Hummer H1 Service Manual page 623

9-86 Axles, Suspension, and Frame
CONTROL
CLAMP
CONTROL
MOTOR
LEAD
Figure 9-204: Control Leads
CLAMP
CONTROL
Figure 9-205: Control Unit and Motor
4. Remove clamps from motor.
5. Place winch on end with motor end up (Figure 9-208).
6. Remove two bolt assemblies and rear cover from motor
housing.
NOTE: Perform steps 7 through 11 only if replacing brush as-
sembly.
7. Remove electric thermal switch from two electric thermal
switch leads.
8. Remove motor housing from drum support and armature
assembly from brush assembly (Figure 9-207).
DRUM SUPPORT
00-S13-005
TERMINAL
DRUM SUPPORT
00-S13-009
SPACER
MOTOR
_________________________________________
9. Remove nut, lockwasher, washer, and insulator securing
brush assembly power stud to motor housing. Discard
lockwasher.
10. Remove three nuts, screws, and brush assembly from
motor housing.
11. Remove spacer, insulator, and washer from brush
assembly power stud.
NUT
ELECTRIC THERMAL
SWITCH
BOLT
ASSEMBLY
Figure 9-206:
Installation
NOTE: Do not apply coating to any electrical contacts of the
armature assembly. Perform steps 1 through 5 only if replacing
brush assembly.
1. Install washer, insulator, and spacer on brush assembly
power stud (Figure 9-207).
2. Install brush assembly in motor housing with three screws
and nuts
.
BRUSH
ASSEMBLY
POWER
STUD
BRUSH
ASSEMBLY
Figure 9-207:
MOTOR
HOUSING
ELECTRIC THERMAL
SWITCH LEADS
SPACER
REAR COVER
Motor and Gasket
ARMATURE
ASSEMBLY
SPACER
MOTOR
HOUSING
Brush Assembly and Armature
Assembly
®