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Manuals
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Club Car Manuals
Golf Cars
XRT 950 2009
Maintenance and service manual
Club Car XRT 950 2009 Maintenance And Service Manual
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Also See for XRT 950 2009
:
Maintenance and service manual
(256 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1 - Safety
Safety Details
Personal Safety
Machine Safety
Information
General Warning
Disabling the Vehicle
Disconnecting the Battery - Gasoline Vehicles
Connecting the Battery - Gasoline Vehicles
Section 2 - Vehicle Specifications
Section 3 - General Information
Model Identification
Serial Number
Storage
Preparing the Vehicle for Extended Storage
Returning the Stored Vehicle to Service
Lifting the Vehicle
Lifting Only the Front
Lifting Only the Rear
Lifting the Entire Vehicle
Using a Booster Battery (Jump Starting)
Section 4 - Body and Trim
Cleaning the Vehicle
Front Body Repair
Stress Lines or Streaks
Minor Impact Damage/Deformations
Minor Scratches and Surface Blemishes
Small Scratches that Cannot be Buffed out
Touch-Up Paint Color Chart
Gouges, Punctures, Tears, Large Scratches, and Abrasions
Front Body
Front Fascia Removal
Front Fascia Installation
Front Cowl Removal
Front Cowl Installation
Instrument Panel Removal
Instrument Panel Installation
Front Fender Removal
Front Fender Installation
Under Pedal Closeout Panel Removal
Under Pedal Closeout Panel Installation
Under Seat Closeout Panels
Under Seat Closeout Panel Removal
Under Seat Closeout Panel Installation
ROPS (Roll over Protective Structure)
ROPS Removal
ROPS Installation
Side Panel
Side Panel Removal
Side Panel Installation
Under Seat Center Panel
Under Seat Center Panel Removal
Under Seat Center Panel Installation
Rear Fender
Rear Fender Removal
Rear Fender Installation
Cargo Bed
Cargo Bed Removal
Cargo Bed Installation
Section 5 - Accelerator and Brake Pedal Group
Accelerator Pedal Removal
Accelerator Pedal Installation
Accelerator Cable Removal
Accelerator Cable Installation
Accelerator Cable Adjustment
Brake Pedal Removal
Brake Pedal Installation
Brake Pedal Adjustment
Section 6 - Brakes
General Information
Troubleshooting
Brake System Troubleshooting
Brake System Inspection
Hydraulic and Mechanical Components
Brake Fluid Reservoir
Brake Hose Replacement
Brake Pads and Caliper
Brake Discs
Master Cylinder Replacement
Bleeding the Hydraulic Brake System
Vacuum Bleeding of Brakes on a DOT 5 Fluid Filled System
Manual Bleeding of Brakes on a DOT 5 Fluid Filled System
Refilling the Hydraulic System
Park Brake System
Park Brake Cable Removal
Park Brake Cable Installation
Park Brake Handle Removal
Park Brake Handle Installation
Park Brake Adjustment
Section 7 - Steering and Front Suspension
Steering Wheel
Steering Wheel Removal
Steering Wheel Installation
Steering Column
Steering Column Removal
Steering Column Installation
Rack and Pinion
Rack and Pinion Removal
Rack and Pinion Installation
Front Suspension
Wheel Alignment
Strut Removal and Inspection
Strut Installation
Steering Knuckle Removal
Steering Knuckle Installation
A-Arm Removal
A-Arm Installation
Ball Joint Removal
Ball Joint Installation
Front Wheel Bearings and Hubs
Front Wheel Free Play Inspection
Front Wheel Bearings and Hub Removal
Front Wheel Bearings and Hub Installation
Section 8 - Wheels and Tires
General Information
Wheels
Wheel Removal
Wheel Installation
Tires
Tire Repair
Tire Removal
Tire Installation
Section 9 - Rear Suspension
Rear Shock Removal
Rear Shock Installation
Lateral Link Removal
Lateral Link Installation
Trailing Arm Removal
Trailing Arm Installation
Rear Wheel Bearings and Hubs
Rear Wheel Free Play Inspection
Rear Wheel Bearings and Hub Removal
