Husky Altanium Matrix5 Manuals

Husky Altanium Matrix5 Manuals

Manuals and User Guides for Husky Altanium Matrix5. We have 2 Husky Altanium Matrix5 manuals available for free PDF download: User Manual

Husky Altanium Matrix5 User Manual

Husky Altanium Matrix5 User Manual (336 pages)

Brand: Husky | Category: Control Unit | Size: 7 MB

Table of Contents

General Information
3
Husky Regional Service and Sales Offices
3
Ordering Spare Parts
3
Product Upgrades
3
Telephone Support Numbers
3
Ordering Additional Manuals
4
Table of Contents
5
General Safety
15
Introduction
15
Safety Signs
16
Input Wiring (Conventional)
17
Purpose of the Equipment
17
Restrictions of Use
17
Environmental Operating Specifications
18
Equipment Ratings
18
Technical Specifications
18
Controller Lifting Instructions
19
Chapter 2 Hot Runner Temperature Control

23
Chapter 3 Connect the System to the Mold

27
- Before Startup
  27
- Connect to the Power Source
  27
- Startup Procedure Checklist
  28
Chapter 4 Altanium Operator Interface

29
- General
  29
- Altanium Operator Interface
  29
- Home Screen
  30
- Altanium Buttons
  31
- Controller Function Buttons
  31
- System Status Field
  32
- Navigation Buttons
  32
- Alarm Buttons
  33
- System and User Management Buttons
  34
- Dialog Window Buttons
  35
- System Modes
  35
- Servo Control
  37
- Temperature Control Views
  37
- Temperature Control
  38
- Common Buttons
  39
- System Configuration Buttons
  40
- Screen Keyboards, Keypads, and Selection Menus
  40
- Keypad Use
  41
- Enter a Specified Setpoint Value
  42
- Increase or Decrease a Setpoint by a Specified Value
  42
- Select a Language
  43
- Print to a File
  44
- Print Report Descriptions
  45
- Online Help
  47
Chapter 5 Security and Administration

49
- User Management and Security Screens
  49
- Set User Roles
  49
- Set Screen Security
  51
- Screen Security - Main 1 Screen
  52
- Screen Security - Main 2 Screen
  54
- Screen Security - Heats Page 1 Screen
  54
- Screen Security - Heats Page 2 Screen
  57
- Screen Security - Servo Screen
  58
- User Preferences
  59
- Auto Logout
  59
- Mold Setups
  61
- Files Screen
  61
- Make a New Mold Setup Folder
  63
- Make a New Mold Setup File
  64
- Save Changes to a Mold Setup File
  64
- Discard Changes to a Mold Setup File
  64
- Save the Current Mold Setup File as a New File
  65
- Load an Existing Mold Setup File
  65
- Delete Files
  65
- Copy Files
  65
- Rename Files
  66
- Transfer Data to the Network
  66
- Transfer Data with a USB Storage Device
  66
Chapter 7 Making Adjustments

