Hummer H1 Service Manual page 1008

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Winch Assembly Repair
Disassembly
1. Remove winch and winch cable.
NOTE: Tag leads for assembly.
2. Remove three nuts and control leads from motor
(Figure 13-5).
CONTROL
LEAD
MOTOR
Figure 13-5:
3. Loosen clamps and remove control from motor
(Figure 13-6).
CLAMP
CONTROL
Figure 13-6:
4. Remove clamps from motor.
5. Mark motor end drum support, gear train assembly, and
gear end drum support for assembly (Figure 13-7).
05745159
DRUM SUPPORT
NUT
00-S13-005
Control Leads
00-S13-006
MOTOR
Control Unit
MOTOR
(SHOWN WITHOUT CONTROL)
DRUM SUPPORT
MOTOR END
TIE ROD
DRUM SUPPORT
GEAR END
Figure 13-7:
Gear Train Assembly
6. Remove six bolts, three tie rods and gear end drum support
from winch.
7. Remove motor, and motor end drum support from drum
assembly.
8. Remove motor brake driver and spacer from motor shaft.
9. Remove drum assembly from gear train assembly
(Figure 13-7).
10. Remove two nylon
(Figure 13-8).
SET SCREW
BRAKE RETENTION
NOT REMOVABLE
NYLON THRUST
WASHER
DRUM
Figure 13-8: Thrust Washers and Brake
Accessories 13-3
SPACER (2)
BRAKE
DRIVER
BRAKE
ASSEMBLY
DRUM
GEAR TRAIN
ASSEMBLY
Drum Support and
thrust washers from
BRAKE
DRIVER
BRAKE
ASSEMBLY
SPACER
NYLON THRUST
WASHER
drum