Teledyne T201 Manuals

Manuals and User Guides for Teledyne T201. We have 1 Teledyne T201 manual available for free PDF download: Operation Manual

Teledyne T201 Operation Manual (425 pages)

NO/NO2/NOX Analyzer

Brand: Teledyne | Category: Measuring Instruments | Size: 10.57 MB

Safety Messages
5
Warranty
7
Conventions Used in this Manual
9
Revision History
9
Table of Contents
10
Introduction
17
Features
17
Support Documentation
18
Options
18
Specifications, Approvals, & Compliance
21
Specifications
21
EPA Reference Designation
22
Approvals and Certifications
23
Safety
23
Emc
23
Other Type Certifications
24
Getting Started
25
Unpacking the T200 Analyzer
25
Ventilation Clearance
26
Instrument Layout
27
Front Panel
27
Figure 3-1: Front Panel Layout
27
Figure 3-2: Display Screen and Touch Control
28
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts
30
Rear Panel
31
Figure 3-4: Rear Panel Layout - Base Unit
31
Internal Chassis Layout
33
Figure 3-5: Internal Layout - Top View with IZS Option
33
Figure 3-6: Internal Layout - Top View Showing Other Options
34
Connections and Setup
35
Electrical Connections
35
Figure 3-7: Analog in Connector
36
Figure 3-8: Analog Output Connector
37
Table 3-5: Analog Output Pin Assignments
37
Figure 3-9: Current Loop Option Installed on the Motherboard
38
Figure 3-10: Status Output Connector
39
Table 3-6: Status Output Pin Assignments
39
Figure 3-11: Energizing the T200 Control Inputs
40
Table 3-7: Control Input Pin Assignments
40
Figure 3-12: Concentration Alarm Relay
41
Figure 3-13 Rear Panel Connector Pin-Outs for RS-232 Mode
44
Figure 3-14: Default Pin Assignments for CPU COM Port Connector (RS-232)
45
Figure 3-15: Jumper and Cables for Multidrop Mode
47
Figure 3-16: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram
48
Pneumatic Connections
49
Figure 3-17: Gas Line Connections from Calibrator - Basic T200 Configuration
52
Figure 3-18: Gas Line Connections from Bottled Span Gas - Basic T200 Configuration
53
Figure 3-19: Pneumatics, Basic Configuration
55
Figure 3-20: Rear Panel Layout with Z/S Valve Options (OPT 50A)
56
Figure 3-21: Gas Line Connections for T200 with Z/S Valves Option (OPT 50A)
56
Figure 3-22: Pneumatics with Zero/Span Valves OPT 50A
58
Figure 3-23: Rear Panel Layout with Ambient Zero/Pressurized Span Valves OPT 50B
59
Figure 3-24: Gas Line Connection W/Ambient Zero/Pressurized Span Valves (OPT 50B)
60
Figure 3-25: Pneumatics with Ambient Zero/Pressurized Span Valves (OPT 50B)
61
Table 3-9: Valve Operating States OPT 50B Installed
62
Figure 3-26: Rear Panel Layout with Internal Span Source (IZS) OPT 50G
63
Figure 3-27: Pneumatics with the Internal Span Gas Generator (OPT 50G)
64
Figure 3-28: Pneumatics for Sample Conditioner OPT 86A
65
Table 3-10: Internal Span Gas Generator Valve Operating States OPT 50G
65
Startup, Functional Checks, and Initial Calibration
66
Start up
66
Warning Messages
66
Table 3-11: Possible Warning Messages at Start-Up
68
Functional Checks
69
Initial Calibration
70
Interferents
70
Overview of Operating Modes
75
Figure 4-1: Front Panel Display
75
Sample Mode
76
Test Functions
76
Figure 4-2: Viewing T200 Test Functions
77
Table 4-2: Test Functions Defined
77
Warning Messages
79
Calibration Mode
80
Setup Mode
81
Password Security
81
Primary Setup Menu
81
Secondary Setup Menu (SETUP MORE)
82
Setup Mode Menus
83
SETUP  CFG: Configuration Information
83
SETUP ACAL: Automatic Calibration Option
84
SETUP DAS: Internal Data Acquisition System
84
SETUP RNGE: Analog Output Reporting Range Configuration
84
T200 Physical Ranges
84
T200 Analog Output Reporting Ranges
84
Figure 5-1: Analog Output Connector Pin out
85
Setup  Rnge  Mode
86
Table 5-1: IND Mode Analog Output Assignments
88
SETUP  PASS: Password Protection
95
SETUP  CLK: Setting the Internal Time-Of-Day Clock
98
Setting the Time of Day
98
Adjusting the Internal Clock's Speed
99
SETUP  COMM: Communications Ports
100
ID (Machine Identification)
100
Figure 5-2. SETUP - COM Menu
100
INET (Ethernet)
101
COM1[COM2] (Mode, Baude Rate and Test Port)
101
SETUP  VARS: Variables Setup and Definition
101
Figure 5-3. COMM- Machine ID
101
Table 5-3: Variable Names (VARS)
102
SETUP  Diag: Diagnostics Functions
104
Figure 5-4: Accessing the DIAG Submenus
105
Signal I/O
106
Analog Output (DIAG AOUT)
