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TELEDYNE T200M manual available for free PDF download: User Manual
TELEDYNE T200M User Manual (353 pages)
Nitrogen Oxides Analyzer
Brand:
TELEDYNE
| Category:
Measuring Instruments
| Size: 7.95 MB
Table of Contents
Safety Messages
5
Consignes de Sécurité
6
Warranty
7
About this Manual
9
Revision History
11
Table of Contents
13
Table of Contents
14
List of Figures
16
List of Tables
18
List of Appendices
19
1 Introduction, Features, and Options
21
Overview
21
Features
21
Using this Manual
21
Options
22
2 Specifications and Approvals
25
T200H/M Operating Specifications
25
Table 2-1: Model T200H/M Basic Unit Specifications
25
Approvals and Certifications
26
Safety
26
Emc
26
3 Getting Started
27
Unpacking and Initial Setup
27
Ventilation Clearance
28
T200H/M Layout
28
Figure 3-1: Front Panel
28
Figure 3-2: Display Screen and Touch Control
29
Table 3-1: Display Screen and Touch Control Description
30
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts
31
Figure 3-4: T200H/M Rear Panel Layout
32
Table 3-2: Rear Panel Description
32
Figure 3-5: T200H/M Internal Layout
33
Electrical Connections
34
Power Connection
34
Analog Inputs (Option 64) Connections
35
Analog Output Connections
35
Figure 3-6: Analog in Connector
35
Table 3-3: Analog Input Pin Assignments
35
Figure 3-7: Analog Output Connector
36
Table 3-4: Analog Output Data Type Default Settings
36
Table 3-5: Analog Output Pin-Outs
36
Connecting the Status Outputs
37
Figure 3-8: Status Output Connector
37
Table 3-6: Status Output Signals
37
Current Loop Analog Outputs (OPT 41) Setup
38
Figure 3-9: Current Loop Option Installed on the Motherboard
38
Connecting the Control Inputs
40
Figure 3-10: Control Input Connector
40
Table 3-7: Control Input Signals
40
Connecting the Alarm Relay Option (OPT 61)
41
Figure 3-11: Alarm Relay Output Pin Assignments
41
Table 3-8: Alarm Relay Output Assignments
41
Connecting the Communications Ports
42
Table 3-9: Concentration Alarm Relay Output Operation
42
Figure 3-12: T200H/M Multidrop Card
43
Pneumatic Connections
44
About Zero Air and Calibration (Span) Gases
44
Table 3-10: Inlet / Outlet Connector Descriptions
44
Table 3-11: NIST-Srm's Available for Traceability of no
45
Pneumatic Connections to T200H/M Basic Configuration
46
Figure 3-13: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator
46
Figure 3-14: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas
47
Figure 3-15: T200H Internal Pneumatic Block Diagram - Standard Configuration
48
Figure 3-16: T200M Internal Pneumatic Block Diagram - Standard Configuration
49
Connections with Internal Valve Options Installed
50
Figure 3-17: Pneumatic Connections-With Zero/Span Valve Option (50A)
50
Figure 3-18: Pneumatic Connections-With 2-Span Point Option (50D) -Using Bottled Span Gas
50
Figure 3-19: T200H - Internal Pneumatics with Ambient Zero-Span Valve Option 50A
51
Figure 3-20: T200M - Internal Pneumatics with Ambient Zero-Span Valve Option 50A
52
Table 3-12: Zero/Span Valve States
52
Table 3-13: Two-Point Span Valve Operating States
54
Figure 3-21: T200H - Internal Pneumatics for Zero Scrubber/Dual Pressurized Span, Option 50D
55
Figure 3-22: T200M - Internal Pneumatics for Zero Scrubber/Dual Pressurized Span, Option 50D
56
Figure 3-23: T200H - Internal Pneumatics with O2 Sensor Option 65A
57
Figure 3-24: T200M - Internal Pneumatics with O
58
Initial Operation
59
Startup
59
Warning Messages
59
Functional Check
60
Calibration
61
Basic no Calibration Procedure
61
Basic O 2 Sensor Calibration Procedure
66
4 Operating Instructions
71
Overview of Operating Modes
71
Sample Mode
73
Test Functions
73
Table 4-1: Analyzer Operating Modes
73
Table 4-2: Test Functions Defined
74
Warning Messages
75
Table 4-3: List of Warning Messages
76
Calibration Mode
77
Calibration Functions
77
Setup Mode
77
Table 4-4: Primary Setup Mode Features and Functions
77
Setup Cfg: Viewing the Analyzer'sconfiguration Information
78
Table 4-5: Secondary Setup Mode Features and Functions
78
SETUP ACAL: Automatic Calibration (AUTOCAL)
79
SETUP das - Using the Data Acquisition System (DAS)
80
Table 4-6: Front Panel LED Status Indicators for das
