule & Procedures Teledyne API – T200 NOx Analyzer Operation Manual CAUTION LECTRICAL HOCK AZARD Take extra care not to touch any of the inside wiring with the metal cover or your body. Do not drop screws or tools into a running analyzer! 4.

  • Page 293: Detailed Pressure Leak Check

    13.3.12.2. Detailed Pressure Leak Check If a leak cannot be located by the above procedure, obtain a leak checker similar to Teledyne API’s P/N 01960, which contains a small pump, shut-off valve, and pressure gauge to create both over-pressure and vacuum.

  • Page 294: Performing A Sample Flow Check

    Maintenance Schedule & Procedures Teledyne API – T200 NOx Analyzer Operation Manual 13.3.12.3. Performing a Sample Flow Check AUTION ECHNICAL NFORMATION Use a separate, calibrated flow meter capable of measuring flows between 0 and 1000 cm³/min to measure the gas flow rate though the analyzer. Do not use the built in flow measurement viewable from the front panel of the instrument.

  • Page 295: General Troubleshooting & Repair

     Use common sense when operating inside a running analyzer. 14.1. GENERAL TROUBLESHOOTING The T200 Nitrogen oxide analyzer has been designed so that problems can be rapidly detected, evaluated and repaired. During operation, it continuously performs diagnostic tests and provides the ability to evaluate its key operating parameters without disturbing monitoring operations.

  • Page 296: Fault Diagnosis With Warning Messages

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual  See Figure 3-5 or the general layout of components and sub-assemblies in the analyzer.  See the wiring interconnect diagram and interconnect list in Appendix D. 14.1.1. FAULT DIAGNOSIS WITH WARNING MESSAGES The most common and/or serious instrument failures will result in a warning message being displayed on the front panel.
  • Page 297 Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair To view or clear the various warning messages press: If a warning message persists after several attempts to clear it, the message Suppresses the may indicate a real problem and not an MSG CLR SETUP warning messages.
  • Page 298 General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual Table 14-1: Front Panel Warning Messages WARNING FAULT CONDITION POSSIBLE CAUSES ● AZERO valve not working ● Valve control driver failed Auto-zero reading above 200 mV. ● Bad Relay PCA...
  • Page 299 Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair WARNING FAULT CONDITION POSSIBLE CAUSES If Sample Pressure is < 15 in-HG: Sample Pressure is <15 in-Hg or >  Blocked Particulate Filter 35 in-Hg  Blocked Sample Inlet/Gas Line Normally 29.92 in-Hg at sea level...

  • Page 300: Fault Diagnosis With Test Functions

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual 14.1.2. FAULT DIAGNOSIS WITH TEST FUNCTIONS Besides being useful as predictive diagnostic tools, the test functions viewable from the analyzers front panel can be used to isolate and identify many operational problems when combined with a thorough understanding of the analyzers Theory of Operation (see Section 12).

  • Page 301: Diag  Signal I/O: Using The Diagnostic Signal I/Ofunction

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair 14.1.3. DIAG  SIGNAL I/O: USING THE DIAGNOSTIC SIGNAL I/O FUNCTION The signal I/O diagnostic mode allows access to the digital and analog I/O in the analyzer. Some of the digital signals can be controlled through the touchscreen.

  • Page 302: Using The Analog Output Test Channel

    Teledyne API – T200 NOx Analyzer Operation Manual 14.2. USING THE ANALOG OUTPUT TEST CHANNEL The signals available for output over the T200’s analog output channel can also be used as diagnostic tools. See Section 8.4 for instruction on activating the analog output and selecting a function.

  • Page 303: Using The Internal Electronic Status Leds

    If characters are written to the front panel display but DS5 does not flash then the program files have become corrupted, contact Teledyne API's Customer Service Department (see Section 14.9) because it may be possible to recover operation of the analyzer. If after 30 – 60 seconds, neither DS5 is flashing nor have any characters been written to the front panel display then the CPU is bad and must be replaced.

  • Page 304: Relay Pca Status Led S

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual 14.3.2.2. Relay PCA Status LED s D10 (Green) – NO/NO Valve D9 (Green) – AutoZero Valve D8 (Green) – Optional Sample/Cal Valve D7 (Green) – Optional Zero/Span Valve ...

  • Page 305: Gas Flow Problems

    14.4. GAS FLOW PROBLEMS The T200 has two main flow paths, the sample flow and the flow of the ozone supply air. With IZS or zero/span valve option installed, there is a third (zero air) and a fourth (span gas) flow path, but either one of those is only controlled by critical flow orifices and not displayed on the front panel or stored to the DAS.

  • Page 306: Ozone Flow Is Zero Or Low

    1” below ambient atmospheric pressure) and that the RCEL pressure is below 10 in-Hg-A.  The T200 will calculate a sample flow up to about 14 in-Hg-A RCEL pressure but a good pump should always provide less than 10 in. ...

  • Page 307: High Flow

    Also, check the flow assembly o-rings and replace as needed. 14.4.1.4. Sample Flow is Zero or Low but Analyzer Reports Correct Flow Note that the T200 analyzer can report a correct flow rate even if there is no or a low actual sample flow through the reaction cell.
  • Page 308 Teledyne API – T200 NOx Analyzer Operation Manual The T200 features a new orifice holder, which makes switching sample and ozone flow orifices very easy, refer to Section 13.3.10 on how to change the sample orifices and Appendix B for part numbers of these assemblies.

  • Page 309: Calibration Problems

     by a broken PMT temperature control circuit, allowing high zero offset (repair the faulty PMT cooler). After fixing the cause of a high Auto Zero filter reading, the T200 will take 15 minutes for the filter to clear itself, or ...

  • Page 310: No Response

    14.5.3. UNSTABLE ZERO AND SPAN Leaks in the T200 or in the external gas supply and vacuum systems are the most common source of unstable and non-repeatable concentration readings.  Check for leaks in the pneumatic systems as described in Section 13.3.12.

  • Page 311: Inability To Span - No Span Button (Cals)

    Check to ensure that there is no ambient air leaking into zero air line. Check for leaks in the pneumatic systems as described in Section 13.3.12. 14.5.6. NON-LINEAR RESPONSE The T200 was factory calibrated to a high level of NO and should be linear to within 1% of full scale. Common causes for non-linearity are: ...

  • Page 312: Discrepancy Between Analog Output And Display

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual  The standard gases may be mislabeled as to type or concentration.  Labeled concentrations may be outside the certified tolerance.  The sample delivery system may be contaminated.

  • Page 313: Discrepancy Between No And No Slopes

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair 14.5.8. DISCREPANCY BETWEEN NO AND NO SLOPES If the slopes for NO and NO are significantly different after software calibration (more than 1%), consider the following three problems: ...

  • Page 314: Auto Zero Warnings

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual  Dirty or plugged critical flow orifices. Check flows, pressures and, if necessary, change orifices (Section 13.3.10).  Wrong materials in contact with sample - use glass, stainless steel or Teflon materials only. Porous materials, in particular, will cause memory effects and slow changes in response.

