Diagnosis - SSANGYONG 1999 Musso Service Manual

WILL NOT SHIFT(CONTROL LEVER MOVES)
Control lever assembly broken or damaged.
Damaged offset lever, shift fork, selector place or
selector arm.
HARD SHIFT OR CONTROL LEVER WILL NOT MOVE INTO GEAR
Clutch not releasing.
Improper or low transmission oil.
Shift or shift rail binding.
Binding of sliding synchronizers or gears.
If reverse only, faulty backup switch.
Worn or damaged flywheel pilot bushing.
Engine idle speed too high.
Damaged or faulty clutch.
Pilot bearing between input shaft and output shaft binding.
Damaged synchronizer.
Bell housing misaligned.
Damaged gear(s).
Worn or damaged flywheel pilot bushing.

DIAGNOSIS

Check
Check
GEARS CRASH WHEN SHIFTING
Check
MANUAL TRANSMISSION 5B-5
Action
Replace control lever and housing assembly.
Remove extension, adapter or case cover.
Check or replace damaged parts.
Action
Adjust or replace clutch.
Add or replace with specified oil.
Remove extension, adapter or case cover.
Check or replace damaged parts.
Remove extension, adapter or case cover.
Check synchronizers and gears and replace
damaged parts.
Check or replace backup switch.
Replace pilot bushing.
Action
Adjust idle speed to specified speed.
Adjust or replace clutch.
Replace or check roller bearings.
Check or replace synchronizer parts.
Align bell housing and bore.
Check or replace gear(s).
Replace pilot bushing.