Off Road Light Package - Hummer H1 Service Manual

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OFF ROAD LIGHT PACKAGE

KC HiLites High Intensity Discharge Lighting
System
Removal
1. Disconnect battery ground cables.
2. Remove switch from dash, disconnect spare power and
ground wires under dash and pull wires through cowl.
3. Remove relay from mount point on hood lock bracket and
wire connections on power and ground studs.
4. Loosen battery hold down bracket and slide ballast
mounting brackets out.
5. Disconnect the wire connections upstream of each light
and remove the ballasts and related wiring.
6. Remove lights from bumper mount brackets.
Installation
1. Begin by mounting your HID lights to the front bumper
mount brackets on each side of the vehicle. The lights are
labeled " driver " and " passenger " which will orient the
ceramic cover on the bulb downward. Use of the front
lower hole in the bumper mount bracket should afford ample
clearance to the hood and brush guard (Figure 13-66).
Assure the steering stops are adjusted correctly to main-
tain adequate clearance between the tires and the lights.
Suspension deflection during off-road driving will affect
this clearance.
BALLAST
BALLAST
MOUNTING
BRACKET
05745159
2.
NOTE: It will be necessary to remove the closeout panel under
the left side of the dashboard to make some of the wire connec-
tions. Route wiring away from all moving components and ex-
cessive heat. Secure harnesses to the vehicle with wire ties.
Figure 13-67: Ballast Mounting Point
Accessories
BUMPER MOUNT BRACKET
Figure 13-66: Light Mounting Point
The ballasts mount above the vehicle's batteries. Loosen
the battery hold-down hardware, and slide two ballast
mounting brackets between the batteries and the battery
hold-down on the inboard side and two on the outboard
side (Figure 13-67). The ballast marked "passenger"
mounts forward of, and close to, the center battery hold-
down stud with the long wire lead toward the front of the
vehicle. This mounting position is important to maintain
good hood-to-ballast clearance. Secure the ballasts to the
brackets with the screws and washers provided. Tighten
the battery hold-down hardware.
BALLAST
13-31
KC HILITE
BATTERY HOLD-DOWN
BRACKET