Teledyne T201 NH3 Analyzer Manuals

Manuals and User Guides for Teledyne T201 NH3 Analyzer. We have 3 Teledyne T201 NH3 Analyzer manuals available for free PDF download: Operation Manual, Training Manual

Teledyne T201 Operation Manual (452 pages)

Nitrogen Oxide Analyzer

Brand: Teledyne | Category: Measuring Instruments | Size: 9 MB

Notice of Copyright
3
Safety Messages
5
Warranty
7
Terms and Conditions
7
About this Manual
9
Revision History
11
Table of Contents
13
List of Tables
22
General Information
25
Introduction
27
T200 Overview
27
Specifications and Approvals
29
Specifications
29
Table 2-1: T200 Basic Unit Specifications
29
EPA Equivalency Designation
30
Table 2-2: Software Settings for EPA Equivalence
30
CE Mark Compliance
31
Emissions Compliance
31
Safety Compliance
31
Getting Started
33
Front Panel
33
Figure 3-1: Front Panel Layout
33
Figure 3-2: Display Screen and Touch Control
34
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts
35
Rear Panel
36
Figure 3-4: Rear Panel Layout - Base Unit
36
Analyzer Layout
38
Figure 3-5: Internal Layout - Top View with IZS Option
38
Figure 3-6: Pneumatic Diagram - Basic T200
39
Unpacking the T200 Analyzer
40
Shock Hazard
40
Ventilation Clearance
42
Electrical Connections
42
Power Connection
42
Table 3-3: Ventilation Clearance
42
Analog Inputs (Option) Connections
44
Analog Output Connections
44
Figure 3-7: Analog in Connector
44
Figure 3-8: Analog Output Connector
45
Table 3-5: Analog Output Pin Outs
45
Connecting the Status Outputs
46
Figure 3-9: Status Output Connector
46
Table 3-6: Status Output Pin Assignments
46
Connecting the Control Inputs
47
Figure 3-10: Energizing the T200 Control Inputs
47
Table 3-7: Control Input Pin Assignments
47
Connecting the Serial Ports
48
Connecting to a LAN or the Internet
48
Connecting to a Personal Computer (PC)
48
Connecting to a Multidrop Network
48
Pnenumatic Connections
49
About Zero Air and Calibration Gas
49
Zero Air
49
Calibration (Span) Gas
49
Table 3-8: NIST-Srm's Available for Traceability of no
50
Span Gas for Multipoint Calibration
51
Basic Pneumatic Setup for the T200 Analyzer
52
Figure 3-11: Gas Line Connections from Calibrator - Basic T200 Configuration
52
Figure 3-12: Gas Line Connections from Bottled Span Gas - Basic T200 Configuration
52
Initial Operation
54
Start up
54
Warning Messages
55
Table 3-9: Possible Warning Messages at Start-Up
56
Functional Check
57
Initial Calibration of the T200 Analyzer
58
Interferents for Nox, no and NO2 Measurements
58
Initial Calibration Procedure for T200 Analyzers Without Options
58
Verifying the T200 Reporting Range Settings
59
Verify the Expected no and no Span Gas Concentration
60
Initial Zero/Span Calibration Procedure
61
Frequently Asked Questions and Glossary
63
Faq's
63
Glossary
65
Non-Gas Related Optional Hardware and Software
69
Optional Pumps (OPT 11A, OPT 11B, OPT 12A, OPT 12B & OPT 12C)
69
Rack Mount Kits (OPT 20A, OPT 20B, OPT 21 & OPT 23)
69
Carrying Strap/Handle (OPT 29)
70
Current Loop Analog Outputs (Opt 41)
70
Converting Current Loop Analog Outputs to Standard Voltage Outputs
71
Figure 5-1: Current Loop Option Installed
71
Spare Parts Kits
72
T200 Expendables Kit (OPT 42A)
72
Zero Air Scrubber Zero Air Maintenance Kit (OPT 43)
72
Communication Options
72
Serial Communications Cables (OPT 60A, 60B, 60C, & 60D)
72
Table 5-1: Contents of Zero Air Scrubber Maintenance Kit
72
Concentration Alarm Relay (Option 61)
73
Figure 5-2: Concentration Alarm Relay
73
Multidrop (OPT 62)
74
Special Features
74
Maintenance Mode Switch
74
Second Language Switch
74
Dilution Ratio Option
75
Gas Inlet and Calibration Valve Options
77
Table 6-1: List of T200 Calibration Gas Options
77
Ambient Zero/Ambient Span Valves (OPT 50A)
78
Figure 6-1: Rear Panel Layout with Z/S Valve Options (OPT 50A)
78
Internal Pneumatics (OPT 50A)
79
Figure 6-2: Pneumatic Diagram with Z/S Valves OPT 50A
79
Table 6-2: Zero/Span Valve Operating States OPT 50A
79
Pneumatic Setup (OPT 50A)
80
Figure 6-3: Gas Line Connections for T200 with Z/S Valves Option (OPT 50A)
80
Ambient Zero/Pressurized Span Valves (Opt 50B)
81
Figure 6-4: Rear Panel Layout with Pressurized Span Inlet OPT 50B
81
Internal Pneumatics (OPT 50B)
82
Figure 6-5: Pneumatic Diagram with Pressurized Span Inlet OPT 50B Installed
82
Table 6-3: Valve Operating States OPT 50B Installed
