Hummer H1 Service Manual page 624

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3. Secure brush assembly power stud to motor housing with
insulator, washer, lockwasher, and nut.
4. Coat armature shaft with lubricant and install in brush
assembly.
5. Coat head of electric thermal switch with lubricant and
connect to two electric
(Figure 9-206).
6. Position spacer in drum support, and install rear cover on
motor housing.
7. Install motor on drum support ensuring to engage motor
shaft into brake drum.
8. Secure motor to motor end drum support with two bolt
assemblies. Tighten hex-head bolt to 60-70 lb-in. (7-8
N•m) (Figure 9-208).
MOTOR
Figure 9-208: Control Unit and Motor
9. Install clamps on motor.
10. Install control on motor.
11. Connect three control leads to terminals and secure with
nuts (Figure 9-204).
12. Secure control to motor with clamps.
13. Install winch assembly and winch cable.
05745159
thermal switch leads
CLAMP
CONTROL
00-S13-008
MOTOR END
DRUM SUPPORT
Axles, Suspension, and Frame
Winch Roller Fairlead (Option)
Replacement
The winch roller fairlead provides greater functional versatil-
ity. The winch cable can be routed at much sharper angles
since the fairlead rollers will keep it from binding on the
bumper edges.
Removal
WARNING: To avoid injury or damage, support winch
during removal.
1. Remove circlips on one vertical and one horizontal roller.
2. Remove one vertical and one horizontal roller.
3. Remove washers, bolts, and the roller fairlead from the
front bumper (Figure 9-209).
FAIRLEAD
WASHER
Figure 9-209: Winch Fairlead
Installation
1. Place the winch cable and hook assembly through the
roller fairlead and install the fairlead on the front bumper
with washers and bolts. Tighten bolts to 60 lb-ft (81 N•m)
(Figure 9-209).
2. Install the horizontal and vertical rollers and circlips.
9-87
FRONT
BUMPER