Hummer H1 Service Manual page 609

9-72 Axles, Suspension, and Frame
Winch Assembly Repair
Disassembly
1. Remove winch and winch cable.
NOTE: Tag leads for assembly.
NOTE: It may be necessary to remove plastic coating from
winch in order to perform steps 2 through 5.
2. Remove three nuts and control leads from motor
(Figure 9-162).
LEAD
CONTROL
Figure 9-162:
3. Loosen clamp and
(Figure 9-163).
CONTROL
Figure 9-163:
DRUM SUPPORT
NUT
CLAMP
MOTOR
Control Leads
remove control from
CLAMP
MOTOR
Control Unit
_________________________________________
4. Remove clamps from motor.
5. Mark motor end drum support, gear train assembly, and
gear end drum support for assembly (Figure 9-164).
(SHOWN WITHOUT CONTROL)
DRUM SUPPORT
MOTOR END
TIE ROD
DRUM SUPPORT
MOTOR END
Figure 9-164:
6. Remove six bolts, three tie rods, motor end and gear end
drum supports from winch.
7. Remove motor, and motor end drum support from drum
motor
assembly.
8. Remove motor brake driver and spacer from motor shaft.
9. Remove drum assembly from gear train assembly
(Figure 9-164).
10. Remove
(Figure 9-165).
SET SCREW
BRAKE RETENTION
NOT REMOVABLE
NYLON THRUST
WASHER
Figure 9-165: Thrust Washers and Brake
MOTOR
SPACER (2)
GEAR TRAIN
ASSEMBLY
Drum Support and
Gear Train Assembly
two nylon thrust washers
BRAKE
ASSEMBLY
NYLON THRUST
WASHER
DRUM
®
BRAKE
DRIVER
BRAKE
ASSEMBLY
DRUM
from drum
TOLERANCE
RING
BEARING