82
Pneumatic Setup (OPT 50B)
83
Figure 6-6: Gas Line Connections for T200 with OPT 50B
83
Internal Span Source - IZS (OPT 50G)
84
Span Gas Generation
84
Figure 6-7: Rear Panel Layout with Internal Span Gas Generator OPT 50G Installed
84
Nitric Acid and the Chemistry of no Permeation Tubes
85
Internal Pneumatics (OPT 50G)
86
Figure 6-8: Pneumatic Diagram with the Internal Span Gas Generator (OPT 50G)
86
Table 6-4: Internal Span Gas Generator Valve Operating States OPT 50G
86
Replacement Permeation Tubes (OPT 52B & OPT 52G)
87
Ammonia Removal Sample Conditioner (OPT 86A)
87
Figure 6-9: Pneumatics Diagram for Sample Conditioner OPT 86A
87
Table 6-5: Available Permeation Source Options
87
Zero Air Scrubber (Opt 86C), for Z/S Valves
88
Figure 6-10: Pneumatic Diagram for External Zero Air Scrubber with Z/S Valve Option
88
Basic Operation of the T200 Analyzer
91
Overview of Operating Modes
91
Front Panel Display
91
Sample Mode
92
Test Functions
92
Table 7-1: Analyzer Operating Modes
92
Figure 7-2: Viewing T200 Test Functions
93
Table 7-2: Test Functions Defined
94
Display Parameter
94
Warning Message Display
95
Table 7-3: Warning Messages Defined
95
Calibration Mode
96
SETUP Mode
97
Table 7-4: Primary Setup Mode Features and Functions
97
Table 7-5: Secondary Setup Mode Features and Functions
97
SETUP  CFG: Configuration Information
98
SETUP  PASS: Enabling/Disabling Passwords
99
Table 7-6: Password Levels
99
SETUP  CLK: Setting the T200 Analyzer's Internal Clock
101
Setting the Internal Clock's Time and Day
101
Adjusting the Internal Clock's Speed
102
SETUP  RNGE: Analog Output Reporting Range Configuration
103
T200 Physical Ranges
103
T200 Analog Output Reporting Ranges
103
Analog Output Ranges for no
104
And no 2 Concentration
104
Figure 7-3: Analog Output Connector Pin out
104
Analog Output Reporting Range Default Settings
105
RNGE  MODE  SNGL: Configuring the T200 Analyzer for Single Range Mode
106
RNGE  MODE  IND: Configuring the T200 Analyzer for Independent Range Mode
107
Table 7-7: IND Mode Analog Output Assignments
107
Analog Output Channel
107
RNGE  MODE  AUTO: Configuring the T200 Analyzer for Auto Range Mode
110
SETUP  RNGE  UNIT: Setting the Reporting Range Units of Measure
111
RNGE  DIL: Using the Optional Dilution Ratio Feature
112
Advanced Features of the T200 Analyzer
113
Using the Data Acquisition System (DAS)
113
Das Status
113
Table 8-1: Front Panel LED Status Indicators for das
113
Led State
113
DAS Structure
114
DAS Channels
114
Table 8-2: das Data Channel Properties
114
Default das Channels
115
Figure 8-1: Default das Channel Setup
116
DAS Configuration Limits
117
SETUP DAS VIEW: Viewing das Channels and Individual Records
117
SETUP DAS EDIT: Accessing the das Edit Mode
118
Editing das Data Channel Names
119
Editing das Triggering Events
120
Editing das Parameters
121
Table 8-3: das Data Parameter Functions
121
Editing Sample Period and Report Period
123
Report Periods in Progress When Instrument Is Powered off
124
Editing the Number of Records
125
Report Function
126
Enabling / Disabling the HOLDOFF Feature
127
The Compact Report Feature
128
The Starting Date Feature
128
Disabling/Enabling Data Channels
128
Remote das Configuration
129
DAS Configuration Using APICOM
129
Figure 8-2: APICOM User Interface for Configuring the das
129
DAS Configuration Using Terminal Emulation Programs
130
Figure 8-3: das Configuration through a Terminal Emulation Program
130
SETUP  more  VARS: Internal Variables (VARS)
131
Table 8-4: Variable Names (VARS)
131
Setting the Gas Type for the STABILITY Test Function
133
SETUP  more  DIAG :The Diagnostic Menu
134
Table 8-5: Diagnostic Mode (DIAG) Functions
134
Figure 8-4: Accessing the DIAG Submenus
135
Using the T200 Analyzer's Analog Outputs
136
Accessing the Analog Output Signal Configuration Submenu
136
Table 8-6: DIAG - Analog I/O Functions
136
Figure 8-5: Accessing the Analog I/O Configuration Submenus
137
Analog Output Voltage / Current Range Selection
138
Table 8-7: Analog Output Voltage Range Min/Max
138
Calibration of the Analog Outputs
139
Enabling or Disabling the Autocal for an Individual Analog Output
139
Automatic Group Calibration of the Analog Outputs
140
Automatic Individual Calibration of the Analog Outputs
141
Manual Calibration of the Analog Outputs Configured for Voltage Ranges
