Club Car V-GLIDE Manuals

Manuals and User Guides for Club Car V-GLIDE. We have 1 Club Car V-GLIDE manual available for free PDF download: Maintenance Service Supplement

Club Car V-GLIDE Maintenance Service Supplement

Club Car V-GLIDE Maintenance Service Supplement (112 pages)

36-VOLT ELECTRIC VEHICLES

Brand: Club Car | Category: Golf Cars | Size: 3.89 MB

Table of Contents

Table of Contents
5
Section 10 - Periodic Maintenance

9
- General Warning
  9
- General Information
  10
- Periodic Service Schedule
  10
- Periodic Lubrication Schedule
  12
Section 11 - Electrical System and Testing

13
- General Information
  13
- Electrical Circuits
  13
  - Control Circuit
    13
  - Power Circuit
    14
  - Charge Circuit
    14
- Wiring Diagram
  16
- Troubleshooting Guide
  17
- Test Procedures
  19
  - Index of Test Procedures
    19
Section 12 - Electrical Components

31
- Key Switch
  31
- Forward/Reverse Anti-Arcing Limit Switch
  33
- Accelerator Pedal Limit Switch
  33
- Reverse Buzzer
  34
- Solenoid
  35
- Resistors
  36
- Wiper Switch
  38
- Forward/Reverse Switch
  44
- Charger Receptacle
  45
  - Receptacle Fuse Link
    47
Section 13 - Batteries

49
- General Information
  49
- Common Misconceptions about Batteries
  51
- Battery Replacement
  51
- Battery Care
  52
  - Preventive Maintenance
    52
  - Self-Discharge
    53
  - Electrolyte Level
    53
  - Vibration Damage
    54
- Battery Charging
  54
  - Charger Does Not Shut off Automatically
    55
  - Deep-Discharge
    55
  - Early Excessive Discharging
    55
  - Incoming AC Service
    55
  - Fleet Rotation
    55
  - Numbering Vehicles and Chargers
    55
- Battery Troubleshooting Chart
  56
- Battery Testing
  57
  - Battery Charger Test
    57
  - On-Charge Voltage Test
    57
  - Hydrometer Test
    57
  - Discharge Test
    59
  - Battery Troubleshooting Examples
    61
- Battery Storage
  62
- Charging a Battery Pack that Has Low Voltage
  62
Section 14 - Battery Charger

63
- Refer to the Appropriate Battery Charger Maintenance and Service Manual
  63
Section 15 - Motor

65
- General Information
  65
- External Motor Testing
  65
- Motor
  67
- Motor Component Testing and Inspection
  69
  - Armature
    69
  - Field Windings Inspection
    70
  - Motor Components
    71
  - Bearing Inspection
    71
  - Bearing Removal
    73
  - Bearing Installation
    73
- Reconditioning the Motor
  73
- Motor Assembly
  74
- Motor Installation
  75
Section 16A - Transaxle (Type G)

79
- Transaxle Identification
  79
- Lubrication
  79
- Axle Bearing and Shaft
  79
  - Axle Shaft
    79
  - Axle Bearing
    82
- Transaxle
  82
  - Transaxle Removal
    83
- Transaxle Disassembly, Inspection, and Assembly
  85
  - Transaxle Disassembly and Inspection
    85
  - Transaxle Assembly
    87
- Transaxle Installation
  88
Section 16B - Transaxle (Type K)

91
- Transaxle Identification
  91
- Lubrication
  91
- Axle Bearing and Shaft
  91
  - Axle Shaft
    91
  - Axle Bearing
    94
- Transaxle
  95
  - Transaxle Removal
    95
- Transaxle Disassembly, Inspection, and Assembly
  98
  - Transaxle Disassembly and Inspection
    98
  - Transaxle Assembly
    100
  - Shimming the Transaxle
    102
- Transaxle Installation
  103

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