Solid State Speed Controller; Charger Receptacle Assembly - Club Car 1998 Maintenance And Service Manual Supplement

ELECTRICAL COMPONENTS

SOLID STATE SPEED CONTROLLER

Read DANGER and WARNING on page 12-1.
Testing the Solid State Speed Controller
See Test Procedure 5, Section 11, Page 11-16.
Speed Controller Removal
1. Place Tow/Run switch in the TOW position and disconnect the batteries. See Figure 12-1, Page 12-2.
2. Remove the rear body access door.
3. Disconnect all wires from the speed controller (6) (Figure 12-7, Page 12-8).
4. Remove the three self tapping screws (17) that hold the controller (6) to the component mounting plate and
remove the controller from the vehicle (Figure 12-7, Page 12-8).
Speed Controller Installation
1. Install the three self tapping screws (17) that hold the controller (6) to the component mounting plate and
tighten to 60 in.lb (6.7 N-m) (Figure 12-7, Page 12-8).
2. Install wires (12, 13, 14, 15, 16 and 18) as illustrated in Figure 12-7, Page 12-8. Tighten nuts (1) to 9 ft.lb (12.2
N-m). Tighten nut (10) to 32 in.lb (3.6 N-m). See Section 11, Figure 11-1, Page 11-2 for wire destinations.
3. Install rear body access door.
4. Reconnect battery cables (positive cable first) and tighten to 110 in.lb (12.4 N-m) (Figure 12-1, Page 12-2).
Place Tow/Run switch in RUN.

CHARGER RECEPTACLE ASSEMBLY

Read DANGER and WARNING on page 12-1.
Testing the Charger Receptacle
See Test Procedure 13, Section 11, Page 11-19.
NOTE NOTE
• DISASSEMBLY OF THE CHARGER RECEPTACLE, FOR THE PURPOSE OF REMOVAL OR INSTALLATION, IS NOT
RECOMMENDED.
Charger Receptacle Removal
1. Place Tow/Run switch in the TOW position and disconnect the batteries. See Figure 12-1, Page 12-2.
2. Remove the 10 gauge red wire (4) from the positive post of battery No. 1 (Figure 12-8, Page 12-10).
3. Remove black 10 gauge OBC wire (5) from charger receptacle assembly (Figure 12-8, Page 12-10).
4. Disconnect the gray wire (9) from the receptacle at the yellow fuse holder (Figure 12-8, Page 12-10).
5. Remove the four screws (1) that secure the charger receptacle bezel (8) to the receptacle backing plate and to
the vehicle body (Figure 12-8, Page 12-10).
6. Move the receptacle assembly toward the front of the vehicle and tilt receptacle upwards in order for the
receptacle to pass through the hole in the vehicle body.
Charger Receptacle Installation
1. Insert the 10 gauge red wire (4) and the 18 gauge gray wire (3) through the hole in the vehicle body and the
receptacle backing plate (Figure 12-8, Page 12-10).
2. Insert receptacle into vehicle body.
1998/1999 PowerDrive Plus Vehicle Maintenance and Service Supplement Page 12-9
Solid State Speed Controller
12