  • Page 315: Subsystem Checkout

    ON/OFF Switch on the front panel will trip to the OFF position immediately after power is switched on.  T200’s without internal pumps that are configured for 230 V will still turn on at 115 V, but the heaters may burn out or not heat up fast enough. CAUTION...
  • Page 316 General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual To assist tracing DC Power Supply problems, the wiring used to connect the various printed circuit assemblies and DC Powered components and the associated test points on the relay PCA follow a standard color-coding scheme as defined in the following table.

  • Page 317: I 2 C Bus

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair AGND -15V -13.5 -16.0 AGND AGND DGND -0.05 +0.05 Chassis DGND Chassis -0.05 +0.05 +12V Ret +12V +11.8 +12.5 DGND +12V Ret DGND -0.05 +0.05 14.7.3. I C BUS Operation of the I C bus can be verified by observing the behavior of D1 on the relay PCA &...

  • Page 318: Motherboard

    The ANALOG OUTPUT submenu, located under the SETUP  MORE  DIAG menu is used to verify that the T200 analyzer’s three analog outputs are working properly. The test generates a signal on all three outputs simultaneously as shown in the following table:...

  • Page 319: A/D Functions

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair 14.7.6.2. A/D Functions The simplest method to check the operation of the A-to-D converter on the motherboard is to use the Signal I/O function under the DIAG menu to check the two A/D reference voltages and input signals that can be easily measured with a voltmeter.

  • Page 320: Status Outputs

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual 14.7.6.3. Status Outputs Figure 14-5: Typical Set Up of Status Output Test To test the status output electronics: 1. Connect a jumper between the “D" pin and the “” pin on the status output connector.

  • Page 321: Control Inputs

    5. Connect a second jumper from the “” pin on the connector to the “B” pin. 6. The status of EXT_ZERO_CAL should change to read “ON”. Table 14-11: T200 Control Input Pin Assignments and Corresponding Signal I/O Functions INPUT CORRESPONDING I/O SIGNAL...

  • Page 322: Pressure / Flow Sensor Assembly

    Teledyne API – T200 NOx Analyzer Operation Manual 14.7.7. PRESSURE / FLOW SENSOR ASSEMBLY The flow and pressure sensors of the T200 are located on a PCA just behind the PMT sensor (see Figure 3-5) can be checked with a Voltmeter.

  • Page 323: Vacuum Pressure Sensor Check

    14.7.9. RS-232 COMMUNICATIONS 14.7.9.1. General RS-232 Troubleshooting Teledyne API's analyzers use the RS-232 communications protocol to allow the instrument to be connected to a variety of computer-based equipment. RS-232 has been used for many years and as equipment has become more advanced, connections between various types of hardware have become increasingly difficult.

  • Page 324: Troubleshooting Analyzer/Modem Or Terminal Operation

    3. Check to ensure that the set up command is correct (see Section 9.1.9). 4. Verify that the Ready to Send (RTS) signal is at logic high. The T200 sets pin 7 (RTS) to greater than 3 volts to enable modem transmission.

  • Page 325: Conversion Efficiency

    1.0000. Over time, the molybdenum in the NO converter oxidizes and it becomes less efficient at converting NO into NO. To ensure accurate operation of the T200, it is important to check the NO conversion efficiency periodically and to update this value as necessary.

  • Page 326: Calculating / Checking Converter Efficiency

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual 14.7.10.3. Calculating / Checking Converter Efficiency The T200 to automatically calculate the current NO conversion efficiency by comparing a known starting concentration of NO gas to the measured NO output of the converter. There are three steps to performing this operation.
  • Page 327 Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair STEP TWO Input the starting NO concentration value into the T200 by pressing: SAMPLE <TST TST> SETUP This step only appears if the analyzer’s reporting range is set for range mode.
  • Page 328 General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual STEP THREE  NO converter efficiency, press: To cause the analyzer to calculate and record the NO Starting from CONVERTER EFFICIENCY MENU (see preceding steps) M-P CAL CONVERTER EFFICIENCY MENU...

  • Page 329: Evaluating No  No Converter Performance

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair  NO Converter Performance 14.7.10.4. Evaluating NO If the converter appears to have performance problems (conversion efficiency is outside of allowed range of 96- 102%), check the following: ...
  • Page 330 8. Subtract line 2 from line 3 & write that number down on line 4. Also write the NO value on line 8 of the data sheet.  The specification shown on the data sheet is the value that is used by Teledyne API when  NO converters. performing the procedure on new NO ...

  • Page 331: Simplified Gpt Data Sheet

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair 14.7.11.1. Simplified GPT Data Sheet Line # TEST RESULT LEAK-CHECK (WHEN HOT) YES / NO RESPONSE (MOLY BYPASSED) __________ RESPONSE (MOLY IN-LINE) __________ OUT-GASSING (NO – NOX) __________ (>-5 ppb, <5 ppb)

  • Page 332: Sensor Module

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual 14.7.12. SENSOR MODULE 14.7.12.1. PMT Sensor The photo multiplier tube detects the light emitted by the reaction of NO with ozone. It has a gain of about 500000 to 1000000. It is not possible to test the detector outside of the instrument in the field. The basic method to diagnose a PMT fault is to eliminate the other components using ETEST, OTEST and specific tests for other sub-assemblies.

  • Page 333: Electrical Test

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair NOTE This is a coarse test for functionality and not an accurate calibration tool. The resulting PMT signal can vary significantly over time and also changes with low-level calibration.

  • Page 334: Pmt Preamplifier Board

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual 14.7.13. PMT PREAMPLIFIER BOARD To check the correct operation of the preamplifier board, perform an the optics test (OTEST) and an electrical test (ETEST) described in Sections 14.7.12.2 and 14.7.12.3 above.

  • Page 335: Pmt Temperature Control Pca

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair 14.7.14. PMT TEMPERATURE CONTROL PCA The TEC control PCA is located on the sensor housing assembly, under the slanted shroud, next to the cooling fins and directly above the cooling fan.

  • Page 336: Internal Span Gas Generator And Valve Options

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual NOTE This is one of the two settings in the DIAG menu that is retained after you exit the menu. 14.7.16. INTERNAL SPAN GAS GENERATOR AND VALVE OPTIONS The zero/span valves and Internal span gas generator options need to be enabled in the software (contact the factory on how to do this).

  • Page 337: Temperature Sensor

    Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair The permeation tube of the internal span gas generator option is heated with a proportional heater circuit and the temperature is maintained at 50°C ±1C. Check the front panel display or the IZS_TEMP signal voltage using the SIGNAL I/O function under the DIAG Menu (Section 8.3).

  • Page 338: Repair Procedures

    Maintenance procedures (e.g., replacement of regularly changed expendables) are discussed in Section 13 (Maintenance Schedule & Procedures are not listed here). Also, there may be more detailed service notes for some of the below procedures. Contact Teledyne API's Customer Service Department (see Section 14.9).

