Hummer H1 Service Manual page 618

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Winch Assembly Repair
Disassembly
1. Remove winch and winch cable.
NOTE: Tag leads for assembly.
2. Remove three nuts and control leads from motor
(Figure 9-188).
CONTROL
LEAD
MOTOR
Figure 9-188:
3. Loosen clamps and remove control from motor
(Figure 9-189).
CONTROL
MOTOR
Figure 9-189:
05745159
DRUM SUPPORT
NUT
00-S13-005
Control Leads
CLAMP
00-S13-006
Control Unit
Axles, Suspension, and Frame
4. Remove clamps from motor.
5. Mark motor end drum support, gear train assembly, and
gear end drum support for assembly (Figure 9-190).
MOTOR
(SHOWN WITHOUT CONTROL)
DRUM SUPPORT
MOTOR END
TIE ROD
DRUM SUPPORT
GEAR END
Figure 9-190:
Gear Train Assembly
6. Remove six bolts, three tie rods and gear end drum support
from winch.
7. Remove motor, and motor end drum support from drum
assembly.
8. Remove motor brake driver and spacer from motor shaft.
9. Remove drum assembly from gear train assembly
(Figure 9-190).
10. Remove two nylon
(Figure 9-191).
SET SCREW
BRAKE RETENTION
NOT REMOVABLE
NYLON THRUST
WASHER
DRUM
Figure 9-191: Thrust Washers and Brake
9-81
SPACER (2)
BRAKE
DRIVER
BRAKE
ASSEMBLY
DRUM
GEAR TRAIN
ASSEMBLY
Drum Support and
thrust washers from
BRAKE
DRIVER
BRAKE
ASSEMBLY
SPACER
NYLON THRUST
WASHER
drum