142
Figure 8-6: Setup for Checking / Calibrating DCV Analog Output Signal Levels
142
Table 8-8: Voltage Tolerances for the TEST CHANNEL Calibration
142
Manual Adjustment of Current Loop Output Span and Offset
144
Figure 8-7: Setup for Checking / Calibration Current Output Signal Levels Using an Ammeter
144
Figure 8-8: Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels
146
Table 8-9: Current Loop Output Check
146
Turning an Analog Output Over-Range Feature ON/OFF
147
Adding a Recorder Offset to an Analog Output
148
Selecting a Test Channel Function for Output A4
149
Table 8-10: Test Channels Functions Available on the T200'S Analog Output
149
AIN Calibration
151
External Analog Inputs (XIN1
152
Remote Operation
153
Using the Analyzer's Communication Ports
153
USB Port Communication
153
DTE and DCE Communication
153
COMM Port Default Settings and Connector Pin Assignments
153
Figure 9-1: Default Pin Assignments for Back Panel COMM Port Connectors (RS-232 DCE & DTE)
154
Figure 9-2: Default Pin Assignments for CPU COMM Port Connector (RS-232)
155
COMM Port Baud Rate
156
COMM Port Communication Modes
157
Table 9-1: COMM Port Communication Modes
157
COMM Port Testing
158
Machine ID
159
Terminal Operating Modes
160
Help Commands in Terminal Mode
160
Table 9-2: Terminal Mode Software Commands
160
Command Syntax
161
Data Types
161
Table 9-3: Teledyne Api's Serial I/O Command Types
161
Status Reporting
162
COMM Port Password Security
162
Remote Access by Modem
163
Multidrop RS-232 Set up
165
Figure 9-3: JP2 Pins 21-22 on RS-232-Multidrop PCA
166
Figure 9-4: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram
167
Communication
168
Remote Access Via the Ethernet
168
Configuring the Ethernet Interface Using DHCP
168
Table 9-4: Ethernet Status Indicators
168
Table 9-5: Lan/Internet Configuration Properties
169
Manually Configuring the Ethernet (Static IP Address)
171
Changing the Analyzer's HOSTNAME
173
Using the T200 with a Hessen Protocol Network
174
General Overview of Hessen Protocol
174
Hessen COMM Port Configuration
174
Table 9-6: RS-232 Communication Parameters for Hessen Protocol
174
Activating Hessen Protocol
175
Selecting a Hessen Protocol Type
176
Setting the Hessen Protocol Response Mode
177
Table 9-7: Teledyne Api's Hessen Protocol Response Modes
177
Mode Description
177
Hessen Protocol Gas List Entries
178
Gas List Entry Format and Definitions
178
Editing or Adding HESSEN Gas List Entries
179
Deleting HESSEN Gas List Entries
180
Setting Hessen Protocol Status Flags
181
Table 9-8: Default Hessen Status Flag Assignments
181
Instrument ID Code
182
APICOM Remote Control Program
183
Figure 9-5: APICOM Remote Control Program Interface
183
T200 Calibration Procedures
185
Before Calibration
186
Required Equipment, Supplies, and Expendables
186
Calibration Gases
186
Zero Air
186
Span Gas
187
Span Gas for Multipoint Calibration
187
Permeation Tubes
187
Data Recording Devices
188
Conversion Efficiency (CE)
188
Manual Calibration Checks and Calibration of the T200 Analyzer in Its Base Configuration
189
Setup for Basic Calibration Checks and Calibration of the T200 Analyzer
189
Performing a Basic Manual Calibration Check
190
Performing a Basic Manual Calibration
191
Setting the Expected Span Gas Concentration
191
Zero/Span Point Calibration Procedure
192
Manual Calibration with the Internal Span Gas Generator
193
Performing a Precision Manual Calibration with the Internal Span Gas Generator
193
Setup for Calibration with the Internal Span Generator
194
CAL on no
194
Feature
194
Performing a Manual Calibration Check with the Internal Span Gas Generator
196
Performing a Manual Calibration with the Internal Span Gas Generator
197
Setting the Expected Span Gas Concentration
197
Zero/Span Point Calibration Procedure with Internal Span Gas Generator
198
Manual Calibration and Cal Checks with the Valve Options Installed
199
Setup for Calibration Using Valve Options
199
Manual Calibration Checks with Valve Options Installed
200
Manual Calibration Using Valve Options
201
Setting the Expected Span Gas Concentration
201
Zero/Span Point Calibration Procedure
202
Use of Zero/Span Valve with Remote Contact Closure
203
Automatic Zero/Span Cal/Check (Autocal)
203
Table 10-2: AUTOCAL Modes
203
Mode Name
203
Table 10-3: Autocal Attribute Setup Parameters