  • Page 339: Ogenerator Replacement

    ) DRYER REPLACEMENT The T200 standard configuration is equipped with a dryer for the ozone supply air. An optional dryer is available for the sample stream and a combined dryer for both gas streams can also be purchased. To change one or both of these dryers: 1.

  • Page 340: Pmt Sensor Hardware Calibration

    6. Feed NO gas into the analyzer.  This should be 90% of the upper limit setting for the T200’s reporting range: EXAMPLE: if the reporting range is set at 500 ppb, use 450 ppb NO. 7. Wait until the STB value is below 0.5 ppb...
  • Page 341 Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair Figure 14-8: Pre-Amplifier Board Layout 8. Scroll to the NORM PMT test function on the analyzer’s front panel. 9. With the NO gas concentrations mentioned in Step 5 above, the NORM PMT value should be 900 mV.

  • Page 342: Replacing The Pmt, Hvps Or Tec

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual 14.8.5. REPLACING THE PMT, HVPS OR TEC The photo multiplier tube (PMT) should last for the lifetime of the analyzer, however, the high voltage power supply (HVPS) or the thermo-electric cooler (TEC) components may fail. Replacing any of these components requires opening the sensor module.
  • Page 343 Teledyne API – T200 NOx Analyzer Operation Manual General Troubleshooting & Repair NOTE If the black PMT housing end plate for the Sensor Assembly is removed, ensure to replace the 5 desiccant bags inside the housing. 8. Remove the dryer packages inside the PMT housing.

  • Page 344: Removing / Replacing The Relay Pca From The Instrument

    General Troubleshooting & Repair Teledyne API – T200 NOx Analyzer Operation Manual 23. Replace the sensor assembly into the chassis and fasten with four screws and washers. 24. Reconnect all electrical and pneumatic connections. 25. Leak check the system (see Section 13.3.12).

  • Page 345: Technical Assistance

    San Diego, California 92121-5201USA Toll-free Phone: 800-324-5190 Phone: 858-657-9800 Fax: 858-657-9816 Email: api-customerservice@teledyne.com Website: http://www.teledyne-api.com/ Before you contact Teledyne API's Customer Service, fill out the problem report form in Appendix C, which is also available online for electronic submission at http://www.teledyne-api.com/manuals/. 06858A DCN5847...

  • Page 346: A Primer On Electro-Static Discharge

    A PRIMER ON ELECTRO-STATIC DISCHARGE Teledyne API considers the prevention of damage caused by the discharge of static electricity to be extremely important part of making sure that your analyzer continues to provide reliable service for a long time. This section describes how static electricity occurs, why it is so dangerous to electronic components and assemblies as well as how to prevent that damage from occurring.

  • Page 347: How Electro-Static Charges Cause Damage

    Teledyne API – T200 NOx Analyzer Operation Manual A Primer on Electro-Static Discharge 15.2. HOW ELECTRO-STATIC CHARGES CAUSE DAMAGE Damage to components occurs when these static charges come into contact with an electronic device. Current flows as the charge moves along the conductive circuitry of the device and the typically very high voltage levels of the charge overheat the delicate traces of the integrated circuits, melting them or even vaporizing parts of them.

  • Page 348: Common Myths About Esd Damage

    A Primer on Electro-Static Discharge Teledyne API – T200 NOx Analyzer Operation Manual 15.3. COMMON MYTHS ABOUT ESD DAMAGE  I didn’t feel a shock so there was no electro-static discharge: The human nervous system isn’t able to feel a static discharge of less than 3500 volts. Most devices are damaged by discharge levels much lower than that.
  • Page 349 Teledyne API – T200 NOx Analyzer Operation Manual A Primer on Electro-Static Discharge For technicians that work in the field, special lightweight and portable anti-ESD kits are available from most suppliers of ESD protection gear. These include everything needed to create a temporary anti-ESD work area anywhere.

  • Page 350: Basic Anti-Esd Procedures For Analyzer Repair And Maintenance

    A Primer on Electro-Static Discharge Teledyne API – T200 NOx Analyzer Operation Manual 15.4.2. BASIC ANTI-ESD PROCEDURES FOR ANALYZER REPAIR AND MAINTENANCE 15.4.2.1. Working at the Instrument Rack When working on the analyzer while it is in the instrument rack and plugged into a properly grounded power supply: 1.

  • Page 351: Transferring Components From Rack To Bench And Back

    A Primer on Electro-Static Discharge 15.4.2.3. Transferring Components from Rack to Bench and Back When transferring a sensitive device from an installed Teledyne API's analyzer to an Anti-ESD workbench or back: 1. Follow the instructions listed above for working at the instrument rack and workstation.

  • Page 352: Packing Components For Return To Teledyne Api's Customer Service

    NOTE If you do not already have an adequate supply of anti-ESD gags or containers available, Teledyne API's Customer Service department will supply them (see Section 14.9 for contact information). Follow the instructions listed above for working at the instrument rack and workstation.
  • Page 353 INDEX Manual-Current Loop, 144, 146 MANUAL-VOLTAGE, 142 Converting Voltage to Current Output, 71 Current Loop, 70, 105 :CriticalflowOrifices, 241 Electrical Connections, 42 :CriticalFlowOrifices, 62, 240 Electronic Range Selection, 106, 138 IND Mode Assignments, 107 OUTPUT LOOP-BACK, 252 Over-Range Feature, 147 100 VAC, 265, 315 Recorder Offset, 148 115 VAC, 265, 267, 315...
  • Page 354 INDEX Teledyne API – T200 NOx Analyzer Operation Manual Calibration Checks, 189, 200 Calibration Gases, 186 DAS System, 32, 54, 91, 94, 95, 97, 101, 103, , 298 Span Gas, 47, 49, 51, 56, 58, 61, 80, 81, 83, 103, 134,...
  • Page 355 Teledyne API – T200 NOx Analyzer Operation Manual INDEX DIAG TCHN, 134 QA Handbook, 211, 212, 214, 215, 217, 218, 222, 223, 224, 225 DIAGNOSTIC MENU (DIAG), 97, 99, 100, 134, 318 Reference Documents, 225 Accesing, 135 Title 40, 225...
  • Page 356 INDEX Teledyne API – T200 NOx Analyzer Operation Manual Ozone Flow, 216, 217 Warning Messages, 54, 95 Reaction Cell Dynamic Parameter, 216, 218 Internal Zero Air (IZS), 35 Residence Time, 216, 218 INVALID CONC, 181 GATEWAY IP ADDRESS, 172 IZE TEMP, 94...
  • Page 357 Teledyne API – T200 NOx Analyzer Operation Manual INDEX Concentration Calculation, 221 Sensor Control, 337 AZERO, 275, 309 NORM PMT, 94 Calibration, 340 NOX OFFSET, 94 Detector, 149 NXCNC1, 118 Electric Test, 134 Electrical Test, 333 Gain Voltage, 261 Housing, 289, 292...
  • Page 358 INDEX Teledyne API – T200 NOx Analyzer Operation Manual Purafil Chemisorbant, 84 Sample Pressure Sensor, 244 , 235 Refills, 72 Temperature, 257 Temperature Control, 235 Temperature Sensor, 250 Test Functions, 149 Rack Mount, 69 Theory of Operation, 229, 230, 232...
  • Page 359 Teledyne API – T200 NOx Analyzer Operation Manual INDEX status LED’s, 256 Internal Pneumatics, 87 Status LED’s Scubber CPU, 303 Zero Air, 25, 47, 72, 186, 187 C, 303 SENSORS Relay PCA, 255, 256, 266, 303 Sample Flow, 298 Option, 304...
  • Page 360 INDEX Teledyne API – T200 NOx Analyzer Operation Manual SAMP FLW, 94 VARS Menu, 97, 99, 100, 102, 114, 127, 131, 132 SLOPE, 189, 273, 276 VARIABLE DEFAULT VALUES, 131 STB (Stability), 94, 131 Variable Names TEST4 , 94 CAL_ON_NO2, 131...
  • Page 361 Teledyne API - T200 and M200E Series (04503D DCN5847) APPENDIX A: Version Specific Software Documentation APPENDIX A: Version Specific Software Documentation APPENDIX A-1: SOFTWARE MENU TREES AND INDEX, SOFTWARE VERSION K.3 ....3 APPENDIX A-2: SETUP VARIABLES FOR SERIAL I/O.............9 APPENDIX A-3: WARNINGS AND TEST MEASUREMENTS .............22 APPENDIX A-4: SIGNAL I/O DEFINITIONS.................26...
  • Page 362 APPENDIX A: Version Specific Software Documentation Teledyne API - T200 and M200E Series (04503D DCN5847) 06858 DCN5847...

