GENERAL INFORMATION
Unit· mm (in)
CLUTCH SYSTEM
r-
ITEM
STANDARD
SERVICE LIMIT
Clutch lever free play
10 - 20 (3/8 - 3/4)
- -
Clutch spring free length
45.5 (1.79)
43.9 (1.73)
Clutch disc thickness
A
2.62 - 2.78 (0.103 - 0.107)
2.3 (0.09)
B
2.92 - 3.08 (0.115 - 0.121)
2.6 (0.10)
Clutch plate warpage
- -
0.30 (0.012)
Clutch outer guide
1.0.
21.991 - 22.016 (0.8658 - 0.8668)
22.03 (0.867)
0.0.
29.994 - 30.007 (1.1809 - 1.1814)
29.98 (1.180)
Oil pump drive sprocket 1.0.
30.025-30.145 (1.1821-1.1868)
30.15 (1.187)
Mainshaft 0.0. at clutch outer guide
21.967 - 21.980 (0.8648 - 0.8654)
21.95 (0.864)
Unit· mm (in)
ALTERNATOR/STARTER CLUTCH
r-
ITEM
STANDARD
SERVICE LIMIT
Starter driven gear
11.0.
40.000 - 40.021 (1.5748 - 1.5756)
40.10 (1.579)
I
0.0.
57.749 - 57.768 (2.2736 - 2.2743)
57.73 (2.273)
Starter clutch outer 1.0.
74.414 - 74.440 (2.9297 - 2.9307)
74.46 (2.931)
Unit: mm (in)
CYLINDER HEAD/VALVES
.-
ITEM
STANDARD
SERVICE LIMIT
Cylinder compression
1,275±98 kPa (13.0± 1.0 kgf/cm
2
,
- -
185 ± 14 psi) at 400 rpm
Cylinder head warpage
- -
0.10 (0.004)
Valve,
Valve clearance
IN
0.13 - 0.17 (0.005 - 0.007)
- -
valve guide
EX
0.18 - 0.22 (0.007 - 0.009)
- -
Valve stem 0.0.
IN
5.475 - 5.490 (0.2156 - 0.2161)
5.45 (0.215)
EX
6.555 - 6.570 (0.2580 - 0.2587)
6.55 (0.258)
Valve guide 1.0.
IN
5.500 - 5.512 (0.2165 - 0.2170)
5.56 (0.219)
EX
6.600 - 6.615 (0.2598 - 0.2604)
6.65 (0.262)
Stem-to-guide clearance
IN
0.010 - 0.037 (0.0004 - 0.0015)
0.10 (0.004)
EX
0.030 - 0.060 (0.0012 - 0.0024)
0.11 (0.004)
Valve guide projection above
IN
19.5 (0.77)
- -
cylinder head
EX
18.0 (0.71)
- -
Valve seat width
IN/EX
0.90 - 1.10 (0.035 - 0.043)
1.5 (0.06)
Valve spring free length
IN
42.14 (1.659)
40.58 (1.598)
EX
42.83 (1.686)
41.25 (1.624)
Camshaft
Cam lobe height
IN
38.381 (1.5111)
38.10 (1.500)
EX
38.407 (1.5121)
38.20 (1.504)
Journal 0.0.
21.959 - 21.980 (0.8645 - 0.8654)
21.90 (0.862)
Runout
0.030 (0.012)
0.05 (0.002)
Oil clearance
0.050 - 0.111 (0.0020 - 0.0044)
0.13 (0.005)
Identification marks
uF u :
Front, URU: Rear
- -
Rocker arm 1.0.
IN/EX
12.000-12.018 (0.4724-0.4731)
12.05 (0.474)
Rocker arm shaft 0.0.
IN/EX
11.966-11.984 (0.4711-0.4718)
11.83 (0.466)
Rocker arm-to-rocker arm shaft clearance
0.016 - 0.052 (0.0006 - 0.0020)
0.07 (0.003)
1-7