67
- Zone Selection
  67
- Make a Zone Group
  68
- Multi Group View Screen
  69
- Changing the Header Color
  71
- Graphical View Screen
  72
- Neo View Screen
  75
- Simple Screen Mode
  75
- Detailed Screen Mode
  76
- Zone Block Background Color
  78
- Follower Zone Block
  79
- Status Abbreviations
  79
- Text View Screen
  80
- Zone Selection in the Text View Screen
  82
- Sorting
  82
- Quick Adjustment Panel
  83
- Quick Set Screen
  84
- Zone Setpoint Fields
  84
- Frequently Used
  84
- Zone Edit
  85
- Setpoint Limits
  86
- Manual Standby
  86
- Manual Boost
  87
- Remote Standby
  87
- Remote Boost
  88
- Advanced Settings
  88
- Control Settings
  89
- Zone Name
  90
- Multiple Zones Names
  91
- Temperature Setpoints
  92
- Alarm Window
  92
- Abort Window
  92
- Output Mode
  93
- Zone Follow
  93
- Automatic Follow Function
  93
- Manually Assign One Zone (Follower) to a Another Zone (Leader)
  94
- Regulation Mode
  94
- Setpoint Limits
  95
- Change the Normal Setpoint and Limits
  95
- Change the Manual Standby and Remote Standby Setpoint Limits
  95
- Change the Manual Standby Setpoint Limits
  96
- Change the Remote Standby Setpoint Limits
  96
- Change the Manual Boost Setpoints and Limits
  96
- Change the Remote Boost Setpoints and Limits
  97
- Change the Sensor Assignment (Thermocouple)
  98
- Change the Priority Control Mode
  98
- Change the Earth Leakage Check
  99
- Change the Automatic Manual Control
  99
- Change the Output Power Limit Setting
  99
- Change the Zone Control from ART to PID
  100
- Change P, I or D Parameter Values
  100
- Active Reasoning Technology
  101
- ART Process Screen
  101
- Manual ART Function
  103
- Art 2.0
  104
- PID Control
  106
- Typical PID Values
  106
- Possible Causes of Oscillation
  106
Chapter 8: Mold Diagnostics

107
- Testing the Mold
  107
- Run a Mold Diagnostics Test
  109
- Set the Zone Cooling Time
  109
- Set the Maximum Test Time
  110
- Diagnostics Results
  110
- Test Results Screen Values
  111
- Automatic Thermocouple Rewiring
  113
- Cross Talk Screen
  113
- Temperature Graphs Screen
  114
Chapter 9 Heat the Mold

117
- Heater Circuit Test
  117
- Startup
  117
- Earth Leakage/Wet Heater Bake out System
  118
- Earth Leakage Limit
  118
- Set the Earth Leakage Limit
  118
- Configure the Length and Number of Bake out Cycles
  119
- Altastart
  119
- Unistart
  120
- Fast Heating
  120
- Soft Start
  121
- Enable Soft Start
  121
- Disable Soft Start
  121
- Adjust the Soft Start Minimum Limit
  122
- Alarms Screen
  122
- Open the Alarms Screen
  123
- Alarm States
  123
- Clear Alarms
  124
- Event History Screen
  124
- Filter Events
  125
- Alarm and Event Icons
  126
- Alarm Conditions - Warning Errors
  127
- Abort Conditions - Shutdown Errors
  128
Chapter 10 System Setup

131
- System Setup - Main Settings
  132
- System Setup - Network Settings
  134
- Wired Network
  134
- Wireless Network
  135
- Network Share
  137
- Dashboard Interface
  139
- Remote Service Assistance
  139
- Proxy Settings
  139
- Start a Teamviewer Session
  140
- Virtual Network Computing
  141
- VNC Client
  142
- VNC Server
  142
- VNC Connection
  142
- OPC UA Interface
  144
- OPC UA Interface Enable
  144
- Certificates
  145
- Shotscopenx
  147
- Network Diagnostics
  148
- Time Synchronization
  149
- System Setup - Heats Settings
  151
- Heats Setup - Control
  151
- Heats Setup - Control
  154
- Heats Setup - Control
  156
- Heats Setup - Monitoring
  157
- Force Temperature Units to Option
  161
- Units of Measure
  161
- Equipment Protection
  161
- Power Conservation
  162
- Part Counting
  162
- Set Part Counting
  162
- Reset the Part Counter
  163
- Sack Full Output Optimization
  163
- Remote Load
  165
- Grid Size and the Group Offset
  167
- Zone Alarm Control
  167
- Monitor Zone Settings
  168
- Power Limiting
  168
- Power Deviation
  168
- Current Deviation
  170
- No Heater Detection
  170
- Energy Usage and Units
  171
- Number of Zones in the System
  171
- Standby Timer Settings
  172
- Set the Manual Standby Duration Timer
  172
- Set the Remote Standby Duration Timer
  173
- Set the Remote Standby Delay Timer
  173
- Set the Remote Standby Input Mode
  174
- Standby Operation Description
  174
- Boost Timer Settings
  176
- Set the Manual Boost Duration Timer
  176
- Set the Remote Boost Duration Timer
  176
- Set the Remote Boost Delay Timer
  176
- Change the Remote Boost Input Mode
  177
- Boost Operation Description
  177
- Resin Protection Timer
  178
- Set the Resin Degradation Limit
  179
- Set the Cycle Idle Time Limit
  179
- Set the Cycle Idle Reaction
  179
- Auto Power Limiting
  180
- Options and Licensing
  180
- Diagnostics Export
  181
- Mold Cooling Enable
  182
- Staged Startup and Shutdown
  182
- Staging Screen
  182
- Enable/Disable Staged Startup
  184
- Enable or Disable Staged Shutdown
  185
- Set the Staged Temperature and Power Setpoints
  185
- Hold a Stage Setpoint
  185
- Set the Soak Timers
  186
- Supply Voltage Screen
  186
- Configure the Supply Voltage
  189
Chapter 11 Mold Picture View

