Hummer H1 Service Manual page 346

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Installation
1. Work shifter boot cover lip into tunnel opening and align
edges carefully to match opening.
2. Set shift control assembly into tunnel. Verify that fastener
holes are positioned properly and shifter boot cover lip is
not exposed.
3. Secure shift control assembly to tunnel.
4. Install bezel on shift control assembly.
5. Attach shift control rods to shift control assembly.
6. Fasten velcro and snaps to close shifter boot cover
opening.
7. Properly position heat shield and tighten mounting clamps
securely.
SHIFT CONTROL ASSEMBLY INSTALLATION
1. If cover plate and seal were removed, install new seal and
plate. Then install wire harness and shift knobs.
2. Lubricate housing shift mechanism with spray lube.
3. Work interlock cable through boot and connect cable to
shift housing (Figure 5-56).
4. Connect harness wires to switches and bulb.
5. Secure switch wires with new tie straps and slide boot up
against housing. Be sure wire connectors to body harness
are pulled through boot and secured with tie strap.
6. Install shift indicators and bulb if removed.
TRANSMISSION
SHIFT LEVER
LEVER ROD
SHIFT ROD
LEVER AND
BRACKET
05745159
SHIFT
ROD
BOOT
PROTECTOR
Figure 5-62: Shift Linkage Disassembly/Assembly
Transmission/Transfer Case
7. Seat shift control assembly in tunnel opening and secure
with assembly attaching bolts. Tighten bolts to 6 lb-ft (8
N•m) torque.
8. Install two shift control housing boot protectors.
9. Connect transmission and transfer case shift rods to shift
arms in control housing (Figure 5-54).
10. Install inner kick panel.
TRANSMISSION SHIFT ROD REPLACEMENT
1. Place shift lever in neutral.
2. Remove cotter pin, washer, and trunnion from housing
shift arm.
3. Remove cotter pin and washer from shift rod rear
trunnion. Disconnect trunnion and remove wave washer
and shift rod from shift rod lever (Figure 5-62).
NOTE: Mark positions of trunnions on shift rods for installa-
tion reference.
4. Remove cotter pins securing trunnions to levers and
remove rod.
5. Remove bolts attaching shift rod lever and bracket and
remove lever and bracket.
6. Install new lever and bracket.
7. Install lever rod and shift rod. Adjust rods and linkage as
described in Transmission Shift Linkage Adjustment
Procedure.
FLAT
WASHER
WAVY
WASHER
5-147
SHIFT CONTROL
HOUSING
SHIFT ARM