Honda 1998 VT750C Service Manual page 252

INSPECTION
GEAR
Check the gear dogs, dog holders and teeth for dam-
age or excessive wear.
Measure the I.D. of each gear.
SERVICE LIMITS:
M3, M5: 28.04 mm (1.104 in)
C1, C2, C4: 31.05 mm (1.222 in)
CRANKSHAFT/TRANSMISSION
BUSHING
Check the bushings for damage or excessive wear.
Measure the a.D. of each bushings.
SERVICE LIMITS:
M2, M5: 27.94 mm (1.100 in)
C1, C2, C4: 30.93 mm (1.218 in)
Measure the I.D. of each bushings.
SERVICE LIMITS:
M3: 25.04 mm (0.986 in)
C2: 28.04 mm (1.104 in)
MAINSHAFT/COUNTERSHAFT
Check the spline grooves and sliding surfaces for
damage or abnormal wear.
Measure the a.D. of the mainshaft and countershaft
at the gear and bushing sliding areas.
SERVICE LIMITS:
Mainshaft:
M3 gear bushing: 24.95 mm (0.982 in)
Case journal A: 19.96 mm (0.786 in)
Case journal B: 21.94 mm (0.864 in)
Cou ntershaft:
C2 gear bushing: 27.95 mm (1.100 in)
Case journal A: 27.95 mm (1.100 in)
Case journal B: 19.96 mm (0.786 in)
Calculate the clearance by subtracting mainshaft and
countershaft a.D. front gear bushing J.D..
SERVICE LIMITS:
M3, C2: 0.08 mm (0.003 in)
Calculate the clearance by subtracting gear bushing
a.D. from gear I.D..
SERVICE LIMITS:
M3, M5: 0.10 mm (0.004 in)
C1, C2, C4: 0.11 mm (0.004 in)
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