191
- Mold Picture View Graphic
  191
- Map a Network Drive
  191
- Load a Mold Picture View Graphic
  192
- Mold Picture View Toolbar
  194
- Configure a Mold Picture View
  195
- Edit Mode
  195
- Zone Information Panels
  195
- Make a Zone Information Panel
  196
- Move a Zone Information Panel
  196
- Edit a Zone Information Panel
  197
- Make a Leader Line
  198
- Change the Color of a Leader Line
  198
- Change the Thickness of a Leader Line
  198
- Delete a Leader Line
  199
- Delete a Zone Information Panel
  199
- Exit Edit Mode
  199
Chapter 12 Data Recording

201
- Trend Plot Screen
  201
- Set the Trend Plot
  201
- History Plot Screen
  203
- Curve Data Point
  204
- Set the Timeframe
  205
- Set the Date and Time Range
  205
- Change the Date and Time Range Old
  205
- Change the Date and Time Range New
  205
- Change the Zone Shown on the History Plot Screen
  206
- Process Limits Screen
  207
- Target Settings
  208
- Global Settings
  209
- Delay Limit Check
  209
- Process Variable Selector
  210
- Process Monitoring Setup
  211
- Time Mode Configuration
  211
- Cooldown Data Collection
  212
- Cycle Mode Configuration
  212
- Data Collection Start Conditions
  213
- Data Collection Stop Conditions
  214
- Cycle Input (Heat Control Only)
  221
- Process Monitoring Status
  221
- Process Log Transfer
  221
- Process Data Filter
  221
- Save Process Data Setup
  222
Chapter 13 Color Change

225
- Color Change Screen
  226
- Ultra Purge Settings Panel
  227
- Ultra Purge Sequence Panel
  227
- Ultra Purge Mode Buttons and Status
  228
- Color Change Settings Panel
  228
- Cycle Input Connection
  229
- Start the Ultra Purge Process
  229
- Ultra Purge Process Sequences
  230
- Color Change and Non-Thermal Sensitive Resin
  230
- Color Change and Non-Thermal Sensitive Resin Example
  231
- Color Change and Thermal Sensitive Resin
  237
- Color Change and Thermal Sensitive Resin Example
  237
- No Color Change
  243
- No Color Change Example
  244
Chapter 14 System Options

251
- Digital I/O
  251
- Enable an I/O Option
  252
- Safety Signals (Ultrasync-E or Altanium Servo Control Installed)
  252
- Digital Inputs
  253
- Servo Digital Inputs
  253
- Heats Digital Inputs
  254
- Digital Outputs
  256
- Servo Digital Outputs
  256
- Heats Digital Outputs
  259
- Configurable Signals
  261
- Sequencer Installed)
  261
- Logic Function
  262
- Force
  263
- Conditions
  263
- Cable Connections
  263
- Input/Output Connector Pin-Out Description
  265
- Input Base Connector ID
  265
- Output Base Connector ID
  265
- Part Count Base Connector ID
  267
- Remote Load Base Connector ID
  267
Chapter 15 SPI Protocol Option