  • Page 363: Appendix A-1: Software Menu Trees And Index, Software Version

    Teledyne API - T200 and M200E Series (04503D DCN5847) APPENDIX A-1: Software Menu Trees and Index, Software Version K.3 APPENDIX A-1: Software Menu Trees and Index, Software Version K.3 Figure A-1: Basic Sample Display Menu 06858 DCN5847...

  • Page 364: Appendix A-1: Software Menu Trees And Index, Software Version K.3

    APPENDIX A-1: Software Menu Trees and Index, Software Version K.3 Teledyne API - T200 and M200E Series (04503D DCN5847) Figure A-2: Primary Setup Menu (Except DAS) 06858 DCN5847...
  • Page 365 APPENDIX A-1: Software Menu Trees and Index, Software Version K.3 Teledyne API - T200 and M200E Series (04503D DCN5847) Figure A-3: Secondary Setup Menu (COMM & VARS) 06858 DCN5847...
  • Page 366 APPENDIX A-1: Software Menu Trees and Index, Software Version K.3 Teledyne API - T200 and M200E Series (04503D DCN5847) SAMPLE SETUP MORE RNGE PASS ACAL COMM DIAG VARS HESN INET COM1 COM2 ENTER PASSWORD: 818 ENTER PASSWORD: 818 ENTER PASSWORD: 818 <SET...
  • Page 367 APPENDIX A-1: Software Menu Trees and Index, Software Version K.3 Teledyne API - T200 and M200E Series (04503D DCN5847) Press Press to start to start test Calibration Press Press to start to start Calibration Calibration (see Appendix A) Sets the...
  • Page 368 APPENDIX A-1: Software Menu Trees and Index, Software Version K.3 Teledyne API - T200 and M200E Series (04503D DCN5847) Figure A-6: Internal Data Acquisition (DAS) Menu 06858 DCN5847...

  • Page 369: Appendix A-2: Setup Variables For Serial I/O

    T2 Setup Variables, Software Version K.3 Please note that variables listed below under “Setup Variables Available Through serial I/O” should not be changed unless specifically instructed by Teledyne-API customer service or engineering! Changing those variables may cause significant problems with analyzer performance.
  • Page 370 APPENDIX A-2: Setup Variables For Serial I/O Teledyne API - T200 and M200E Series (04503D DCN5847) Setup Variable Numeric Default Value Value Description Units Range REM_CAL_DURATI Minutes 1–120 Duration of automatic calibration initiated from TAI protocol. CLOCK_ADJ Sec./Day -60–60 Time-of-day clock speed adjustment.
  • Page 371 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Setup Variable Numeric Default Value Value Description Units Range concentration to shorten filter. 5–100 0.015 0.1–100 FILT_SHORT_PCT 1–100 Percent change in concentration to shorten filter.
  • Page 372 APPENDIX A-2: Setup Variables For Serial I/O Teledyne API - T200 and M200E Series (04503D DCN5847) Setup Variable Numeric Default Value Value Description Units Range O2_FILT_DELAY Seconds 0–300 Delay before leaving O adaptive filter mode. Dilution factor for O . Used only O2_DIL_FACTOR —...
  • Page 373 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Setup Variable Numeric Default Value Value Description Units Range SG_AZERO_SAMP Samples 1–10 Number of auto-zero samples to average in single-gas measure modes.
  • Page 374 APPENDIX A-2: Setup Variables For Serial I/O Teledyne API - T200 and M200E Series (04503D DCN5847) Setup Variable Numeric Default Value Value Description Units Range NO2_SPAN2 Conc. 400, 0.01–9999.99 Target NO concentration during converter efficiency calibration of range 2. NOX_SLOPE2 PPM/mV 0.25–4...
  • Page 375 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Setup Variable Numeric Default Value Value Description Units Range RCELL_SET ºC 30–70 Reaction cell temperature set point and warning limits. Warnings: 45–55 35–45...
  • Page 376 APPENDIX A-2: Setup Variables For Serial I/O Teledyne API - T200 and M200E Series (04503D DCN5847) Setup Variable Numeric Default Value Value Description Units Range OFLOW_SET cc/m 0–500, Ozone flow warning limits. Set point is not used. 4, 9 4, 9 100–1000...

  • Page 377: Default Value

    Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Setup Variable Numeric Default Value Value Description Units Range MODEM_INIT — “AT Y0 &D0 Any character RS-232 COM1 modem &H0 &I0 S0=2 in the allowed initialization string.
  • Page 378 APPENDIX A-2: Setup Variables For Serial I/O Teledyne API - T200 and M200E Series (04503D DCN5847) Setup Variable Numeric Default Value Value Description Units Range TEST_CHAN_ID — NONE NONE, Diagnostic analog output ID. Enclose value in double quotes PMT DE- (") when setting from the RS-...
  • Page 379 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Setup Variable Numeric Default Value Value Description Units Range RCELL_PROP 1/ºC 0–10 Reaction cell PID temperature control proportional coefficient. Reaction cell PID temperature RCELL_INTEG —...
  • Page 380 APPENDIX A-2: Setup Variables For Serial I/O Teledyne API - T200 and M200E Series (04503D DCN5847) Setup Variable Numeric Default Value Value Description Units Range SERIAL_NUMBER — “00000000 ” Any character Unique serial number for in the allowed instrument. Enclose value in character set.
  • Page 381 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Setup Variable Numeric Default Value Value Description Units Range FACTORY_OPT — 0–65535 Factory option flags. Add values to combine flags. 1 = enable dilution factor...

