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Altanium Matrix2
User Manuals: Husky Altanium Matrix2 Controller
Manuals and User Guides for Husky Altanium Matrix2 Controller. We have
1
Husky Altanium Matrix2 Controller manual available for free PDF download: User Manual
Husky Altanium Matrix2 User Manual (226 pages)
Brand:
Husky
| Category:
Temperature Controller
| Size: 5 MB
Table of Contents
General Information
3
Telephone Support Numbers
3
Husky Regional Service and Sales Offices
3
Product Upgrades
3
Ordering Spare Parts
3
Ordering Additional Manuals
4
Table of Contents
5
Chapter 1 Introduction
13
General Safety
13
Safety Signs
14
Purpose of the Equipment
15
Restrictions of Use
15
Input Wiring (Conventional)
15
Environmental Operating Specification
16
Equipment Ratings
16
Technical Specifications
16
Controller Lifting Instructions
17
Chapter 2 Hot Runner Temperature Control
21
Types of Temperature Control
21
Open Loop Control
21
Configuring Zones
21
Configuring a Zone for Zero Cross Control
22
Configuring a Zone for Phase Angle Control
22
Determining the Heater Size
22
Thermocouple Types and Color Codes
23
Chapter 3 Connecting the System to the Mold
25
Prior to Startup
25
Connecting to the Power Source
25
Startup Procedure Checklist
26
Chapter 4 Altanium Operator Interface
27
General Layout
27
Altanium Operator Interface
27
Home Screen
27
Altanium Buttons
28
Controller Function Buttons
29
System Status Field
29
Navigation Buttons
30
Alarm Buttons
31
System and User Management Buttons
31
Dialog Box Buttons
31
System Modes
32
View Buttons
34
Shortcut Buttons
35
Creating a Shortcut Button
35
Screen Buttons
35
Multi Group View Screen
39
Changing the Header Color
42
Selecting a Language
43
Printing to a File
44
Print Report Descriptions
46
Network Settings
47
Supply Voltage Screen
48
Viewing the Supply Voltage
48
Configuring the Supply Voltage
51
Using Online Help
53
Chapter 5 Security and Administration
55
User Management and Security Screens
55
Manage Users
60
User Preferences
61
Auto Logout
61
Chapter 6 Mold Setups
63
Mold Setup Screen
63
Creating a New Mold Setup Folder
65
Creating a New Mold Setup File
65
Saving Changes to a Mold Setup File
66
Discarding Changes to a Mold Setup File
66
Saving the Current Mold Setup File as a New File
66
Loading an Existing Mold Setup File
67
Deleting Files
67
Copying Files
67
Renaming Files
67
Transferring Data to the Network
68
Transferring Data Using a USB Storage Device
68
Chapter 7 Making Adjustments
69
Zone Selection
69
Creating a Group
70
Graphical View Screen Overview
71
Text View Screen Overview
75
Zone Selection in the Text View Screen
77
Sorting
77
Quick Set Screen
78
Frequently Used Fields
78
Zone Edit Fields
79
Setpoint Limits
79
Manual Standby Fields
80
Manual Boost Fields
80
Remote Standby Fields
81
Remote Boost Fields
81
Advanced Settings Fields
82
Control Settings Fields
82
Changing a Zone Name
83
Changing Multiple Zones Names
83
Changing a Setpoint
84
Changing the Alarm Window
84
Changing the Abort Window
84
Changing the Output Mode Setting
85
Zone Slave
85
Using the Automatic Slave Function
85
Changing the Regulation Mode
86
Manually Slaving One Zone to Another Zone
86
Setpoint Limits
87
Changing the Manual Standby and Remote Standby Setpoint Limits
87
Changing the Normal Setpoint and Limits
87
Changing the Manual Standby Setpoint Limits
88
Changing the Remote Standby Setpoint Limits
88
Changing the Manual Boost Setpoints and Limits
89
Changing the Remote Boost Setpoints and Limits
89
Changing the Sensor Assignment (Thermocouple)
90
Changing the Priority Control Mode (PCM) Setting
90
Changing the Earth Leakage Check
90
Changing the Automatic Manual Control (AMC) Setting
91
Changing the Output Power Limit Setting
91
Changing the Zone Control from ART to PID
91
Changing P, I or D Parameter Values
92
Active Reasoning Technology (ART)
92
ART Process Screen
92
Using the Manual ART Function
94
PID Control
94
Typical PID Values
95
Possible Causes of Oscillation
95
Chapter 8 Mold Diagnostics
97
Testing the Mold
97
Running a Mold Diagnostics Test
99
Setting the Zone Cooling Time
99
Setting the Maximum Test Time
100
Diagnostics Results
100
Test Results Screen Values
101
Automatic Thermocouple Rewiring
102
Cross-Talk Screen
103
Temperature Graphs Screen
103
Chapter 9 Heating the Mold
107
Heater Circuit Test
107
Startup
107
Earth Leakage/Wet Heater Bake out System
108
Earth Leakage Limit
108
Setting the Earth Leakage Limit
108
Configuring the Length and Number of Bake out Cycles
109
Soft Start Routine
109