107
Analog I/O Configuration (DIAG AIO)
107
Figure 5-5: Accessing the Analog I/O Configuration Submenus
108
Table 5-6: Analog Output Voltage Range Min/Max
109
Figure 5-6: Setup for Checking / Calibrating DCV Analog Output Signal Levels
113
Table 5-7: Voltage Tolerances for the TEST CHANNEL Calibration
113
Figure 5-7: Setup for Checking / Calibration Current Output Signal Levels Using an Ammeter
115
Figure 5-8: Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels
117
Table 5-8: Current Loop Output Check
117
Test Chan Output (Selecting a Test Channel Function for Output A4)
122
Optic Test
124
Electrical Test
124
Ozone Gen Override
124
Flow Calibration
124
Communications Setup and Operation
125
Date Terminal / Communication Equipment (DTE DCE)
125
Communication Modes, Baud Rate and Port Testing
125
Communication Modes
126
Figure 6-1. COM - Communication Modes Setup
127
Com Port Baud Rate
128
Com Port Testing
128
Figure 6-2. COM - COM Port Baud Rate
128
Figure 6-3. COM - COM1 Test Port
129
128
130
Ethernet
131
Configuring Ethernet Communication Manually (Static IP Address)
131
Figure 6-4. COM - LAN /Internet Manual Configuration
132
Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP)
133
Figure 6-5. COM - LAN / Internet Automatic Configuration (DHCP)
134
Figure 6-6. COM - Change Hostname
135
USB Port for Remote Access
136
Communications Protocols
138
Modbus
138
Hessen
140
Table 6-5: Teledyne Api's Hessen Protocol Response Modes
143
Table 6-6: Default Hessen Status Flag Assignments
147
Data Acquisition System (Das) and Apicom
149
DAS Structure
150
DAS Channels
150
Table 7-2: das Data Channel Properties
151
Figure 7-1: Default das Channels Setup
154
Viewing das Data and Settings
155
Editing das Data Channels
156
Table 7-3: das Data Parameter Functions
159
Remote das Configuration
168
DAS Configuration Via APICOM
168
Figure 7-2: APICOM Remote Control Program Interface
168
Figure 7-3: Sample APICOM User Interface for Configuring the das
169
DAS Configuration Via Terminal Emulation Programs
170
Figure 7-4: das Configuration through a Terminal Emulation Program
170
Remote Operation
171
Computer Mode
171
Remote Control Via APICOM
171
Interactive Mode
172
Remote Control Via a Terminal Emulation Program
172
Table 8-2: Teledyne Api's Serial I/O Command Types
173
Remote Access by Modem
174
Figure 8-1: Remote Access by Modem
175
Password Security for Serial Remote Communications
177
Calibration Procedures
179
Before Calibration
180
Required Equipment, Supplies, and Expendables
180
Calibration Gases
181
Data Recording Devices
183
Manual Calibration Checks and Calibration of the T200 Analyzer in Its Base Configuration
183
Conversion Efficiency (CE)
183
Setup for Basic Calibration Checks and Calibration
184
Figure 9-1: Set up for Manual Calibrations/Checks of T200'S in Base Configuration W/ a Gas Dilution
184
Figure 9-2: Set up for Manual Calibrations/Checks of T200'S in Base Configuration W/ Bottled Gas
184
Performing a Basic Manual Calibration Check
185
Performing a Basic Manual Calibration
186
Manual Calibration with the Internal Span Gas Generator
188
Performing "Precision" Manual Calibration When Internal Span Gas (IZS) Generator Option Is Present
188
Figure 9-3: Pneumatic Connections for T200 Precision Calibration When IZS Generator Present
188
Setup for Calibration with the Internal Span Gas Generator
189
CAL on no
189
Feature
189
Performing a Manual Calibration Check with the Internal Span Gas Generator
191
Performing a Manual Calibration with the Internal Span Gas Generator
192
Manual Calibration and Cal Checks with the Valve Options Installed
195
Setup for Calibration Using Valve Options
195
Manual Calibration Checks with Valve Options Installed
196
Manual Calibration Using Valve Options
197
Automatic Zero/Span Cal/Check (Autocal)
199
Table 9-3: Autocal Attribute Setup Parameters
200
Table 9-4: Example Autocal Sequence
201
SETUP  ACAL: Programming and AUTO CAL Sequence
202
Calibration Quality Analysis
205
Gas Flow Calibration
206
Epa Protocol Calibration
207
Instrument Maintenance
209
Maintenance Schedule
209
Table 11-1: T200 Maintenance Schedule
210
Predictive Diagnostics
211
Maintenance Procedures
212
Replacing the Sample Particulate Filter
212
Figure 11-1 Replacing the Particulate Filter
212