  • Page 382: Appendix A-3: Warnings And Test Measurements

    APPENDIX A-3: Warnings and Test Measurements Teledyne API - T200 and M200E Series (04503D DCN5847) APPENDIX A-3: Warnings and Test Measurements Table A-2: Warning Messages, Software Version K.3 Name Message Text Description Warnings WSYSRES SYSTEM RESET Instrument was power-cycled or the CPU was reset.
  • Page 383 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Name Message Text Description WAUTOZERO AZERO WRN XXX.X MV Auto-zero reading above limit specified by AZERO_LIMIT variable. Value shown in message indicates auto-zero reading at time warning was displayed.
  • Page 384 APPENDIX A-3: Warnings and Test Measurements Teledyne API - T200 and M200E Series (04503D DCN5847) Table A-3: Test Measurements, Software Version K.3 Name Message Text Description Test Measurements NONOXCONC NO=396.5 NOX=396.5 Simultaneously displays NO and NOX concentrations. not 6 RANGE RANGE=500.0 PPB...
  • Page 385 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Name Message Text Description NO2=0.0 PPB concentration for current range. NO2_1 NO2_1=0.0 PPB concentration for range #1. NO2_2 NO2_2=0.0 PPB concentration for range #2.

  • Page 386: Appendix A-4: Signal I/O Definitions

    APPENDIX A-4: Signal I/O Definitions Teledyne API - T200 and M200E Series (04503D DCN5847) APPENDIX A-4: Signal I/O Definitions Table A-4: Signal I/O Definitions, Software Version K.3 Signal Name Bit or Channel Description Number Internal inputs, U7, J108, pins 9–16 = bits 0–7, default I/O address 322 hex 0–7...
  • Page 387 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Signal Name Bit or Channel Description Number Control inputs, U14, J1006, pins 1–6 = bits 0–5, default I/O address 325 hex 0–5 Spare 6–7...

  • Page 388: Front Panel I

    APPENDIX A-4: Signal I/O Definitions Teledyne API - T200 and M200E Series (04503D DCN5847) Signal Name Bit or Channel Description Number A status outputs, U24, J1017, pins 1–8 = bits 0–7, default I/O address 323 hex ST_SYSTEM_OK 0 = system OK...
  • Page 389 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Signal Name Bit or Channel Description Number Relay board digital output (PCF8575), default I C address 44 hex RELAY_WATCHDOG Alternate between 0 and 1 at least every 5...
  • Page 390 APPENDIX A-4: Signal I/O Definitions Teledyne API - T200 and M200E Series (04503D DCN5847) Signal Name Bit or Channel Description Number Rear board primary MUX analog inputs, MUX default I/O address 32A hex PMT_SIGNAL PMT detector HVPS_VOLTAGE HV power supply output...

  • Page 391: Factory Option

    Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Signal Name Bit or Channel Description Number Rear board analog outputs, default I/O address 327 hex CONC_OUT_1 Concentration output #1 (NO DATA_OUT_1...

  • Page 392: Appendix A-5: Trigger Events And Das Functions

    APPENDIX A-5: Trigger Events and DAS Functions Teledyne API - T200 and M200E Series (04503D DCN5847) APPENDIX A-5: Trigger Events and DAS Functions Table A-5: DAS Trigger Events, Software Version K.3 Name Description ATIMER Automatic timer expired EXITZR Exit zero calibration mode...
  • Page 393 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Table A-6: DAS Functions, Software Version K.3 Name Description Units PMTDET PMT detector reading RAWNOX Raw PMT detector reading for NOX RAWNO...
  • Page 394 APPENDIX A-5: Trigger Events and DAS Functions Teledyne API - T200 and M200E Series (04503D DCN5847) Name Description Units N2ZSC3 concentration for range #3 during zero/span calibration, just before computing new slope and offset CO2ZSC concentration during zero/span calibration, just...
  • Page 395 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 Name Description Units XIN1 Channel 1 Analog In XIN1SLPE Channel 1 Analog In Slope XIN1OFST Channel 1 Analog In Offset XIN2 Channel 2 Analog In...

  • Page 396: Appendix A-6: Terminal Command Designators

    APPENDIX A-6: Terminal Command Designators Teledyne API - T200 and M200E Series (04503D DCN5847) APPENDIX A-6: Terminal Command Designators Table A-7: Terminal Command Designators, Software Version K.3 Command Additional Command Syntax Description Display help screen and this list of ? [ID]...
  • Page 397 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 The command syntax follows the command type, separated by a space character. Strings in [brackets] are optional designators. The following key assignments also apply.

  • Page 398: Appendix A-7: Modbus Register Map

    Teledyne API - T200 and M200E Series (04503D DCN5847) APPENDIX A-7: MODBUS Register Map APPENDIX A-7: MODBUS Register Map MODBUS Register Description Units Address (decimal, 0-based) MODBUS Floating Point Input Registers (32-bit IEEE 754 format; read in high-word, low-word order; read-only)
  • Page 399 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 MODBUS Register Description Units Address (decimal, 0-based) PMT temperature C Sample flow rate cc/m Sample pressure “Hg Internal box temperature C High voltage power supply output...
  • Page 400 APPENDIX A-7: MODBUS Register Map Teledyne API - T200 and M200E Series (04503D DCN5847) MODBUS Register Description Units Address (decimal, 0-based) offset sensor cell temperature °C MODBUS Floating Point Holding Registers (32-bit IEEE 754 format; read/write in high-word, low-word order; read/write) Maps to NOX_SPAN1 variable;...
  • Page 401 Teledyne API - T200 and M200E Series (04503D DCN5847) Appendix A3: Warnings and Test Measurements, Software Version K.3 MODBUS Register Description Units Address (decimal, 0-based) IZS temperature warning In low span calibration mode NO concentration alarm limit #1 exceeded NO concentration alarm limit #2 exceeded...
  • Page 402 APPENDIX A-7: MODBUS Register Map Teledyne API - T200 and M200E Series (04503D DCN5847) This page intentionally left blank. A-42 06858 DCN5847...