80
DAS Structure
81
Table 4-7: das Data Channel Properties
81
Table 4-8: das Data Parameter Functions
82
Default das Channels
83
Table 4-9: T200H/M Default das Configuration
84
Remote das Configuration
96
SETUP RNGE: Range Units and Dilution Configuration
97
Range Units
97
Dilution Ratio
98
SETUP PASS: Password Feature
99
Table 4-10: Password Levels
99
SETUP CLK: Setting the Internal Time-Of-Day Clock
101
Setup more Comm: Setting up the Analyser'scommunication Ports
103
DTE and DCE Communication
103
COM Port Default Settings
103
Communication Modes, Baud Rate and Port Testing
104
Table 4-11: COM Port Communication Modes
104
Analyzer ID
108
COM Port Cable Connections
109
Configuration of COM2
110
Ethernet Interface Configuration
111
Table 4-12: Ethernet Status Indicators
111
Table 4-13: Lan/Internet Configuration Properties
113
Table 4-14: Internet Configuration Menu Button Functions
116
USB Port Setup
117
Multidrop RS-232 Set up
119
Figure 4-8: Jumper and Cables for Multidrop Mode
120
MODBUS Setup
122
SETUP more VARS: Internal Variables (VARS)
124
Table 4-15: Variable Names (VARS)
124
Setting the Gas Measurement Mode
126
SETUP more DIAG: Diagnostics MENU
127
Table 4-16: T200H/M Diagnostic (DIAG) Functions
127
Accessing the Diagnostic Features
128
Signal I/O
128
Analog Output Step Test
130
Analog Outputs and Reporting Ranges
131
Table 4-17: Analog Output Voltage Ranges with Over-Range Active
131
Table 4-18: Analog Output Pin Assignments
131
Table 4-19: Analog Output Current Loop Range
132
Table 4-20: Example of Analog Output Configuration for T200H/M
132
Analog I/O Configuration
134
Table 4-21: DIAG - Analog I/O Functions
134
Table 4-22: Analog Output Data Type Default Settings
140
Table 4-23: Analog Output das Parameters Related to Gas Concentration Data
141
Analog Output Configuration
148
Figure 4-11: Setup for Calibrating Analog Outputs
151
Figure 4-12: Setup for Calibrating Current Outputs
153
Table 4-25: Current Loop Output Calibration with Resistor
154
Other DIAG Menu Functions
157
Table 4-27: T200H/M Concentration Display Default Values
158
SETUP - ALRM: Using the Optional Gas Concentration Alarms (OPT 67)
165
Remote Operation
166
Remote Operation Using the External Digital I/O
166
Table 4-29: Status Output Pin Assignments
167
Remote Operation
168
Table 4-31: Terminal Mode Software Commands
169
Figure 4-18: APICOM Remote Control Program Interface
174
Additional Communications Documentation
175
Using the T200H/M with a Hessen Protocol Network
175
Table 4-34: RS-232 Communication Parameters for Hessen Protocol
176
Table 4-35: T200H/M Hessen Protocol Response Modes
177
Table 4-36: T200H/M Hessen GAS ID List
179
Table 4-37: Default Hessen Status Bit Assignments
180
5 Calibration Procedures
183
Interferents for no Measurements
183
Calibration Preparations
184
Required Equipment, Supplies, and Expendables
184
Zero Air
184
Span Calibration Gas Standards & Traceability
184
Data Recording Devices
185
NO Conversion Efficiency (CE)
185
Manual Calibration
190
Figure 5-3: Pneumatic Connections–With 2-Span Point Option (50D) –Using Bottled Span Gas
191
Calibration Checks
194
Manual Calibration with Zero/Span Valves
195
Calibration Checks with Zero/Span Valves
198
Calibration with Remote Contact Closures
199
Automatic Calibration (Autocal)
200
Table 5-4: Example Auto-Cal Sequence
201
Calibration Quality Analysis
203
6 Instrument Maintenance
205
Maintenance Schedule
205
Table 6-1: T200H/M Preventive Maintenance Schedule
206
Predictive Diagnostics
207
Maintenance Procedures
207
Changing the Sample Particulate Filter
207
Figure 6-1: Sample Particulate Filter Assembly
208
Changing the Odryer Particulate Filter
209
Maintaining the External Sample Pump
210
Changing the no Converter
211
Cleaning the Reaction Cell
212
Changing Critical Flow Orifices
214
Checking for Light Leaks
215
7 Troubleshooting & Service
217
General Troubleshooting
217
Fault Diagnosis with Warning Messages
218
Fault Diagnosis with Test Functions
219
Using the Diagnostic Signal I/O Function
220
Figure 7-2: Switching Signal I/O Functions
221
Status Led's
222
Table 7-2: Relay Board Status Leds
224
Gas Flow Problems