269
- SPI Command Summary
  269
- Echo
  269
- Process Setpoint
  270
- Process Value
  270
- Alarm Active Status
  270
- Alarm 1 Setpoint
  271
- Alarm 2 Setpoint
  271
- Alarm 1 Reset
  271
- Controller Status
  272
- Manual Percent Output
  273
- Open/Closed Loop
  273
Chapter 16 Maintenance

275
- Matrix5 System
  275
- Card Layout Screen
  277
- Troubleshooting with the Card Layout Screen
  278
- Intelligent Control Cards
  280
- Replace an Intelligent Control Card (ICC2 or ICC3)
  282
- Replace an Open Fuse on an Intelligent Control Card
  284
- Matrix5 Operator Interface
  286
- Remove and Replace the Touch Monitor
  288
- Remove and Replace the MCU
  293
- Remove and Replace the Operator Interface
  296
- Install the Remote Operator Interface
  299
- Install the Alternative Mounted Operator Interface
  304
- Install the Dual Touch Monitor
  308
- Thermocouple Calibration
  314
- Clean the System
  317
- Cabinet (Mainframe)
  317
- Touch Monitor
  317
- Basic Troubleshooting
  318
- Troubleshooting Procedures
  318
- Failure Causes and Solutions
  321
- Supported Electrical Failures
  322
Appendix A Glossary of Terms

325
- Index
  327

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Husky Altanium Matrix5 User Manual

Husky Altanium Matrix5 User Manual (248 pages)

Brand: Husky | Category: Controller | Size: 7 MB

Table of Contents

General Information

3
Chapter 1 Introduction

13
- General Safety
  13
  - Safety Signs
    14
- Purpose of the Equipment
  15
- Restrictions of Use
  15
- Input Wiring (Conventional)
  15
- Environmental Operating Specifications
  16
- Equipment Ratings
  16
- Technical Specifications
  16
- Controller Lifting Instructions
  17
Chapter 2 Hot Runner Temperature Control

21
Chapter 3 Connect the System to the Mold

25
- Before Startup
  25
- Connect to the Power Source
  25
- Startup Procedure Checklist
  26
Chapter 4 Altanium Operator Interface

27
- General Layout
  27
  - Altanium Operator Interface
    27
  - Home Screen
    27
  - Altanium Buttons
    28
    
    Controller Function Buttons
    28
    
    System Status Field
    29
    
    Alarm Buttons
    30
    
    Navigation Buttons
    30
    
    System and User Management Buttons
    31
  - Dialog Window Buttons
    32
  - System Modes
    32
  - Servo Control
    34
  - Temperature Control Views
    35
  - Temperature Control
    36
  - Common Buttons
    37
  - System Configuration Buttons
    38
- Select a Language
  39
- Print to a File
  40
  - Print Report Descriptions
    41
- Online Help
  43
Chapter 5 Security and Administration

45
- User Management and Security Screens
  45
  - Set User Roles
    45
  - Set Screen Security
    47
    
    Screen Security - Main Screen
    47
    
    Screen Security - Heats Page 1 Screen
    49
    
    Screen Security - Heats Page 2 Screen
    52
    
    Screen Security - Servo Screen
    53
  - User Preferences
    54
  - Auto Logout
    54
Chapter 6 Mold Setups

57
- Mold Setup Screen
  57
Chapter 7 Making Adjustments

63
- Zone Selection
  63
- Make a Zone Group
  64
- Multi Group View Screen
  65
  - Changing the Header Color
    67
- Graphical View Screen Overview
  68
- Text View Screen Overview
  71
  - Zone Selection in the Text View Screen
    73
  - Sorting
    73
- Quick Set Screen
  74
  - Zone Setpoint Fields
    74
    