  • Page 403: Appendix B - Spare Parts

    APPENDIX B - Spare Parts Use of replacement parts other than those supplied by T-API may result in non compliance with European standard EN 61010-1. Note Due to the dynamic nature of part numbers, please refer to the Website or call Note Customer Service for more recent updates to part numbers.
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  • Page 405 T200 Spare Parts List PN 06847A DCN5809 08/18/2010 1 of 3 page(s) Part Number Description 000940100 ORIFICE, 3 MIL, DILUTION & VACUUM MANIFOLDS & IZS 000940400 ORIFICE, 4 MIL, OZONE FLOW & O2 OPTION 000940600 ORIFICE, 10 MIL, SAMPLE FLOW & DILUTION & VACUUM MANIFOLDS...
  • Page 406 T200 Spare Parts List PN 06847A DCN5809 08/18/2010 2 of 3 page(s) Part Number Description 045230200 PCA, RELAY CARD W/RELAYS, E SERIES, S/N'S >467 045500100 ASSY, ORIFICE HOLDER, 4 MIL, OZONE FLOW 045500300 ASSY, ORIFICE HOLDER, 10 MIL, SAMPLE FLOW & DIL MANIFOLD...
  • Page 407 T200 Spare Parts List PN 06847A DCN5809 08/18/2010 3 of 3 page(s) Part Number Description FM0000004 FLOWMETER (KB) FT0000010 FITTING, FLOW CONTROL HW0000005 FOOT, CHASSIS/PUMP PACK HW0000020 SPRING, FLOW CONTROL HW0000030 ISOLATOR, SENSOR ASSY HW0000031 FERRULE, SHOCKMOUNT HW0000099 STANDOFF, #6-32X.5, HEX SS M/F...
  • Page 408 Recommended Spare Parts Stocking Levels Models T200 and M200E (Reference: 04414Q DCN5480) Recommended Spare Parts Stocking Level: Standard Units Part Number Description 6-10 11-20 21-30 011310000 ASSY, DRYER, NOX 011930000 CD, PMT (R928), NOX, M200A, M200E(KB) 014080100 ASSY, HVPS, SOX/NOX...
  • Page 409 M200E/EM/EH Expendables Kit T200, T200H/M, M200E, M200EH/EM (Reference: 04715D DCN5179) Part Number Description Quantity M200E M200EM/EH "00" "01" 018080000 KIT, DESSICANT BAGGIES (12) KIT, WINDOW GASKET (12) 002270100 009690300 KIT, TFE FILTER ELEMENTS, 47MM, 1UM (30) 046030000 KIT, CH-43, 3 REFILLS...
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  • Page 411: Appendix C Warranty/Repair Questionnaire T200 And M200E

    Appendix C Warranty/Repair Questionnaire T200 and M200E (04503D, DCN5798) CUSTOMER: ____________________________________ PHONE: ___________________________________________ CONTACT NAME: _______________________________ FAX NO. ___________________________________________ SITE ADDRESS: ______________________________________________________________________________________ MODEL SERIAL NO.: ____________________________ FIRMWARE REVISION: _______________________________ 1. ARE THERE ANY FAILURE MESSAGES? ____________________________________________________________ _____________________________________________________________________________________________________ _____________________________________________________________________________________________________ PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT ALL TEST...
  • Page 412 5. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. 6. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING.