225
T200H Internal Gas Flow Diagrams
226
T200M Internal Gas Flow Diagrams
229
Zero or Low Flow Problems
231
High Flow
233
Sample Flow Is Zero or Low but Analyzer Reports Correct Flow
233
Calibration Problems
234
Negative Concentrations
234
No Response
234
Unstable Zero and Span
235
Inability to Span - no SPAN Button
235
Inability to Zero - no ZERO Button
236
Non-Linear Response
236
Discrepancy between Analog Output and Display
237
Other Performance Problems
237
Discrepancy between no and no Slopes
237
Excessive Noise
237
Slow Response
238
Auto Zero Warnings
238
Subsystem Checkout
239
Simple Leak Check Using Vacuum and Pump
239
Detailed Leak Check Using Pressure
239
Performing a Sample Flow Check
240
AC Power Configuration
240
Figure 7-12: Pump AC Power Jumpers (JP7)
242
Figure 7-13: Typical Set up of AC Heater Jumper Set (JP2)
243
Figure 7-14: Typical Set up of AC Heater Jumper Set (JP6)
244
DC Power Supply Test Points
245
I 2 C Bus
245
Touch Screen Interface
246
LCD Display Module
246
General Relay Board Diagnostics
246
Motherboard
247
Figure 7-15: Typical Set up of Status Output Test
248
Cpu
249
Communication
250
PMT Sensor
251
PMT Preamplifier Board
251
High Voltage Power Supply
251
Pneumatic Sensor Assembly
252
NO Converter
253
Figure 7-16: Pressure / Flow Sensor Assembly
253
O 3 Generator
255
Box Temperature
255
PMT Temperature
255
Service Procedures
256
Disk-On-Module Replacement
256
O 3 Generator Replacement
257
Sample and Ozone Dryer Replacement
257
PMT Sensor Hardware Calibration
258
Replacing the PMT, HVPS or TEC
260
Figure 7-18: T200H/M Sensor Assembly
261
Removing / Replacing the Relay PCA from the Instrument
263
Frequently Asked Questions
264
Technical Assistance
265
8 Principles of Operation
267
Measurement Principle
267
Chemiluminescence
267
Nox
269
Chemiluminescence Detection
270
The Photo Multiplier Tube
270
Optical Filter
270
Auto Zero
271
Measurement Interferences
272
Pneumatic Operation
274
Pump and Exhaust Manifold
274
Sample Gas Flow
275
Flow Rate Control - Critical Flow Orifices
276
Figure 8-8: Flow Control Assembly & Critical Flow Orifice
279
Sample Particulate Filter
280
Ozone Gas Air Flow
281
O 3 Generator
282
Permeation Dryer
283
Semi-Permeable Membrane Drying Process
283
T200H/M Permeation Dryer
284
Ozone Supply Air Filter
285
Ozone Scrubber
285
Pneumatic Sensors
286
Vacuum Manifold
286
Dilution Manifold
287
Oxygen Sensor (OPT 65A) Principles of Operation
288
Paramagnetic Measurement of O
288
Dilution Manifold
288
Operation Within the T200H/M Analyzer
289
Pneumatic Operation of the O Sensor
289
Oxygen Sensor - Principle of Operation
289
Electronic Operation
290
T200H/M Electronic Block Diagram
290
Cpu
291
T200H/M CPU Board Annotated
291
Sensor Module, Reaction Cell
292
Basic PMT Design
293
Photo Multiplier Tube (PMT)
293
PMT Cooling System
294
PMT Preamplifier
294
PMT Preamp Block Diagram
295
Pneumatic Sensor Board
296
Relay Board
296
Figure 8-20: Heater Control Loop Block Diagram
297
Table 8-4: Thermocouple Configuration Jumper (JP5) Pin-Outs
298
Table 8-5: Typical Thermocouple Settings
299
Motherboard
300
Status LED Locations - Relay PCA
300
Status Leds & Watch Dog Circuitry
300
Analog Outputs
302
External Digital I/O
302
I 2 C Data Bus
303
Power-Up Circuit
303
Power Distribution & Circuit Breaker
304
Power Distribution Block Diagram
304
Front Panel/Display Interface Electronics
305
Front Panel Interface PCA
305
Front Panel and Display Interface Block Diagram
305
Software Operation
306
Adaptive Filter
306
Basic Software Operation
306
Calibration - Slope and Offset
307
Temperature/Pressure Compensation (TPC)
307
NO Converter Efficiency Compensation
308
Internal Data Acquisition System (DAS)
308
Glossary
309
APPENDIX A - Software Documentation, V.1.0.3 (T-Series) Kd6 (E-Series)
314
Appendix A-1: Models T200H/M, 200Eh/Em Software Menu Trees
314
Appendix A-2: Setup Variables for Serial I/O
320
Appendix A-3: Warnings and Test Measurements
321
Appendix A-4: M Signal I/O Definitions
326
Appendix A-5: das Functions
331
Appendix A-6: Terminal Command Designators
335
Appendix A-7: Modbus Register Map
337
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