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Husky Altanium Delta5 Controller Manuals
Manuals and User Guides for Husky Altanium Delta5 Controller. We have
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Husky Altanium Delta5 Controller manuals available for free PDF download: User Manual
Husky Altanium Delta5 User Manual (342 pages)
Brand:
Husky
| Category:
Control Unit
| Size: 7 MB
Table of Contents
General Information
3
Husky Regional Service and Sales Offices
3
Ordering Spare Parts
3
Product Upgrades
3
Telephone Support Numbers
3
Ordering Additional Manuals
4
Table of Contents
5
General Safety
15
Introduction
15
Safety Signs
16
Input Wiring (Conventional)
17
Purpose of the Equipment
17
Restrictions of Use
17
Environmental Operating Specifications
18
Equipment Ratings
18
Technical Specifications
18
Controller Lifting Instructions
19
Chapter 2 Hot Runner Temperature Control
23
Types of Temperature Control
23
Open Loop Control
23
Configuring Zones
23
Configure a Zone for Zero Cross Control
24
Configure a Zone for Phase Angle Control
24
Determine the Heater Size
24
Thermocouple Types and Color Codes
25
Chapter 3 Connect the System to the Mold
27
Before Startup
27
Connect to the Power Source
27
Startup Procedure Checklist
28
Chapter 4 Altanium Operator Interface
29
General
29
Altanium Operator Interface
29
Home Screen
30
Altanium Buttons
31
Controller Function Buttons
31
System Status Field
32
Navigation Buttons
32
Alarm Buttons
33
System and User Management Buttons
34
Dialog Window Buttons
35
System Modes
35
Servo Control
37
Temperature Control Views
37
Temperature Control
38
Common Buttons
39
System Configuration Buttons
40
Screen Keyboards, Keypads, and Selection Menus
40
Keypad Use
42
Enter a Specified Setpoint Value
42
Increase or Decrease a Setpoint by a Specified Value
42
Select a Language
43
Print to a File
44
Print Report Descriptions
45
Online Help
47
Chapter 5 Security and Administration
49
User Management and Security Screens
49
Set User Roles
49
Set Screen Security
52
Screen Security - Main 1 Screen
52
Screen Security - Main 2 Screen
54
Screen Security - Heats Page 1 Screen
55
Screen Security - Heats Page 2 Screen
57
Screen Security - Servo Screen
58
User Preferences
59
Auto Logout
59
Mold Setups
61
Files Screen
61
Make a New Mold Setup Folder
63
Make a New Mold Setup File
64
Save Changes to a Mold Setup File
64
Discard Changes to a Mold Setup File
64
Save the Current Mold Setup File as a New File
65
Load an Existing Mold Setup File
65
Delete Files
65
Copy Files
65
Rename Files
66
Transfer Data to the Network
66
Transfer Data with a USB Storage Device
66
Chapter 7 Making Adjustments
67
Zone Selection
67
Make a Zone Group
68
Multi Group View Screen
69
Changing the Header Color
71
Graphical View Screen
72
Neo View Screen
75
Simple Screen Mode
75
Detailed Screen Mode
76
Zone Block Background Color
78
Follower Zone Block
79
Status Abbreviations
79
Text View Screen
80
Zone Selection in the Text View Screen
82
Sorting
82
Quick Adjustment Panel
83
Quick Set Screen
84
Zone Setpoint Fields
84
Frequently Used
84
Zone Edit
85
Setpoint Limits
86
Manual Standby
86
Manual Boost
87
Remote Standby
87
Remote Boost
88
Advanced Settings
88
Control Settings
89
Zone Name
90
Multiple Zones Names
91
Temperature Setpoints
92
Alarm Window
92
Abort Window
92
Output Mode
93
Zone Follow
93
Automatic Follow Function
93
Manually Assign One Zone (Follower) to a Another Zone (Leader)
94
Regulation Mode
94
Setpoint Limits
95
Change the Normal Setpoint and Limits
95
Change the Manual Standby and Remote Standby Setpoint Limits
95
Change the Manual Standby Setpoint Limits
96
Change the Remote Standby Setpoint Limits
96
Change the Manual Boost Setpoints and Limits
96
Change the Remote Boost Setpoints and Limits
97
Change the Sensor Assignment (Thermocouple)
98
Change the Priority Control Mode
98
Change the Earth Leakage Check
99