204
Table 10-4: Example Autocal Sequence
205
SETUP  ACAL: Programming and AUTO CAL Sequence
206
Calibration Quality Analysis
209
Table 10-5: Calibration Data Quality Evaluation
209
Gas Flow Calibration
210
Epa Protocol Calibration
211
T200 Calibration - General Guidelines
211
Calibration Equipment, Supplies, and Expendables
212
Spare Parts and Expendable Supplies
212
Table 11-1: Activity Matrix for EPA Calibration Equipment and Supplies
212
Calibration Gas and Zero Air Sources
213
Zero Air
213
Span Gas
213
Data Recording Device
213
Record Keeping
213
Calibration Frequency
213
Level 1 Calibrations Versus Level 2 Checks
214
Table 11-2: Definition of Level 1 and Level 2 Zero and Span Checks
214
Gas Phase Titration (GPT)
215
GPT Principle of Operation
215
GPT Calibrator Check Procedure
215
Example GPT Calculation
217
GPT Multipoint Calibration Procedure
218
Set up for GPT Multipoint Calibration of the T200
218
Zero Calibration
220
Span Calibration
220
Gpt no
221
Check
221
Other Quality Assurance Procedures
222
Summary of Quality Assurance Checks
222
Table 11-3: Activity Matrix for Data Quality
222
Short Calibration Checks
223
Zero/Span Check Procedures
223
Precision Check
223
Precision Check Procedure
223
Certification of Working Standards
224
Certification Procedures of Working Standards
224
Other Methods of Establishing Traceability
224
References
225
Technical Information
227
Theory of Operation
229
Measurement Principle
229
Chemiluminescence Creation in the T200 Reaction Cell
229
Chemiluminescence Detection in the T200 Reaction Cell
230
The Photo Multiplier Tube (PMT)
230
Optical Filter
230
And no Determination
231
Nox
231
And no 2 Determination
231
Auto Zero
232
Measurement Interferences
233
Direct Interference
233
Third Body Quenching
233
Light Leaks
234
Reaction Cell Temperature Control
235
Table 12-1: List of Interferents
235
Pneumatic Operation
236
Sample Gas Flow
236
Vacuum Manifold
238
Sample Gas Flow Valves and Routing
238
Table 12-2: T200 Valve Cycle Phases
238
Flow Rate Control - Critical Flow Orifices
239
Critical Flow Orifice
239
Locations and Descriptions of Critical Flow Orifices Inside the T200
240
Table 12-3: T200 Gas Flow Rates
240
Ozone Gas Generation and Air Flow
241
The O Generator
241
Ozone Generator Dry Air Supply
242
Ozone Supply Air Filter
244
Ozone Scrubber
244
Pneumatic Sensors
244
Sample Pressure Sensor
244
Vacuum Pressure Sensor
245
Sample Gas Flow Calculation
245
O 3 Supply Air Flow Sensor
245
Electronic Operation
246
Overview
246
Cpu
248
Flash Chip
248
Motherboard
249
A to D Conversion
249
Sensor Inputs
249
Thermistor Interface
250
Analog Outputs
252
External Digital I/O
252
Internal Digital I/O
252
I 2 C Data Bus
253
Power-Up Circuit
253
Relay PCA
254
Electrical Shock Hazard
254
Status Led's
255
Table 12-4: Relay PCA Status Led's
255
Watchdog Circuitry
256
Valve Control
256
Heater Control
257
Thermocouple Inputs and Configuration Jumper (JP5)
258
Table 12-5: Thermocouple Configuration Jumper (JP5) Pin-Outs
258
Sensor Module, Reaction Cell
259
Photo Multiplier Tube (PMT)
260
PMT Preamplifier
261
PMT Cooling System
263
TEC Control Board
264
Pneumatic Sensor Board
264
Power Supply/Circuit Breaker
265
AC Power Switch/Circuit Breaker
266
AC Power Configuration
266
AC Configuration - Internal Pump (JP7)
267
Table 12-6: AC Power Configuration for Internal Pumps (JP7)
267
AC Configuration - Standard Heaters (JP2)
268
Table 12-7: Power Configuration for Standard AC Heaters (JP2)
268
Line Voltage
268
AC Configuration - Heaters for Option Packages (JP6)
269
Front Panel Touchscreen/Display Interface
270
Lvds Transmitter Board
271
Front Panel Touchscreen/Display Interface PCA
271
Software Operation
271
Adaptive Filter
272
Temperature/Pressure Compensation (TPC)
272
Calibration - Slope and Offset
273
Maintenance Schedule & Procedures
275
Predicting Failures Using the Test Functions
275
Maintenance Schedule
276
Electrical Shock Hazard
276
Maintenance Procedures
278
Replacing the Sample Particulate Filter
278
Changing the O Dryer Particulate Filter
279
Changing the Ozone Filter Chemical
280
Maintaining the External Sample Pump (Pump Pack)
282
Rebuilding the Pump
282
Replacing the Scrubber
282
Changing the Pump DFU Filter
283
Procedure for Replacing Filters on External Pumps
283
Procedure for Replacing Filters on Internal Pumps