  • Page 413: Appendix D - Wire List And Electronic Schematics

    APPENDIX D – Wire List and Electronic Schematics 06858A DCN5847...
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  • Page 415 T200 INTERCONNECT LIST (Reference: 0691101A) Revision Description Checked Date Initial Release 9/3/2010 5833 CONNECTION FROM CONNECTION TO Cable Part Signal Assembly Assembly 0364901 CBL, AC POWER AC Line Power Entry CN0000073 Power Switch SW0000025 AC Neutral Power Entry CN0000073 Power Switch...
  • Page 416 T200 INTERCONNECT LIST (Reference: 0691101A) CONNECTION FROM CONNECTION TO Cable Part Signal Assembly Assembly 0402603 CBL, IZS & O2 SENSOR HEATERS/THERMISTORS, REACTION CELL & MANIFOLD THERMISTORS Rcell thermistor A Reaction cell thermistor 041920000 Motherboard 058021100 Rcell thermistor B Reaction cell thermistor...
  • Page 417 T200 INTERCONNECT LIST (Reference: 0691101A) CONNECTION FROM CONNECTION TO Cable Part Signal Assembly Assembly 04671 CBL, MOTHERBOARD TO XMITTER BD (MULTIDROP OPTION) Motherboard 058021100 Xmitter bd w/Multidrop 069500000 Motherboard 058021100 14 Xmitter bd w/Multidrop 069500000 RTS0 Motherboard 058021100 13 Xmitter bd w/Multidrop...
  • Page 418 T200 INTERCONNECT LIST (Reference: 0691101A) CONNECTION FROM CONNECTION TO Cable Part Signal Assembly Assembly 06746 CBL, MB TO 06154 CPU Motherboard 058021100 Shield Motherboard 058021100 14 CPU PCA 067240000 COM1 RTS0 Motherboard 058021100 13 CPU PCA 067240000 COM1 Motherboard 058021100...
  • Page 419 06858A DCN5847...
  • Page 420 VERSION TABLE 016680000 - CE MARK VERSION STD PROD. VERSION UP TO 10/99 016680100 - NON CE MARK (OBSOLETE) +15V +15V 016680200 - SUB PS 17 SWITCHER FOR LINEAR SUPPLY +15V DELETE COMPONENTS T1, D1, D2, C9, C11, PTC1, PTC2, U2 ADD COMPONENTS 016680300 - LOW OUTPUT + FIXED FREQ 1.2K...
  • Page 421 R34 2.00K 0.1uF 49.9 0.1uF 0.1uF U2V+ 0.1uF 1.00K 49.9 22uF 22uF R18 1.00K 1.00K 0.1uF R31 1.00K 0.1uF 0.1uF U1V+ R29 1.00K R24 1.00K MTB30P6V 6.04K LMC6464BIM MTB30P6V MTB30P6V LMC6464BIM LMC6464BIM U2V+ Open for M200E JUMPER Closed for M100A R13 20.0K R26 20.0K R25 20.0K...
  • Page 422 +12V ISO_+15V VREF SENSE 1000PF VRADJ SSENSE VIN(10) GATEDRV TESTPOINT +VS1 MOSFETP +VS2 OFFADJ TESTPOINT VREFIN OFFADJ VIN(5V) SPAN VOUT OPA277 IOUT+ 16MA 4.75K 9.76K 1N914 XTR110 220PF IOUT- IOUT- VIN- IOUT+ VIN+ -VS1 GND1 -VS2 GND2 ISO124 HEADER 4X2 +12V -12V +15V...
  • Page 423 General Trace Width Requirements 1. Vcc (+5V) and I2C VCC should be 15 mil 2. Digitial grounds should be at least 20 mils 3. +12V and +12V return should be 30 mils AC_Line 4. All AC lines (AC Line, AC Neutral, RELAY0 - 4, All signals on JP2) should be 30 mils wide, with 120 mil isolation/creepage distance around them 5.
  • Page 424 AC_Line RELAY3 RELAY4 Aux Relay Connector RELAY3 RELAY4 MOLEX6 AC_Neutral I2C_Vcc I2C_Vcc SLD-RLY SLD-RLY IO10 IO11 IO12 +12V IO13 Valve4 IN 4 OUT4 IN 3 SN74HC04 Valve5 VLV_ENAB ENABLE OUT 3 IN 2 OUT 2 Valve6 IN 1 OUT 1 Valve7 UDN2540B(16) CON10...
  • Page 425 +15V 2.55K VDD_TC +15V 5.6V LTC1050 TYPE J J TC Connector OPA2277 -15V MICROFIT-4 249K TYPE k K TC Connector 332K JUMPER VEE_TC 5.6V 2.55K VDD_TC -15V LTC1050 OPA2277 TYPE J 249K J TC Connector 1 uF TOUT 676K JUMPER LT1025 VEE_TC Title...
  • Page 426 +15V 1.1K ASCX PRESSURE SENSOR 1.0UF LM4040CIZ S1/S4_OUT S2_OUT S3_OUT 10V_REF +15V ASCX PRESSURE SENSOR MINIFIT6 +15V FLOW SENSOR FM_4 CN_647 X 3 1.0UF +15V LM4040CIZ CON4 SCH, PCA 04003, PRESS/FLOW, 'E' SERIES The information herein is the APPROVALS DATE property of API and is DRAWN submitted in strictest con-...
  • Page 427 Interconnections preamp cktry HVPS Cktry 04181H-1-m100e200e.sch 04181H-2-m100e200e.SCH 04181H-3-m100e200e.SCH Title M100E/200E PMT Preamp PCA Size Number Revision 04181 Date: 10-May-2007 Sheet of File: N:\PCBMGR\04179cc\Source\RevG\04179.ddb Drawn By: 06858A DCN5847 D-15...
  • Page 428 ON JP2: +15V PMT TEMPERATURE FEEDBACK FOR 100E/200E : SHORT PINS 2 &5 ONLY. +12V_REF FOR 200EU: SHORT PINS 3 & 6 and PINS 2 & 5. +15V +15V TJP1A OPTIC TEST 6.2V ZENER SEE TABLE PMT TEMP CONFIG JUMPER TJP2A 6.2V 150K...
  • Page 429 VPMT ETEST ETEST IN 4 COM4 ETEST IN 3 ETEST_SIGNAL 74AHC1GU04 COM3 ETEST PREAMP1 PREAMP2 COM2 +15V HIGAIN HIGAIN COM1 -15V DG444DY HIGAIN 0.68 uF 74AHC1GU04 +15V -15V +5V_SYS 0.68 uF -15V LF353 U16B 100M +15V 0.001 uF R46 100 100 pF LF353, OPAMP 1000M...
  • Page 430 HIGH VOLTAGE SUPPLY 100pF VREF +15V U22 LT1790AIS6-5 4.99K +15V 0.68 uF 0.1uF/ 50V 1.0uF/16V CA0000192 +5V_LOCAL CA0000199 0.1 uF 4.99K 4.99K HVPS U16A Iout Vrf(-) 3.92K LF353, OPAMP Vrf(+) 1.0K 0.68 uF 10uF/25V COMP 0.68 uF +5V_LOCAL 100Kx8 0.1 uF -15V DAC0802 -15V...
  • Page 431 Not Used Title SCH, E-Series Analog Output Isolator, PCA 04467 Size Number Revision 04468 Date: 6/28/2004 Sheet of File: N:\PCBMGR\..\04468B.sch Drawn By: 06858A DCN5847 D-19...
  • Page 432 Name Name 04524-p1.sch 04524-p2.sch Name 04524-p3.sch Title M100E/200E/400E RELAY PCA SCHEMATIC Size Number Revision 04522 Date: 16-May-2007 Sheet of File: N:\PCBMGR\04522cc\source\04522.ddb Drawn By: D-20 06858A DCN5847...
  • Page 433 General Trace Width Requirements 1. Vcc (+5V) and I2C VCC should be 15 mil 2. Digitial grounds should be at least 20 mils 3. +12V and +12V return should be 30 mils AC_Line 4. All AC lines (AC Line, AC Neutral, RELAY0 - 4, All signals on JP2) should be 30 mils wide, with 120 mil isolation/creepage distance around them AC_Neutral 5.
  • Page 434 Aux Relay Connector AC_Line Heater Config Jumper J18 16 PIN COMMON3 RELAY3 LOAD3 RELAY3 RELAY4 RELAY3 COMMON4 LOAD4 RELAY4 RELAY3 RELAY4 RELAY4 AC_Neutral I2C_Vcc I2C_Vcc SLD-RLY SLD-RLY JP7 Configuration Standard Pumps World Pumps PUMP 60 Hz: 3-8 60Hz/100-115V: 3-8, 4-9, 2-7 50 Hz: 2-7, 5-10 50Hz/100-115V: 3-8, 4-9, 2-7, 5-10 MINI-FIT 10...
