Periodic Service Schedule - Club Car 1999 Owner's Manual

PERIODIC SERVICE SCHEDULE

Read DANGER and WARNING on page 3.
• ALL SERVICE, REPAIRS, AND ADJUSTMENTS MUST BE MADE PER INSTRUCTIONS IN THE
TRANSPORTATION MAINTENANCE AND SERVICE MANUAL
• IF THE VEHICLE IS CONSTANTLY SUBJECTED TO HEAVY USE OR SEVERE OPERATING
CONDITIONS, THE PREVENTIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED
MORE OFTEN THAN RECOMMENDED IN THE SERVICE AND LUBRICATION SCHEDULES.
• BOTH THE PERIODIC SERVICE SCHEDULE AND PERIODIC LUBRICATION SCHEDULE MUST
BE FOLLOWED TO KEEP VEHICLE IN OPTIMUM OPERATING CONDITION.
PERIODIC SERVICE SCHEDULE
Monthly Service by Owner
or Trained Mechanic
Semiannual Service by
Trained Mechanic Only
(Every 50 hours of
operation)
Annual Service by
Trained Mechanic Only
(Every 100 hours of
operation)
Two-year Service by
Trained Mechanic Only
(Every 200 hours of
operation)
• IF PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE, DO NOT OPERATE
THE VEHICLE UNTIL REPAIRS ARE MADE. FAILURE TO MAKE NECESSARY REPAIRS COULD
RESULT IN FIRE, PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.
22 1999 Transportation Gasoline Vehicle Owner's Manual
Engine
Tires
General Vehicle
Battery
Front Wheel Alignment and Camber
Electrical wiring and connections
Brake System
Engine
Engine Air Intake System
General Vehicle
Fuel Filters
Periodic Service Schedule
Check engine oil level; Change as required. See Lubrication
Schedule, page 23. Dispose of used oil properly.
Check air pressure and adjust as necessary. See
Capacities Chart on page 24.
Wash engine compartment and underside of vehicle.
Check engine cooling air intake; clean as necessary.
Dispose of waste water properly.
Clean terminals and wash dirt from casing; Check
electrolyte level. See page 25.
Check and adjust as required. See Maintenance &
Service Manual, Section 7.
Check for tightness and damage.
Check brake shoes; replace if necessary.
Lubricate brake slides per Lubrication Schedule.
Check brake cables for damage; replace as required.
Check for leaks around gaskets, fill plugs, etc.
Inspect, clean and regap spark plug; replace if necessary.
Check air filter element; clean or replace if necessary.
Dispose of used filter element properly.
Check clamps for tightness; check hose for cracks.
Check for loose hardware and tighten as required.
Replace. Dispose of used filters properly