283
Changing the Internal Span Gas Generator Permeation Tube
283
Changing the External Zero Air Scrubber (OPT 86C)
284
Changing the External Scrubber's DFU Filter
286
Changing the no
287
Converter
287
Cleaning the Reaction Cell
289
Replacing Critical Flow Orifices
290
Checking for Light Leaks
291
Qualified Personnel
291
Electrical Shock Hazard
292
Checking for Pneumatic Leaks
292
Simple Vacuum Leak and Pump Check
292
Detailed Pressure Leak Check
293
Technical Information
293
Performing a Sample Flow Check
294
General Troubleshooting & Repair
295
General Troubleshooting
295
Fault Diagnosis with WARNING Messages
296
Fault Diagnosis with Test Functions
300
Diag  Signal I/O: Using the Diagnostic Signal I/Ofunction
301
Using the Analog Output Test Channel
302
Using the Internal Electronic Status Leds
303
CPU Status Indicator
303
Relay PCA Status Leds
303
I 2 C Bus Watchdog Status Leds
303
Relay PCA Status LED S
304
Gas Flow Problems
305
Zero or Low Flow Problems
305
Sample Flow Is Zero or Low
305
Ozone Flow Is Zero or Low
306
High Flow
307
Sample Flow Is Zero or Low but Analyzer Reports Correct Flow
307
Calibration Problems
309
Negative Concentrations
309
No Response
310
Unstable Zero and Span
310
Inability to Span - no SPAN Button (CALS)
311
Inability to Zero - no ZERO Button (CALZ)
311
Non-Linear Response
311
Discrepancy between Analog Output and Display
312
Discrepancy between no and no Slopes
313
Discrepancy between no and NOX
313
Other Performance Problems
313
Excessive Noise
313
Slow Response
313
Auto Zero Warnings
314
Subsystem Checkout
315
AC Main Power
315
DC Power Supply
315
I 2 C Bus
317
Lcd/Display Module
317
Touchscreen Interface
317
Relay PCA
317
Motherboard
318
Test Channel / Analog Outputs Voltage
318
Nominal Output Voltage
318
A/D Functions
319
Status Outputs
320
Control Inputs
321
Pressure / Flow Sensor Assembly
322
Basic PCA Operation Check
322
Sample Pressure Sensor Check
322
Vacuum Pressure Sensor Check
323
O 3 Flow Sensor Check
323
Cpu
323
Communications
323
General RS-232 Troubleshooting
323
Troubleshooting Analyzer/Modem or Terminal Operation
324
NO Converter
324
NO Converter Electrical System
324
Conversion Efficiency
325
Calculating / Checking Converter Efficiency
326
Evaluating no  no Converter Performance
329
Simplified GPT Calibration
329
Simplified GPT Data Sheet
331
Sensor Module
332
PMT Sensor
332
Optics Test
332
Electrical Test
333
PMT Preamplifier Board
334
High Voltage Power Supply
334
PMT Temperature Control PCA
335
O 3 Generator
335
O 3 Generator Override
335
Internal Span Gas Generator and Valve Options
336
Temperature Sensor
337
Box Temperature Sensor
337
PMT Temperature Sensor Control
337
Repair Procedures
338
Disk-On-Module Replacement Procedure
338
Ogenerator Replacement
339
Sample and Ozone (Perma Pure ) Dryer Replacement
339
PMT Sensor Hardware Calibration
340
Replacing the PMT, HVPS or TEC
342
Qualified Personnel
342
Removing / Replacing the Relay PCA from the Instrument
344
Technical Assistance
345
A Primer on Electro-Static Discharge
346
How Static Charges Are Created
346
How Electro-Static Charges Cause Damage
347
Common Myths about ESD Damage
348
Basic Principles of Static Control
348
General Rules
348
Basic Anti-ESD Procedures for Analyzer Repair and Maintenance
350
Working at the Instrument Rack
350
Working at an Anti-ESD Work Bench
350
Transferring Components from Rack to Bench and Back
351
Opening Shipments from Teledyne Api's Customer Service
351
Packing Components for Return to Teledyne Api's Customer Service
352
APPENDIX A-1: Software Menu Trees and Index, Software Version
363
Appendix A-1: Software Menu Trees and Index, Software Version K.3
364
Appendix A-2: Setup Variables for Serial I/O
369
Default Value
377
Appendix A-3: Warnings and Test Measurements
382
Appendix A-4: Signal I/O Definitions
386
Signal Name
386
Front Panel I
388
Factory Option
391
Appendix A-5: Trigger Events and das Functions
392
Appendix A-6: Terminal Command Designators
396

Teledyne T201 Operation Manual (425 pages)

NO/NO2/NOX Analyzer

Brand: Teledyne | Category: Measuring Instruments | Size: 10 MB

Safety Messages
5
Warranty
7
Conventions Used in this Manual
9
Revision History
9
Table of Contents
10
Introduction
17
Features
17
Support Documentation
18
Options
18
Specifications, Approvals, & Compliance
21
Specifications