  • Page 435 +15V TC1_KCOMPA 6.81K -15V TC1_JCOMPA 0.01 TC1_GND 4.7V THERMOCOUPLE CONNECTOR OMEGA 1/8 AMP FUSE TC1_GNDTCA OPA2277 1/8 AMP FUSE J15A MICROFIT-4 -15V TC1_GND TC1_JGAINA TC1_JGAINB 0.01 +15V THERMOCOUPLE CONNECTOR HAMITHERM TC1_5MVA TC1_5MVB TOUT TC1_JGAINA TC1_5MVA MICROFIT-20 TC1_JCOMPA TC1_KCOMPA TC1_GNDTCA TC PROGRAMMING SOCKET TC2_JGAINA TC2_5MVA TC2_JCOMPA...
  • Page 436 DIGOUT2 D[0..7] SHDN SHDN D[0..7] D[0..7] DIGIO0 DIGIO0 DIGIO4 DIGIO4 05801b-P8.sch DIGOUT SHDN SHDN D[0..7] D[0..7] D[0..7] DIGIO2 DIGIO2 DIGIO3 DIGIO3 05801b-P7.sch DIGIN D[0..7] D[0..7] D[0..7] DIGIO4 DIGIO4 DIGIO0 DIGIO0 05801b-P6.sch SENSORIN D[0..7] TEMPMUX TEMPMUX D[0..7] D[0..7] DACMUX DACMUX DAC0V DAC0V TEMP TEMP...
  • Page 437 J101A 74HC154 PC104 DIGIO0 DIGIO1 DIGIO2 J108 74HC32 DIGIO3 IC0000191 DIGIO4 TEMP RN16 47Kx8 U50B DACV 74HC541 ENAB2 U50C WRDAC 74HC32 VFPROG CHGAIN 74HC32 VFREAD 74HC32 0X32C 74HC574 0X32D U50D 0X32E 0X32F NOT INSTALLED 74HC688 U50A TP44 47k, 5% TP56 MICROFIT-16 74HC32 U51D...
  • Page 438 J1010 DB9 FEMALE RS-GND1 RX for Com1 RTS1 TX for Com1 CTS1 TV ARRAY SMDA15LCC LED, GRN, smt 1206 LED, RED R111 -15V 4.9K, 5% 4.9K, 5% 10k, 1% J1013 DCE side of switch is side towards pin 1, RTS0 CTS0 RS-GND0 RTS1...
  • Page 439 U20B ISOLATED 0-20MA OPTIONAL BOARDS DACV DACV TP26 DAC, 12 BIT +15V 74HC32 DOUT 0.15 uF, ceramic 0.15 uF, ceramic U20C CSDACA ANALOG VOLTAGE & CURRENT OUTPUTS DUAL DAC A1 J1020 -15V +15V OPA4277UA FE BEAD POT, DIGITAL WRDAC 74HC32 U35A SOCKET U31 R64 22...
  • Page 440 CH14 IC0000127 CH13 OPA2277UA CH12 CH11 +15V -15V +15V +15V 0.15 uF, ceramic ANALOG INPUTS 10 uF, 35V, TANTALUM 0.15 uF, ceramic VREF AGND J110 J109 RS0000282 MICROFIT-12 MICROFIT-12 ADCVREF 1.0K IN 1 R45 induces an 1M, 1%, 1206 CHIP IN 2 U53A offset in analog...
  • Page 441 +15V +5VANA BYPASS CAPS MUST BE WITHIN ON/OFF 1/2" OF THE + C60 REGULATOR 10 uF, 35V, TANTALUM LP2981IM5 INPUT/OUTPUT PINS 1 uF D[0..7] THERMISTER +15V Install XT1 (through hole) +5VANA OR XT2 (SMD), MAX382CWN but not both. TEMPMUX THERMISTER1 +VSS THERMISTER1 IN 1...
  • Page 442 CONTROL INPUTS 470x8 15Kx8 DIGIO0 PS2702-4 J1004 EXTERNAL CONTROL L22 FE BEAD 74HC541 D[0..7] TERMBLOCK-10 10000 pF EXT_+5V_OUT 10000 pF 330 pF, 50V 330 pF, 50V PS2702-4 330 pF, 50V 330 pF, 50V L25 FE BEAD Place these termination resistors at the end of each data line.
  • Page 443 DIGITAL OUTPUTS RN10 470x8 PS2702-4 10000 pF TP19 SHDN SHDN 10000 pF 74HC574 DIGIO2 74HC32 L46 FE BEAD J1017 A STATUS OUTPUTS PS2702-4 D[0..7] L47 FE BEAD TERMBLOCK-12 10000 pF FE BEAD 10000 pF RESETTABLE FUSE, 0.3A, 60V FE BEAD DIODE, SCHOTTKY EXT_+5V_OUT Title...
  • Page 444 DIGITAL OUTPUTS 510x8 PS2702-4 SHDN SHDN 10000 pF 74HC574 DIGIO0 U59C 10000 pF 74HC32 L31 FE BEAD J1008 PS2702-4 D[0..7] CONTROL OUTPUTS L35 FE BEAD CO_EXT_RET TERMBLOCK-14 L59 FE BEAD EXTERNAL CONNECTOR SOLDER SIDE 10000 pF 510x8 10000 pF 10000 pF PS2702-4 SHDN 74HC574...
  • Page 445 CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS 3.3V FB16 FBMH3216HM501NT FBMH3216HM501NT FB17 0039300100 0039300100 FBMH3216HM501NT FBMH3216HM501NT DithB aHSync aVsync Mode 5V-GND 5V-GND Bklght+ Bklght- i BackLightDrive FBMH3216HM501NT Vcom Mode 22uF/6.3V aData Enable 3.3V JMK316BJ226KL 0.0022 aVsync CA_112 aHSync Internal Dithering 0 = Enable 11 12...
  • Page 446 AVdd: +10.4V 309K 0.001 487K CD214A-B140LF AVdd 3.3V Bklght+ 22uH 3.9uH 22uF/6.3V MBRM120LT1G 4.7uF/16V 4.7uF/16V GMK107BJ105KA JMK316BJ226KL 806K TMK325BJ226MM Vgl: -7V 24pf 22uf/25V GMK107BJ105KA SHDN Bklght- BAT54S 9.76 5V-GND DRVN 100K 0.33 CAT4139TD-GT3 DRVP BAT54S FDV305N 464K 0.33 0.33 TPS65150PWP PGND 806K 3.3V...
  • Page 447 USB-B-MINI USB3.3V 3.3V 3.3V-REG SHTDN CHASSIS 470pf 5V-GND FB13 5V-GND 100K USB3.3V 0.01uF 5V-GND 100K To new TScreen 100K 70553-004 24MHZ USB3.3V 5V-GND 5V-GND CHASSIS 5V-GND USB3.3V USB-A_R/A 0.1uF 5V-GND To old TScreen 100K 100K 70553-004 5V-GND TSHARC-12C 0.5A/6V 5V-GND 0.1uF 49.9 BUS +5...
  • Page 448 3.3V TOUCH SCREEN INTERFACE CIRCUITRY (TBD) FB15 FBMH3216HM501NT Y0_P1 Y0_N1 Y0_P Y1_P1 Y0_N Y1_P Y1_N1 Y1_N Y2_N1 Y2_N Y2_P Y2_P1 CHASSIS CLKOUT_N1 bDCLK CLKOUT CLKOUT_N CLKOUT_P1 CLKINM CLKOUT_P CLKINP HEADER-7X2 SHTDN 3.3V G3168-05000202-00 FB18 LVDS/VCC BACKL 3.3V PLLVCC aData Enable FBMH3216HM501NT NOTE: LVDSGND...
  • Page 449 To LCD Display From ICOP CPU CHASSIS-0 CHASSIS +3.3V VAD6 Y0_N VAD7 Y0_P VAD8 Y1_N VAD9 Y1_P Y2_P Header 22X2 VAD10 Y2_N VAD11 Y2_P Y2_N VAD0 VAD1 VBD10 CLKIN Y1_P VAD2 VAD3 VBD11 CLKIN CLKOUT_N VAD0 CLKOUTM CLKOUT_P Y1_N VAD6 VAD7 VAD1 CLKOUTP...
  • Page 450 1.37K SP3050 STRAIGHT THROUGH ETHERNET ATX+ ATX- ARX+ CHASSIS-1 LED0 LED0+ ARX- LED1+ 1.37K LED1 DF11-8DP-2DS(24) CONN_RJ45_LED +5V-ISO +5V-OUT VDD1 VDD2 47uH LME0505 GND1 GND2 4.7uF 100uF Header 8 Header 8 2.2k ISO-GND Title Auxiliary I/O Board (PWR-ETHERNET) Size Number Revision 06731 Date:...
  • Page 451 V-BUS V-BUS 0.1uF 4.7uF 0.1uF 0.1uF 2.2k 3.3V 0.1uF 0.1uF ONLINE 4.75k TXD-A TXD-B RTS-A RTS-B DTR-A DTR-B SUSPEND RXD-A RXD-B SUSPEND CTS-A CTS-B DSR-A DSR-B DCD-A DCD-B V-BUS RI-A RI-B VBUS VREG-I VBUS STAT SHTDN DF11-10DP-2DS(24) CP2102 SP3243EU CHASSIS 0.1uF NUP2202W1 MT-HOLE...
  • Page 452 +5V-ISO 4.99 +5V-ADC ISO-GND 4.7uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF AN-CH0 ISO-GND AN-CH1 AN-CH2 SHTDN AN-CH3 AN-CH4 AN-CH5 AN-CH6 AN-CH7 4.75k ANALOG INPUT REF-AJ 0.1uF 4.75k 0.1uF 4.7uF 0.01uF AGND DGND SMS12 SMS12 MAX1270BCAI+ ISO-GND ISO-GND ISO-GND ISO-GND +5V-ISO +5V-ISO +5V-ISO...

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