Change the Automatic Manual Control
99
Change the Output Power Limit Setting
99
Change the Zone Control from ART to PID
100
Change P, I or D Parameter Values
100
Active Reasoning Technology
101
ART Process Screen
101
Manual ART Function
103
Art 2.0
104
PID Control
106
Typical PID Values
106
Possible Causes of Oscillation
106
Chapter 8: Mold Diagnostics
107
Testing the Mold
107
Run a Mold Diagnostics Test
109
Set the Zone Cooling Time
109
Set the Maximum Test Time
110
Diagnostics Results
110
Test Results Screen Values
111
Automatic Thermocouple Rewiring
113
Cross Talk Screen
113
Temperature Graphs Screen
114
Chapter 9 Heat the Mold
117
Heater Circuit Test
117
Startup
117
Earth Leakage/Wet Heater Bake out System
118
Earth Leakage Limit
118
Set the Earth Leakage Limit
118
Configure the Length and Number of Bake out Cycles
119
Altastart
119
Unistart
120
Fast Heating
120
Soft Start
121
Enable Soft Start
121
Disable Soft Start
121
Adjust the Soft Start Minimum Limit
122
Alarms Screen
122
Open the Alarms Screen
123
Alarm States
123
Clear Alarms
124
Event History Screen
124
Filter Events
125
Alarm and Event Icons
126
Alarm Conditions - Warning Errors
127
Abort Conditions - Shutdown Errors
128
Chapter 10 System Setup
131
System Setup - Main 1 and Main 2 Settings
132
System Setup - Network Settings
134
Wired Network
135
Wireless Network
136
Network Share
137
Dashboard Interface
139
Remote Service Assistance
140
Proxy Settings
140
Start a Teamviewer Session
141
Virtual Network Computing
141
VNC Client
143
VNC Server
143
VNC Connection
143
OPC UA Interface
144
OPC UA Interface Enable
145
Certificates
146
Server Certificates
147
Shotscopenx
148
Network Diagnostics
148
Time Synchronization
149
System Setup - Heats Settings
151
Heats Setup - Control
152
Heats Setup - Control
155
Heats Setup - Control
156
Heats Setup - Monitoring 1 and Monitoring 2
158
Force Temperature Units to
162
Units of Measure
162
Equipment Protection
162
Power Conservation
163
Part Counting
163
Set Part Counting
163
Reset the Part Counter
164
Sack Full Output Optimization
164
Remote Load
166
Grid Size and the Group Offset
168
Zone Alarm Control
168
Monitor Zone Settings
169
Power Limiting
169
Power Deviation
169
Current Deviation
171
No Heater Detection
171
Energy Usage and Units
172
Number of Zones in the System
172
Standby Timer Settings
173
Set the Manual Standby Duration Timer
173
Set the Remote Standby Duration Timer
174
Set the Remote Standby Delay Timer
174
Set the Remote Standby Input Mode
175
Standby Operation Description
175
Boost Timer Settings
177
Set the Manual Boost Duration Timer
177
Set the Remote Boost Duration Timer
177
Set the Remote Boost Delay Timer
177
Change the Remote Boost Input Mode
178
Boost Operation Description
178
Resin Protection Timer
179
Set the Resin Degradation Limit
180
Set the Cycle Idle Time Limit
180
Set the Cycle Idle Reaction
180
Auto Power Limiting
181
Options and Licensing
181
Diagnostics Export
183
Mold Cooling Enable
183
Staged Startup and Shutdown
183
Staging Screen
184
Enable/Disable Staged Startup
185
Enable or Disable Staged Shutdown
186
Set the Staged Temperature and Power Setpoints
186
Hold a Stage Setpoint
186
Set the Soak Timers
187
Supply Voltage Screen
187
Configure the Supply Voltage
190
Chapter 11 Mold Picture View
191
Mold Picture View Graphic
191
Map a Network Drive
191
Load a Mold Picture View Graphic
192
Mold Picture View Toolbar
194
Configure a Mold Picture View
195
Edit Mode
195
Zone Information Panels
195
Make a Zone Information Panel
196
Move a Zone Information Panel
196
Edit a Zone Information Panel
197
Make a Leader Line
198
Change the Color of a Leader Line
198
Change the Thickness of a Leader Line
198
Delete a Leader Line
199
Delete a Zone Information Panel
199
Exit Edit Mode
199
Chapter 12 Data Recording
201
Trend Plot Screen
201
Set the Trend Plot
201
History Plot Screen
203
Curve Data Point
204
Set the Timeframe
205