    Frequently Used
    74
    
    Zone Edit
    75
    
    Manual Standby
    76
    
    Setpoint Limits
    76
    
    Manual Boost
    77
    
    Remote Standby
    77
    
    Advanced Settings
    78
    
    Remote Boost
    78
    
    Control Settings
    79
  - Zone Name
    80
    
    Multiple Zones Names
    80
  - Temperature Setpoints
    81
  - Alarm Window
    81
  - Abort Window
    82
  - Output Mode
    82
  - Zone Slave
    82
    
    Automatic Slave Function
    83
    
    Manually Slave One Zone to Another Zone
    83
    
    Regulation Mode
    84
  - Setpoint Limits
    84
    
    Change the Normal Setpoint and Limits
    84
    
    Change the Manual Standby and Remote Standby Setpoint Limits
    85
    
    Change the Manual Standby Setpoint Limits
    85
    
    Change the Remote Standby Setpoint Limits
    85
    
    Change the Manual Boost Setpoints and Limits
    86
    
    Change the Remote Boost Setpoints and Limits
    86
  - Change the Sensor Assignment (Thermocouple)
    87
  - Change the Priority Control Mode
    87
  - Change the Earth Leakage Check
    88
  - Change the Automatic Manual Control
    88
  - Change the Output Power Limit Setting
    89
  - Change the Zone Control from ART to PID
    89
    
    Change P, I or D Parameter Values
    89
- Active Reasoning Technology (ART)
  90
  - ART Process Screen
    90
    
    Manual ART Function
    92
- PID Control
  93
  - Typical PID Values
    93
  - Possible Causes of Oscillation
    94
Chapter 8: Mold Diagnostics

95
- Testing the Mold
  95
- Diagnostics Results
  98
  - Test Results Screen Values
    99
  - Automatic Thermocouple Rewiring
    100
- Cross-Talk Screen
  101
- Temperature Graphs Screen
  102
Chapter 9 Heat the Mold

105
- Heater Circuit Test
  105
  - Startup
    105
- Earth Leakage/Wet Heater Bake out System
  106
  - Earth Leakage Limit
    106
    
    Set the Earth Leakage Limit
    106
  - Configure the Length and Number of Bake out Cycles
    107
- Soft Start
  107
  - Enable Soft Start
    108
  - Disable Soft Start
    108
  - Adjust the Soft Start Minimum Limit
    108
- Alarms Screen
  108
  - Open the Alarms Screen
    110
  - Alarm States
    110
  - Clear Alarms
    110
- Event History Screen
  110
  - Filter Events
    112
- Alarm and Event Icons
  113
- Alarm Conditions - Warning Errors
  113
- Abort Conditions - Shutdown Errors
  114
Chapter 10 System Setup

117
- System Setup Screen
  117
  - System Setup - Main
    118
  - Network Screen
    119
    
    Connect to Network Share
    120
    
    Dashboard Interface
    121
    
    Shotscopenx
    121
  - System Setup - Heats Setup
    122
    
    Heats Setup - Control
    122
    
    Heats Setup - Control
    125
    
    Heats Setup - Monitoring
    127
- Force Temperature Units to Option
  130
- Units of Measure
  130
- Equipment Protection
  130
- Power Conservation
  131
- Part Counting
  131
  - Set Part Counting
    131
  - Reset the Part Counter
    132
  - Sack Full Output Optimization
    132
- Remote Load
  134
- Grid Size and the Group Offset
  136
- Zone Alarm Control
  136
- Monitor Zone Settings
  137
- Power Limiting
  137
- Power Deviation
  137
- Current Deviation
  139
- No Heater Detection
  139
- Energy Usage and Units
  140
- Number of Zones in the System
  141
- Standby Timer Settings
  141
- Boost Timer Settings
  144
- Resin Protection Timer
  147
  - Set the Resin Degradation Limit
    147
  - Set the Cycle Idle Time Limit
    148
  - Set the Cycle Idle Reaction
    148
- Auto Power Limiting
  148
- Options and Licensing
  149
- Diagnostics Export
  150
- Mold Cooling Enable
  150
- Staged Startup and Shutdown
  150
  - Staging Screen
    151
  - Enable/Disable Staged Startup
    152
  - Enable or Disable Staged Shutdown
    153
  - Set the Staged Temperature and Power Setpoints
    153
  - Hold a Stage Setpoint
    153
  - Set the Soak Timers
    154
- Supply Voltage Screen
  154
  - Configure the Supply Voltage
    157
Chapter 11 Mold Picture View