21
EPA Reference Designation
22
Approvals and Certifications
23
Safety
23
Emc
23
Other Type Certifications
24
Getting Started
25
Unpacking the T200 Analyzer
25
Ventilation Clearance
26
Instrument Layout
27
Front Panel
27
Figure 3-1: Front Panel Layout
27
Figure 3-2: Display Screen and Touch Control
28
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts
30
Rear Panel
31
Figure 3-4: Rear Panel Layout - Base Unit
31
Internal Chassis Layout
33
Figure 3-5: Internal Layout - Top View with IZS Option
33
Figure 3-6: Internal Layout - Top View Showing Other Options
34
Connections and Setup
35
Electrical Connections
35
Figure 3-7: Analog in Connector
36
Figure 3-8: Analog Output Connector
37
Table 3-5: Analog Output Pin Assignments
37
Figure 3-9: Current Loop Option Installed on the Motherboard
38
Figure 3-10: Status Output Connector
39
Table 3-6: Status Output Pin Assignments
39
Figure 3-11: Energizing the T200 Control Inputs
40
Table 3-7: Control Input Pin Assignments
40
Figure 3-12: Concentration Alarm Relay
41
Figure 3-13 Rear Panel Connector Pin-Outs for RS-232 Mode
44
Figure 3-14: Default Pin Assignments for CPU COM Port Connector (RS-232)
45
Figure 3-15: Jumper and Cables for Multidrop Mode
47
Figure 3-16: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram
48
Pneumatic Connections
49
Figure 3-17: Gas Line Connections from Calibrator - Basic T200 Configuration
52
Figure 3-18: Gas Line Connections from Bottled Span Gas - Basic T200 Configuration
53
Figure 3-19: Pneumatics, Basic Configuration
55
Figure 3-20: Rear Panel Layout with Z/S Valve Options (OPT 50A)
56
Figure 3-21: Gas Line Connections for T200 with Z/S Valves Option (OPT 50A)
56
Figure 3-22: Pneumatics with Zero/Span Valves OPT 50A
58
Figure 3-23: Rear Panel Layout with Ambient Zero/Pressurized Span Valves OPT 50B
59
Figure 3-24: Gas Line Connection W/Ambient Zero/Pressurized Span Valves (OPT 50B)
60
Figure 3-25: Pneumatics with Ambient Zero/Pressurized Span Valves (OPT 50B)
61
Table 3-9: Valve Operating States OPT 50B Installed
62
Figure 3-26: Rear Panel Layout with Internal Span Source (IZS) OPT 50G
63
Figure 3-27: Pneumatics with the Internal Span Gas Generator (OPT 50G)
64
Figure 3-28: Pneumatics for Sample Conditioner OPT 86A
65
Table 3-10: Internal Span Gas Generator Valve Operating States OPT 50G
65
Startup, Functional Checks, and Initial Calibration
66
Start up
66
Warning Messages
66
Table 3-11: Possible Warning Messages at Start-Up
68
Functional Checks
69
Initial Calibration
70
Interferents
70
Overview of Operating Modes
75
Figure 4-1: Front Panel Display
75
Sample Mode
76
Test Functions
76
Figure 4-2: Viewing T200 Test Functions
77
Table 4-2: Test Functions Defined
77
Warning Messages
79
Calibration Mode
80
Setup Mode
81
Password Security
81
Primary Setup Menu
81
Secondary Setup Menu (SETUP MORE)
82
Setup Mode Menus
83
SETUP  CFG: Configuration Information
83
SETUP ACAL: Automatic Calibration Option
84
SETUP DAS: Internal Data Acquisition System
84
SETUP RNGE: Analog Output Reporting Range Configuration
84
T200 Physical Ranges
84
T200 Analog Output Reporting Ranges
84
Figure 5-1: Analog Output Connector Pin out
85
Setup  Rnge  Mode
86
Table 5-1: IND Mode Analog Output Assignments
88
SETUP  PASS: Password Protection
95
SETUP  CLK: Setting the Internal Time-Of-Day Clock
98
Setting the Time of Day
98
Adjusting the Internal Clock's Speed
99
SETUP  COMM: Communications Ports
100
ID (Machine Identification)
100
Figure 5-2. SETUP - COM Menu
100
INET (Ethernet)
101
COM1[COM2] (Mode, Baude Rate and Test Port)
101
SETUP  VARS: Variables Setup and Definition
101
Figure 5-3. COMM- Machine ID
101
Table 5-3: Variable Names (VARS)
102
SETUP  Diag: Diagnostics Functions
104
Figure 5-4: Accessing the DIAG Submenus
105
Signal I/O
106
Analog Output (DIAG AOUT)
107
Analog I/O Configuration (DIAG AIO)
107
Figure 5-5: Accessing the Analog I/O Configuration Submenus
108
Table 5-6: Analog Output Voltage Range Min/Max
109
Figure 5-6: Setup for Checking / Calibrating DCV Analog Output Signal Levels
113
Table 5-7: Voltage Tolerances for the TEST CHANNEL Calibration
113
Figure 5-7: Setup for Checking / Calibration Current Output Signal Levels Using an Ammeter
115
Figure 5-8: Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels
117
Table 5-8: Current Loop Output Check
117