Set the Date and Time Range
205
Change the Date and Time Range Old
205
Change the Date and Time Range New
205
Change the Zone Shown on the History Plot Screen
206
Process Limits Screen
207
Target Settings
209
Global Settings
210
Delay Limit Check
210
Process Variable Selector
210
Process Monitoring Setup
212
Time Mode Configuration
212
Cool down Data Collection
213
Cycle Mode Configuration
213
Data Collection Start Conditions
214
Data Collection Stop Conditions
215
Cycle Input (Heat Control Only)
222
Process Monitoring Status
222
Process Log Transfer
222
Process Data Filter
222
Save Process Data Setup
223
Chapter 13 Color Change
225
Color Change Screen
226
Ultra Purge Settings Panel
227
Ultra Purge Sequence Panel
227
Ultra Purge Mode Buttons and Status
228
Color Change Settings Panel
228
Cycle Input Connection
229
Start the Ultra Purge Process
229
Ultra Purge Process Sequences
230
Color Change and Non-Thermal Sensitive Resin
230
Color Change and Non-Thermal Sensitive Resin Example
231
Color Change and Thermal Sensitive Resin
239
Color Change and Thermal Sensitive Resin Example
240
No Color Change
248
No Color Change Example
248
Chapter 14 System Options
257
Digital I/O
257
Enable an I/O Option
258
Safety Signals (Ultrasync-E or Altanium Servo Control Installed)
258
Digital Inputs
259
Servo Digital Inputs
259
Heats Digital Inputs
260
Digital Outputs
262
Servo Digital Outputs
262
Heats Digital Outputs
265
Configurable Signals
267
Sequencer Installed)
267
Logic Function
268
Force
269
Conditions
269
Cable Connections
269
Input/Output Connector Pin-Out Description
271
Input Base Connector ID
271
Output Base Connector ID
271
Part Count Base Connector ID
273
Remote Load Base Connector ID
273
Chapter 15 SPI Protocol Option
275
SPI Command Summary
275
Echo
275
Process Setpoint
276
Process Value
276
Alarm Active Status
276
Alarm 1 Setpoint
277
Alarm 2 Setpoint
277
Alarm 1 Reset
277
Controller Status
278
Manual Percent Output
279
Open/Closed Loop
279
Chapter 16 Maintenance
281
Delta5 System
281
Card Layout Screen
283
Troubleshooting with the Card Layout Screen
284
Intelligent Control Cards
286
Replace an Intelligent Control Card (ICC2 or ICC3)
288
Replace an Intelligent Control Card
288
Replace an Open Fuse on an Intelligent Control Card
290
Or ICC 3 )
290
Delta5 Operator Interface
292
Remove and Replace the Touch Monitor
294
Remove and Replace the MCU
298
Remove and Replace the Operator Interface
302
Install the Remote Operator Interface
305
Install the Alternative Mounted Operator Interface
310
Install the Dual Touch Monitor
314
Thermocouple Calibration
320
Figure
321
Clean the System
323
Cabinet (Mainframe)
323
Touch Monitor
323
Basic Troubleshooting
324
Troubleshooting Procedures
324
Failure Causes and Solutions
327
Supported Electrical Failures
328
Appendix A Glossary of Terms
331
Index
333
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Husky Altanium Delta5 User Manual (250 pages)
Brand:
Husky
| Category:
Controller
| Size: 8 MB
Table of Contents
General Information
3
Husky Regional Service and Sales Offices
3
Ordering Spare Parts
3
Product Upgrades
3
Telephone Support Numbers
3
Ordering Additional Manuals
4
Table of Contents
5
General Safety
13
Introduction
13
Safety Signs
14
Input Wiring (Conventional)
15
Purpose of the Equipment
15
Restrictions of Use
15
Environmental Operating Specifications
16
Equipment Ratings
16
Technical Specifications
16
Controller Lifting Instructions
17
Chapter 2 Hot Runner Temperature Control
21
Types of Temperature Control
21
Open Loop Control
21
Configuring Zones
21
Configure a Zone for Zero Cross Control
22
Configure a Zone for Phase Angle Control
22
Determine the Heater Size
22
Thermocouple Types and Color Codes
23
Chapter 3 Connect the System to the Mold
25
Before Startup
25
Connect to the Power Source
25
Startup Procedure Checklist
26
Chapter 4 Altanium Operator Interface
27
General Layout
27