159
- Mold Picture View Graphic
  159
  - Map a Network Drive
    159
  - Load a Mold Picture View Graphic
    160
- Mold Picture View Toolbar
  162
- Configure a Mold Picture View
  163
  - Edit Mode
    163
  - Zone Information Panels
    163
    
    Make a Zone Information Panel
    164
    
    Move a Zone Information Panel
    164
    
    Edit a Zone Information Panel
    165
    
    Change the Color of a Leader Line
    166
    
    Change the Thickness of a Leader Line
    166
    
    Make a Leader Line
    166
    
    Delete a Leader Line
    167
    
    Delete a Zone Information Panel
    167
  - Exit Edit Mode
    167
Chapter 12 Data Recording

169
- Trend Plot Screen
  169
  - Set the Trend Plot
    169
- History Plot Screen
  171
  - Curve Data Point
    172
  - Set the Timeframe
    173
  - Set the Date and Time Range
    173
    
    Change the Date and Time Range New
    173
    
    Change the Date and Time Range Old
    173
  - Change the Zone Shown on the History Plot Screen
    174
- Process Limits Screen
  175
  - Target Settings
    176
  - Global Settings
    177
  - Delay Limit Check
    177
  - Process Variable Selector
    178
- Process Monitoring Setup
  179
  - Time Mode Configuration
    179
  - Cool down Data Collection
    180
  - Cycle Mode Configuration
    180
    
    Data Collection Start Conditions
    181
    
    Data Collection Stop Conditions
    181
    
    Cycle Input (Heat Control Only)
    186
  - Process Monitoring Status
    187
  - Process Log Transfer
    187
  - Process Data Filter
    187
Chapter 13 System Options

189
- Digital I/O
  189
  - Enable an I/O Option
    190
  - Safety Signals (Ultrasync-E or Altanium Servo Control Installed)
    190
  - Digital Inputs
    190
  - Digital Outputs
    192
  - Configurable Signals
    194
    
    Sequencer Installed)
    194
    
    Conditions
    195
    
    Force
    195
    
    Logic Function
    195
- Cable Connections
  196
- Input/Output Connector Pin-Out Description
  197
  - Input Base Connector ID
    197
  - Output Base Connector ID
    198
  - Part Count Base Connector ID
    199
  - Remote Load Base Connector ID
    199
Chapter 14 SPI Protocol Option

201
- SPI Command Summary
  201
  - Echo
    201
  - Process Setpoint
    202
  - Process Value
    202
  - Alarm Active Status
    202
  - Alarm 1 Setpoint
    203
  - Alarm 2 Setpoint
    203
  - Alarm 1 Reset
    203
  - Controller Status
    204
  - Manual Percent Output
    205
  - Open/Closed Loop
    205
Chapter 15 Maintenance

207
- Matrix5 System
  207
- Card Layout Screen
  209
  - Troubleshooting with the Card Layout Screen
    209
- Intelligent Control Cards
  211
  - Replace an Intelligent Control Card (ICC2 or ICC3)
    213
  - Replace an Open Fuse on an Intelligent Control Card
    215
- Matrix5 Operator Interface
  217
- Calibrate the Thermocouple Inputs
  240
- Clean the System
  241
  - Cabinet (Mainframe)
    241
  - Touch Monitor
    241
- Basic Troubleshooting
  242
- Failure Causes and Solutions
  244
  - Supported Electrical Failures
    246

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