Hummer H1 Service Manual page 608

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5. Remove two bolts and clamps securing winch cables to
winch.
6. Remove three bolts and control box cover from winch.
NOTE: It may be necessary to remove plastic coating com-
pound from winch in order to perform steps 7 and 8.
7. Remove capscrew, washer, and negative winch cable from
winch.
8. Remove locknut and positive winch cable from winch.
Discard locknut.
Installation
NOTE: Positive winch cable must be positioned to align with
the opening in the control box cover.
1. Install positive winch cable on winch with locknut
(Figure 9-160).
2. Install negative winch cable on winch with washer and
capscrew.
3. Coat motor end of winch with coating compound.
4. Install control box cover on winch with three bolts.
5. Secure two winch cables to winch with two clamps and
bolts.
6. Install winch on front bumper with four washers, bolts,
and nuts. Tighten bolts to 60 lb-ft (81 N•m).
7. Route winch power cables through the splash shield.
8. Install winch cables on frame bracket with clamp,
capscrew, lockwasher, and nut (Figure 9-159).
9. Connect battery ground cables (Section 12).
05745159
Axles, Suspension, and Frame
Winch Cable Replacement
WARNING: To avoid injury, wear gloves when han-
dling winch cable.
Removal
1. Unwind winch cable.
2. Remove set screw and winch cable from drum assembly
(Figure 9-161).
3. Remove cotter pin, clevis pin and hook from winch cable.
Discard cotter pin.
SET SCREW
ROPE ANCHOR
COTTER PIN
Figure 9-161: Winch Cable
Installation
1. Install hook, clevis pin and cotter pin on winch cable.
2. Install winch cable on drum assembly with set screw.
CAUTION: Install winch cable on drum under a load of at
least 500 lb (227 kg), or outer wraps will draw into
inner wraps and damage cable.
NOTE: Spool winch cable according to rotation label on
winch or brake will not function.
3. Rewind and lubricate winch cable.
9-71
WIRE ROPE
ASSEMBLY
CLEVIS
PIN
HOOK