Altanium Operator Interface
27
Home Screen
27
Altanium Buttons
28
Controller Function Buttons
28
System Status Field
29
Navigation Buttons
30
Alarm Buttons
31
System and User Management Buttons
31
Dialog Window Buttons
32
System Modes
32
Servo Control
34
Temperature Control Views
35
Temperature Control
36
Common Buttons
37
System Configuration Buttons
38
Select a Language
39
Print to a File
40
Print Report Descriptions
41
Online Help
43
Chapter 5 Security and Administration
45
User Management and Security Screens
45
Set User Roles
45
Set Screen Security
47
Screen Security - Main Screen
47
Screen Security - Heats Page 1 Screen
49
Screen Security - Heats Page 2 Screen
52
Screen Security - Servo Screen
53
User Preferences
54
Auto Logout
54
Mold Setups
57
Mold Setup Screen
57
Make a New Mold Setup Folder
59
Make a New Mold Setup File
60
Save Changes to a Mold Setup File
60
Discard Changes to a Mold Setup File
60
Save the Current Mold Setup File as a New File
61
Load an Existing Mold Setup File
61
Delete Files
61
Copy Files
61
Rename Files
62
Transfer Data to the Network
62
Transfer Data with a USB Storage Device
62
Chapter 7 Making Adjustments
63
Zone Selection
63
Make a Zone Group
64
Multi Group View Screen
65
Changing the Header Color
67
Graphical View Screen Overview
68
Text View Screen Overview
71
Zone Selection in the Text View Screen
73
Sorting
73
Quick Set Screen
74
Zone Setpoint Fields
74
Frequently Used
74
Zone Edit
75
Setpoint Limits
76
Manual Standby
76
Manual Boost
77
Remote Standby
77
Remote Boost
78
Advanced Settings
78
Control Settings
79
Zone Name
80
Multiple Zones Names
80
Temperature Setpoints
81
Alarm Window
81
Abort Window
82
Output Mode
82
Zone Slave
82
Automatic Slave Function
83
Manually Slave One Zone to Another Zone
83
Regulation Mode
84
Setpoint Limits
84
Change the Normal Setpoint and Limits
84
Change the Manual Standby and Remote Standby Setpoint Limits
85
Change the Manual Standby Setpoint Limits
85
Change the Remote Standby Setpoint Limits
85
Change the Manual Boost Setpoints and Limits
86
Change the Remote Boost Setpoints and Limits
86
Change the Sensor Assignment (Thermocouple)
87
Change the Priority Control Mode
87
Change the Earth Leakage Check
88
Change the Automatic Manual Control
88
Change the Output Power Limit Setting
89
Change the Zone Control from ART to PID
89
Change P, I or D Parameter Values
89
Active Reasoning Technology (ART)
90
ART Process Screen
90
Manual ART Function
92
PID Control
93
Typical PID Values
93
Possible Causes of Oscillation
94
Chapter 8: Mold Diagnostics
95
Testing the Mold
95
Run a Mold Diagnostics Test
97
Set the Zone Cooling Time
97
Set the Maximum Test Time
98
Diagnostics Results
98
Test Results Screen Values
99
Automatic Thermocouple Rewiring
100
Cross-Talk Screen
101
Temperature Graphs Screen
102
Heat the Mold
105
Heater Circuit Test
105
Startup
105
Earth Leakage/Wet Heater Bake out System
106
Earth Leakage Limit
106
Set the Earth Leakage Limit
106
Configure the Length and Number of Bake out Cycles
107
Soft Start
107
Enable Soft Start
108
Disable Soft Start
108
Adjust the Soft Start Minimum Limit
108
Alarms Screen
108
Open the Alarms Screen
110
Alarm States
110
Clear Alarms
110
Event History Screen
110
Filter Events
112
Alarm and Event Icons
113
Alarm Conditions - Warning Errors
113
Abort Conditions - Shutdown Errors
114
Chapter 10 System Setup Screen
117
System Setup Screen
117
System Setup - Main
118
Network Screen
119
Connect to Network Share
120
Dashboard Interface
121
Shotscopenx
121
System Setup - Heats Setup
122
Heats Setup - Control
122
Heats Setup - Control
125
Heats Setup - Monitoring
127
Heats Setup - Monitoring 2
129
Force Temperature Units to Option
130
Units of Measure
131
Equipment Protection
131
Power Conservation
132
Part Counting
132
Set Part Counting
132
Reset the Part Counter
133
Sack Full Output Optimization
133
Remote Load
135
Grid Size and the Group Offset