Rear Wheel Bearings and Hub Installation
Wheel Alignment
Section 10 - Periodic Maintenance
General Information
Pre-Operation and Daily Safety Checklist
Performance Inspection
Periodic Service Schedule
Periodic Lubrication Schedule
Brake Fluid Reservoir
Engine Oil
Engine Oil Level Check
Engine Oil and Filter Change
Oil Viscosity
Spark Plugs
Spark Plug Cleaning and Inspection
Spark Plug Gap Inspection
Gearcase Lubrication
Lubrication Level Check - Front Differential and Rear Transaxle
Lubrication Change - Front Differential and Rear Transaxle
Air Intake System
Air Filter Replacement
Fueling Instructions
Battery
Section 11 - Troubleshooting and Electrical System
General Information
Electrical System
Wiring Diagram
Troubleshooting Guide
Test Procedures
Section 12 - Electrical Components
Starter and Starter Solenoid
Neutral Switch
Neutral Switch Removal
Neutral Switch Installation
Carburetor Solenoid
Carburetor Solenoid Removal
Carburetor Solenoid Installation
Voltage Regulator
Voltage Regulator Removal
Voltage Regulator Installation
Warning Lights
Warning Light Removal
Warning Light Installation
Fuel Gauge/Hour Meter
Fuel Gauge/Hour Meter Removal
Fuel Gauge/Hour Meter Installation
Key Switch
Key Switch Removal
Key Switch Installation
Light Switch
Light Switch Removal
Light Switch Installation
Fuse
Fuse Removal
Fuse Installation
Fuel Level Sending Unit
Fuel Level Sending Unit Removal
Fuel Level Sending Unit Installation
Ignition Coil and Charge Coil
Ignition Coil And/Or Charge Coil Removal
Oil Pressure Sensor
Headlights
Headlight Bulb Removal
Headlight Bulb Installation
Wire Harness Diodes
Diode Removal
Diode Installation
Battery
General Information
Section 13 - Engine
Engine Removal
Engine Installation
Engine RPM Adjustment
Vehicle Creep
Idle Speed Adjustment
High Speed Adjustment
Governor Lever Reset Adjustment
Section 14 - Fuel System
Fuel Lines
Fuel Filter
Fuel Pump
Carburetor
Carburetor Jetting
Fuel Level Sending Unit
Fuel Level Sending Unit Removal
Fuel Level Sending Unit Installation
Fuel Tank
Fuel Tank Removal
Fuel Tank Storage or Disposal
Fuel Tank Installation
Carbon Canister (if Equipped)
Carbon Canister Removal
Carbon Canister Installation
Section 15 - Exhaust System
Muffler Removal
Muffler Installation
Exhaust Pipe Removal
Exhaust Pipe Installation
Section 16 - Front Differential
Front Differential Removal
Front Differential Installation
Front Halfshaft Removal
Front Halfshaft Installation
Section 17 - Transaxle
General Information
Ratios
Transaxle Removal
Transaxle Installation
Rear Halfshaft Removal
Rear Halfshaft Installation
Shifter Cable Adjustment
Four-Wheel Drive Cable Adjustment
Differential Lock Cable Adjustment
Section 18 - Clutches
Clutch Troubleshooting
Outer Clutch Cover
Outer Clutch Cover Removal
Outer Clutch Cover Installation
Drive Belt
Drive Belt Removal
Drive Belt Installation
Drive Clutch
Drive Clutch Removal
Drive Clutch Cleaning and Inspection
Drive Clutch Disassembly
Drive Clutch Component Inspection
Drive Clutch Assembly
Drive Clutch Installation
Driven Clutch
Driven Clutch Removal
Driven Clutch Disassembly
Driven Clutch Assembly
Driven Clutch Installation
Inner Clutch Cover
Inner Clutch Cover Removal
Inner Clutch Cover Installation
SECTION I - INDEX
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2009-2010 XRT 950 Maintenance
and Service Manual
XRT 950 4x2, XRT 950 4x4, XRT 950 EX 4x4
Manual Number 103472727
Edition Code 1208G0610F
Table of
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Table of Contents
Troubleshooting
SECTION 6 - BRAKES
59
SECTION 11 - TROUBLESHOOTING AND ELECTRICAL SYSTEM
129
Troubleshooting Guide
134
SECTION 18 - CLUTCHES
223
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Xrt 950 2010
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