Enabling Soft Start
110
Disabling Soft Start
110
Adjusting the Soft Start Minimum Limit
110
Alarm Screen
110
Opening the Alarm Screen
111
Alarm States
112
Clearing Alarms
112
Event History Screen
113
Filtering Events
114
Alarm and Event Icons
114
Alarm Conditions - Warning Errors
115
Abort Conditions - Shutdown Errors
116
Chapter 10 System Setup Screen
119
System Setup Screen
119
Force Temperature Units to Option
125
Data Collection
125
Changing the Units of Measure
126
Changing the Energy Usage and Units
126
Changing the Grid Size and the Group Offset
127
Changing the Number of Zones in the System
127
Standby Timer Settings
127
Setting the Manual Standby Duration Timer
127
Changing the Remote Standby Input Mode
128
Setting the Remote Standby Delay Timer
128
Setting the Remote Standby Duration Timer
128
Standby Operation Description
129
Boost Timer Settings
130
Setting the Manual Boost Duration Timer
130
Setting the Remote Boost Duration Timer
130
Boost Operation Description
131
Changing the Remote Boost Input Mode
131
Setting the Remote Boost Delay Timer
131
Power Deviation Settings
132
Power Limiting
135
Monitor Zone Settings
135
Options and Licensing
136
Diagnostics Export
138
Part Counting
138
Setting up Part Counting
138
Resetting the Part Counter
139
Sack Full Output Optimization
140
Remote Load
141
Setting up Remote Load
141
Zone Alarm Control
143
Mold Cooling Enable
145
Staged Startup and Shutdown
146
Enabling or Disabling Staged Startup
146
Enabling or Disabling Staged Shutdown
147
Staging Screen
147
Setting the Staged Temperature and Power Setpoints
150
Holding a Stage Setpoint
150
Setting Soak Timers
150
Chapter 11 Mold Picture View
153
Loading a Mold Picture View Graphic
153
Mapping a Network Drive
153
Using the Mold Picture View Toolbar
156
Configuring a Mold Picture View
157
Edit Mode
158
Configuring a Zone Information Panel
158
Creating a Zone Information Panel
158
Moving a Zone Information Panel
159
Editing a Zone Information Panel
160
Creating a Leader Line
161
Changing the Color of a Leader Line
162
Deleting a Leader Line
162
Deleting a Zone Information Panel
163
Exiting Edit Mode
163
Chapter 12 Data Recording
165
Process Trend Screen
165
Viewing the Process Trend
165
Process History Screen
167
Curve Data Point
169
Setting the Timeframe
169
Setting the Date and Time Range
170
Changing the Date and Time Range New
170
Changing the Date and Time Range Old
170
Changing the Zone Displayed on the Process History Screen
170
Process Targets Screen
172
Filtering by Units
173
Chapter 13 System Options
175
Configuring the Digital I/O
175
Turning an I/O Option on or off
176
Cable Connections
176
Input/Output Connector Pin-Out Description
177
Input Base Connector ID
178
Output Base Connector ID
178
Part Count Base Connector ID
179
Remote Load Base Connector ID
180
Chapter 14 SPI Protocol Option
181
SPI Command Summary
181
Echo
181
Process Setpoint
182
Process Value
182
Alarm Active Status
182
Alarm 1 Setpoint
183
Alarm 2 Setpoint
183
Alarm 1 Reset
183
Controller Status
184
Manual Percent Output
185
Open/Closed Loop
185
Chapter 15 Maintenance
187
Altanium System
187
Card Layout Screen
188
Troubleshooting Using the Card Layout Screen
188
Servicing the Altanium System
190
Altanium X/H-Series Card Cage
191
Replacing an Intelligent Control Card (ICC2 or ICC3)
192
Replacing a Blown Fuse on an Intelligent Control Card (ICC2 or ICC3)
193
Replacing an Altanium Matrix2 Display Module
194
Disconnecting the Display Module
194
Connecting the Display Module
196
Mounting the Display Module Remotely
196
Replacing the Motherboard Battery
197
Calibrating the Thermocouple Inputs
198
Cleaning the System
199
Cabinet
199
Touch Screen
199
Chapter 16 Ultrasync-E, if Equipped
201
Connecting the Controller
201
Ultrasync-E Screens
202
Ultrasync-E Home Screen Buttons
202
Ultrasync-E Home Screen
203
Control Modes Buttons
204
Manual Control Buttons
205
Ready Conditions
205
Control Bar Status Indicators
206
Datalog Values
206
Ultrasync-E Setup Screen
207
Monitoring
207
Other Settings
208
Setup Buttons
208
Permit Calibration
209
Signals
209
Engaged Mode Commands
210
Permit Disengaging
210
Maintenance
211
Tool
212
Pullback
213
Ultrasync-E Opening Profile and Closing Profile Screens
214
Closing Profile Graph
215
Opening
216
Servo I/O Screen
216
Inputs
217
Outputs
219
Configurable Signals
220
Safety Signals
221
Calibrating the Ultrasync-E
222
Troubleshooting
222
Drive Fault (Error Code #)
222
Alarm: Position Deviation Limit Exceeded
225
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