Test Chan Output (Selecting a Test Channel Function for Output A4)
122
Optic Test
124
Electrical Test
124
Ozone Gen Override
124
Flow Calibration
124
Communications Setup and Operation
125
Date Terminal / Communication Equipment (DTE DCE)
125
Communication Modes, Baud Rate and Port Testing
125
Communication Modes
126
Figure 6-1. COM - Communication Modes Setup
127
Com Port Baud Rate
128
Com Port Testing
128
Figure 6-2. COM - COM Port Baud Rate
128
Figure 6-3. COM - COM1 Test Port
129
128
130
Ethernet
131
Configuring Ethernet Communication Manually (Static IP Address)
131
Figure 6-4. COM - LAN /Internet Manual Configuration
132
Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP)
133
Figure 6-5. COM - LAN / Internet Automatic Configuration (DHCP)
134
Figure 6-6. COM - Change Hostname
135
USB Port for Remote Access
136
Communications Protocols
138
Modbus
138
Hessen
140
Table 6-5: Teledyne Api's Hessen Protocol Response Modes
143
Table 6-6: Default Hessen Status Flag Assignments
147
Data Acquisition System (Das) and Apicom
149
DAS Structure
150
DAS Channels
150
Table 7-2: das Data Channel Properties
151
Figure 7-1: Default das Channels Setup
154
Viewing das Data and Settings
155
Editing das Data Channels
156
Table 7-3: das Data Parameter Functions
159
Remote das Configuration
168
DAS Configuration Via APICOM
168
Figure 7-2: APICOM Remote Control Program Interface
168
Figure 7-3: Sample APICOM User Interface for Configuring the das
169
DAS Configuration Via Terminal Emulation Programs
170
Figure 7-4: das Configuration through a Terminal Emulation Program
170
Remote Operation
171
Computer Mode
171
Remote Control Via APICOM
171
Interactive Mode
172
Remote Control Via a Terminal Emulation Program
172
Table 8-2: Teledyne Api's Serial I/O Command Types
173
Remote Access by Modem
174
Figure 8-1: Remote Access by Modem
175
Password Security for Serial Remote Communications
177
Calibration Procedures
179
Before Calibration
180
Required Equipment, Supplies, and Expendables
180
Calibration Gases
181
Data Recording Devices
183
Manual Calibration Checks and Calibration of the T200 Analyzer in Its Base Configuration
183
Conversion Efficiency (CE)
183
Setup for Basic Calibration Checks and Calibration
184
Figure 9-1: Set up for Manual Calibrations/Checks of T200'S in Base Configuration W/ a Gas Dilution
184
Figure 9-2: Set up for Manual Calibrations/Checks of T200'S in Base Configuration W/ Bottled Gas
184
Performing a Basic Manual Calibration Check
185
Performing a Basic Manual Calibration
186
Manual Calibration with the Internal Span Gas Generator
188
Performing "Precision" Manual Calibration When Internal Span Gas (IZS) Generator Option Is Present
188
Figure 9-3: Pneumatic Connections for T200 Precision Calibration When IZS Generator Present
188
Setup for Calibration with the Internal Span Gas Generator
189
CAL on no
189
Feature
189
Performing a Manual Calibration Check with the Internal Span Gas Generator
191
Performing a Manual Calibration with the Internal Span Gas Generator
192
Manual Calibration and Cal Checks with the Valve Options Installed
195
Setup for Calibration Using Valve Options
195
Manual Calibration Checks with Valve Options Installed
196
Manual Calibration Using Valve Options
197
Automatic Zero/Span Cal/Check (Autocal)
199
Table 9-3: Autocal Attribute Setup Parameters
200
Table 9-4: Example Autocal Sequence
201
SETUP  ACAL: Programming and AUTO CAL Sequence
202
Calibration Quality Analysis
205
Gas Flow Calibration
206
Epa Protocol Calibration
207
Instrument Maintenance
209
Maintenance Schedule
209
Table 11-1: T200 Maintenance Schedule
210
Predictive Diagnostics
211
Maintenance Procedures
212
Replacing the Sample Particulate Filter
212
Figure 11-1 Replacing the Particulate Filter
212
Changing the Odryer Particulate Filter
213
Changing the Ozone Cleanser Chemical
214
Maintaining the External Sample Pump (Pump Pack)
216
Changing the Pump DFU Filter
217
Changing the Internal Span Gas Generator Permeation Tube
218
Changing the External Zero Air Scrubber (OPT 86C)
218
Changing the no Converter
221
Cleaning the Reaction Cell
223
Replacing Critical Flow Orifices
225
Checking for Light Leaks
226
Checking for Pneumatic Leaks
227
Troubleshooting & Service
229
General Troubleshooting
230
Fault Diagnosis with WARNING Messages
230
Table 12-1: Front Panel Warning Messages