137
Zone Alarm Control
137
Monitor Zone Settings
138
Power Limiting
138
Power Deviation
138
Current Deviation
140
No Heater Detection
140
Energy Usage and Units
141
Number of Zones in the System
141
Standby Timer Settings
142
Set the Manual Standby Duration Timer
142
Set the Remote Standby Duration Timer
142
Set the Remote Standby Delay Timer
142
Set the Remote Standby Input Mode
143
Standby Operation Description
143
Boost Timer Settings
145
Set the Manual Boost Duration Timer
145
Set the Remote Boost Duration Timer
145
Set the Remote Boost Delay Timer
145
Change the Remote Boost Input Mode
146
Boost Operation Description
146
Resin Protection Timer
147
Set the Resin Degradation Limit
148
Set the Cycle Idle Time Limit
148
Set the Cycle Idle Reaction
148
Auto Power Limiting
149
Options and Licensing
149
Diagnostics Export
150
Mold Cooling Enable
150
Staged Startup and Shutdown
151
Staging Screen
151
Enable/Disable Staged Startup
153
Enable or Disable Staged Shutdown
153
Set the Staged Temperature and Power Setpoints
153
Hold a Stage Setpoint
154
Set the Soak Timers
154
Supply Voltage Screen
154
Configure the Supply Voltage
157
Chapter 11 Mold Picture View
159
Mold Picture View Graphic
159
Map a Network Drive
159
Load a Mold Picture View Graphic
160
Mold Picture View Toolbar
162
Configure a Mold Picture View
163
Edit Mode
163
Zone Information Panels
163
Make a Zone Information Panel
164
Move a Zone Information Panel
164
Edit a Zone Information Panel
165
Make a Leader Line
166
Change the Color of a Leader Line
166
Change the Thickness of a Leader Line
166
Delete a Leader Line
167
Delete a Zone Information Panel
167
Exit Edit Mode
167
Chapter 12 Data Recording
169
Trend Plot Screen
169
Set the Trend Plot
169
History Plot Screen
171
Curve Data Point
172
Set the Timeframe
173
Set the Date and Time Range
173
Change the Date and Time Range Old
173
Change the Date and Time Range New
173
Change the Zone Shown on the History Plot Screen
174
Process Limits Screen
175
Target Settings
177
Global Settings
178
Delay Limit Check
178
Process Variable Selector
178
Process Monitoring Setup
180
Time Mode Configuration
180
Cool down Data Collection
181
Cycle Mode Configuration
181
Data Collection Start and Stop Conditions
182
Data Collection Stop Conditions
182
Cycle Input (Heat Control Only)
187
Process Monitoring Status
187
Process Log Transfer
187
Process Data Filter
187
Chapter 13 System Options
189
Digital I/O
189
Enable an I/O Option
190
Safety Signals (Ultrasync-E or Altanium Servo Control Installed)
190
Digital Inputs
190
Digital Outputs
192
Configurable Signals
194
Sequencer Installed)
194
Logic Function
195
Force
195
Conditions
196
Cable Connections
196
Input/Output Connector Pin-Out Description
198
Input Base Connector ID
198
Output Base Connector ID
198
Part Count Base Connector ID
199
Remote Load Base Connector ID
200
Chapter 14 SPI Protocol Option
201
SPI Command Summary
201
Echo
201
Process Setpoint
202
Process Value
202
Alarm Active Status
202
Alarm 1 Setpoint
203
Alarm 2 Setpoint
203
Alarm 1 Reset
203
Controller Status
204
Manual Percent Output
205
Open/Closed Loop
205
Chapter 15 Maintenance
207
Delta5 System
207
Card Layout Screen
209
Troubleshooting with the Card Layout Screen
209
Intelligent Control Cards
211
Replace an Intelligent Control Card (ICC2 or ICC3)
213
Replace an Open Fuse on an Intelligent Control Card
215
Delta5 Operator Interface
217
Remove and Replace the Touch Monitor
218
Remove and Replace the MCU
222
Remove and Replace the Operator Interface
226
Install the Remote Operator Interface
228
Install the Alternative Mounted Operator Interface
232
Install the Dual Touch Monitor
237
Calibrate the Thermocouple Inputs
242
Clean the System
243
Cabinet (Mainframe)
243
Touch Monitor
243
Basic Troubleshooting
244
Failure Causes and Solutions
246
Supported Electrical Failures
248
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