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GENERAL INFORMATION
Unit: mm (in)
CYLINDER/PISTON
r-
ITEM
STANDARD
SERVICE LIMIT
Cylinder
1.0.
79.000 - 79.015 (3.1102 - 3.1108)
79.10 (3.114)
Out of round
- -
0.06 (0.002)
Taper
- -
0.06 (0.002)
Warpage
- -
0.10 (0.004)
Piston, piston
Piston mark direction
"IN" mark facing toward the intake side
- -
rings
Piston
0.0.
78.97 - 78.99 (3.109 - 3.110)
78.90 (3.106)
Piston
0.0.
measurement point
7 - 17 mm (0.3 - 0.7 in) from bottom of skirt
- -
Piston pin bore
1.0.
18.002 - 18.008 (0.7087 - 0.7090)
18.05 (0.711)
Piston pin
0.0.
17.994 - 18.000 (0.7084 - 0.7087)
17.98 (0.708)
Piston-to-piston pin clearance
0.002 - 0.014 (0.0001 - 0.0006)
0.04 (0.002)
Piston ring-to-ring
Top
0.025 - 0.055 (0.0010 - 0.0022)
0.08 (0.003)
groove clearance
Second
0.015 - 0.045 (0.0006 - 0.0018)
0.07 (0.003)
Piston ring end gap
Top
'98 - 2000
0.20 - 0.35 (0.008 - 0.014)
0.5 (0.02)
After 2000
0.15 - 0.25 (0.006 - 0.010)
0.4 (0.02)
Second
'98 - 2000
0.35 - 0.50 (0.014 - 0.020)
0.7 (0.03)
After 2000
0.25 - 0.40 (0.010 - 0.016)
0.6 (0.02)
Oil (side rail)
0.20 - 0.80 (0.008 - 0.031)
1.0 (0.04)
Piston ring mark
Top
"R" mark
- -
Second
"RN" mark
- -
Cylinder-to-piston clearance
0.010 - 0.045 (0.0004 - 0.0018)
0.10 (0.004)
Connecting rod small end
1.0.
18.016 - 18.034 (0.7093 - 0.7100)
18.07 (0.711)
Connecting rod-to-piston pin clearance
0.016 - 0.040 (0.0006 - 0.0016)
0.06 (0.002)
1-8

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