Changing the Odryer Particulate Filter
213
Changing the Ozone Cleanser Chemical
214
Maintaining the External Sample Pump (Pump Pack)
216
Changing the Pump DFU Filter
217
Changing the Internal Span Gas Generator Permeation Tube
218
Changing the External Zero Air Scrubber (OPT 86C)
218
Changing the no Converter
221
Cleaning the Reaction Cell
223
Replacing Critical Flow Orifices
225
Checking for Light Leaks
226
Checking for Pneumatic Leaks
227
Troubleshooting & Service
229
General Troubleshooting
230
Fault Diagnosis with WARNING Messages
230
Table 12-1: Front Panel Warning Messages
232
Fault Diagnosis with Test Functions
234
Diag  Signal I/O: Using the Diagnostic Signal I/Ofunction
235
Figure 12-1: Example of Signal I/O Function
236
Using the Analog Output Test Channel
237
Using the Internal Electronic Status Leds
238
CPU Status Indicator
238
Relay PCA Status Leds
238
Table 12-5: Relay PCA Status LED Failure Indications
239
Gas Flow Problems
240
Zero or Low Flow Problems
240
Calibration Problems
244
Negative Concentrations
244
No Response
245
Unstable Zero and Span
245
Inability to Span - no SPAN Button (CALS)
246
Inability to Zero - no ZERO Button (CALZ)
246
Non-Linear Response
246
Discrepancy between Analog Output and Display
247
Discrepancy between no and NOX Slopes
248
Other Performance Problems
248
Excessive Noise
248
Slow Response
248
Auto Zero Warnings
249
Subsystem Checkout
250
AC Main Power
250
DC Power Supply
251
I 2 C Bus
252
Lcd/Display Module
252
Relay PCA
252
Motherboard
253
Nox
253
Figure 12-5: Typical Set up of Status Output Test
255
Table 12-11: T200 Control Input Pin Assignments and Corresponding Signal I/O Functions
256
Pressure / Flow Sensor Assembly
257
Cpu
258
Communications
258
NO2  no Converter
259
Determining CE by Simplified GPT Calibration
264
Photomultiplier Tube (PMT) Sensor Module
267
PMT Preamplifier Board
269
PMT Temperature Control PCA
270
O 3 Generator
271
Internal Span Gas Generator and Valve Options
272
Temperature Sensor
273
Service Procedures
274
Disk-On-Module Replacement Procedure
274
Sample and Ozone Dryer Replacement
275
Generator Replacement
275
PMT Sensor Hardware Calibration
276
Replacing the PMT, HVPS or TEC
278
Removing / Replacing the Relay PCA from the Instrument
281
Frequently Asked Questions
282
Technical Assistance
284
Principles of Operation
285
Measurement Principle
285
Chemiluminescence Creation in the T200 Reaction Cell
285
Chemiluminescence Detection in the T200 Reaction Cell
287
Nox
287
Auto Zero
289
Measurement Interferences
290
Table 13-1: List of Interferents
292
Pneumatic Operation
293
Sample Gas Flow
293
Flow Rate Control - Critical Flow Orifices
295
Table 13-3: T200 Gas Flow Rates
297
Ozone Gas Generation and Air Flow
298
Figure 13-8: Ozone Generator Principle
299
Figure 13-10: T200 Sample Dryer
300
Pneumatic Sensors
302
Electronic Operation
304
Overview
304
Cpu
306
Figure 13-12: CPU Board
306
Motherboard
307
Relay PCA
312
Figure 13-14: Relay PCA P/N 045230100 with AC Relay Retainer in Place
313
Figure 13-15: Status LED Locations – Relay PCA
314
Figure 13-16: Heater Control Loop Block Diagram
316
Table 13-5: Thermocouple Configuration Jumper (JP5) Pin-Outs
317
Sensor Module
318
Photo Multiplier Tube (PMT)
318
PMT Preamplifier
319
Figure 13-19: PMT Preamp Block Diagram
320
PMT Cooling System
321
Pneumatic Sensor Board
322
Power Supply/Circuit Breaker
323
AC Power Configuration
324
Figure 13-23: Location of AC Power Configuration Jumpers
325
Figure 13-24: Pump AC Power Jumpers (JP7)
326
Figure 13-25: Typical Set up of AC Heater Jumper Set (JP2)
327
Figure 13-26: Typical Jumper Set (JP2) Set up of Heaters
328
Front Panel Touchscreen/Display Interface
329
LVDS Transmitter Board
330
Front Panel Touchscreen/Display Interface PCA
330
Software Operation
330
Adaptive Filter
331
Temperature/Pressure Compensation (TPC)
331
Calibration - Slope and Offset
332
Glossary
333
Index
337
Appendix A-1: Software Menu Trees, Version 1.1.0 (T200, T204)/Kb7 (200E)
347
Appendix A-2: Setup Variables
353
Appendix A-3: Warnings and Test Measurements
354
Appendix A-4: Signal I/O Definitions
360
Appendix A-5: Trigger Events and das Parameters
366
Appendix A-6: Terminal Command Designators
370
Appendix A-7: Modbus Register Map
372

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