232
Fault Diagnosis with Test Functions
234
Diag  Signal I/O: Using the Diagnostic Signal I/Ofunction
235
Figure 12-1: Example of Signal I/O Function
236
Using the Analog Output Test Channel
237
Using the Internal Electronic Status Leds
238
CPU Status Indicator
238
Relay PCA Status Leds
238
Table 12-5: Relay PCA Status LED Failure Indications
239
Gas Flow Problems
240
Zero or Low Flow Problems
240
Calibration Problems
244
Negative Concentrations
244
No Response
245
Unstable Zero and Span
245
Inability to Span - no SPAN Button (CALS)
246
Inability to Zero - no ZERO Button (CALZ)
246
Non-Linear Response
246
Discrepancy between Analog Output and Display
247
Discrepancy between no and NOX Slopes
248
Other Performance Problems
248
Excessive Noise
248
Slow Response
248
Auto Zero Warnings
249
Subsystem Checkout
250
AC Main Power
250
DC Power Supply
251
I 2 C Bus
252
Lcd/Display Module
252
Relay PCA
252
Motherboard
253
Nox
253
Figure 12-5: Typical Set up of Status Output Test
255
Table 12-11: T200 Control Input Pin Assignments and Corresponding Signal I/O Functions
256
Pressure / Flow Sensor Assembly
257
Cpu
258
Communications
258
NO2  no Converter
259
Determining CE by Simplified GPT Calibration
264
Photomultiplier Tube (PMT) Sensor Module
267
PMT Preamplifier Board
269
PMT Temperature Control PCA
270
O 3 Generator
271
Internal Span Gas Generator and Valve Options
272
Temperature Sensor
273
Service Procedures
274
Disk-On-Module Replacement Procedure
274
Sample and Ozone Dryer Replacement
275
Generator Replacement
275
PMT Sensor Hardware Calibration
276
Replacing the PMT, HVPS or TEC
278
Removing / Replacing the Relay PCA from the Instrument
281
Frequently Asked Questions
282
Technical Assistance
284
Principles of Operation
285
Measurement Principle
285
Chemiluminescence Creation in the T200 Reaction Cell
285
Chemiluminescence Detection in the T200 Reaction Cell
287
Nox
287
Auto Zero
289
Measurement Interferences
290
Table 13-1: List of Interferents
292
Pneumatic Operation
293
Sample Gas Flow
293
Flow Rate Control - Critical Flow Orifices
295
Table 13-3: T200 Gas Flow Rates
297
Ozone Gas Generation and Air Flow
298
Figure 13-8: Ozone Generator Principle
299
Figure 13-10: T200 Sample Dryer
300
Pneumatic Sensors
302
Electronic Operation
304
Overview
304
Cpu
306
Figure 13-12: CPU Board
306
Motherboard
307
Relay PCA
312
Figure 13-14: Relay PCA P/N 045230100 with AC Relay Retainer in Place
313
Figure 13-15: Status LED Locations – Relay PCA
314
Figure 13-16: Heater Control Loop Block Diagram
316
Table 13-5: Thermocouple Configuration Jumper (JP5) Pin-Outs
317
Sensor Module
318
Photo Multiplier Tube (PMT)
318
PMT Preamplifier
319
Figure 13-19: PMT Preamp Block Diagram
320
PMT Cooling System
321
Pneumatic Sensor Board
322
Power Supply/Circuit Breaker
323
AC Power Configuration
324
Figure 13-23: Location of AC Power Configuration Jumpers
325
Figure 13-24: Pump AC Power Jumpers (JP7)
326
Figure 13-25: Typical Set up of AC Heater Jumper Set (JP2)
327
Figure 13-26: Typical Jumper Set (JP2) Set up of Heaters
328
Front Panel Touchscreen/Display Interface
329
LVDS Transmitter Board
330
Front Panel Touchscreen/Display Interface PCA
330
Software Operation
330
Adaptive Filter
331
Temperature/Pressure Compensation (TPC)
331
Calibration - Slope and Offset
332
Glossary
333
Index
337
Appendix A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E)
347
Appendix A-2: Setup Variables
353
Appendix A-3: Warnings and Test Measurements
354
Appendix A-4: Signal I/O Definitions
360
Appendix A-5: Trigger Events and das Parameters
366

Teledyne T201 Training Manual (98 pages)

CHEMILUMINESCENT AMMONIA ANALYZER

Brand: Teledyne | Category: Laboratory Equipment | Size: 2 MB

Principle of Operation
5
Measurement Principle
7
Optical Filter
14
User Notes
25
Menu Structure
27
Calibration Procedure
35
Pressure Calibration
44
Flow Calibration
44
Maintenance
45
Instrument Maintenance
47
Maintenance Schedule
47
Troubleshooting & Faults
49
Predictive Diagnostics
51
Non-Linear Response
52
User Notes
71
Specifications
73
Getting Started
85
Front Panel
85
Front Panel Interface PCA
89
Rear Panel
90
Analog Input Calibration
92
AIN Calibration
93
USB Configuration
94
Troubleshooting Faults
96
LCD Display Module
96
Diagrams and Schematics
97

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