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Altanium Neo5
Husky Altanium Neo5 Controller Manuals
Manuals and User Guides for Husky Altanium Neo5 Controller. We have
2
Husky Altanium Neo5 Controller manuals available for free PDF download: User Manual
Husky Altanium Neo5 User Manual (254 pages)
Brand:
Husky
| Category:
Control Unit
| Size: 5 MB
Table of Contents
General Information
3
Husky Regional Service and Sales Offices
3
Ordering Additional Manuals
3
Ordering Spare Parts
3
Product Upgrades
3
Telephone Support Numbers
3
Table of Contents
5
Chapter 1 Introduction
11
General Safety
11
Safety Signs
12
Purpose of the Equipment
13
Restrictions of Use
13
Input Wiring (Conventional)
13
Environmental Operating Specifications
14
Equipment Ratings
14
Weights and Dimensions
15
Controller Lifting Instructions
16
C6-1 and C6-2 Lifting Instructions
16
Single Stack Lifting Instructions
16
Chapter 2 Hot Runner Temperature Control
19
Types of Temperature Control
19
Open Loop Control
19
Configuring Zones
20
Configuring a Zone for Zero Cross Control
20
Configuring a Zone for Phase Angle Control
20
Determining the Heater Size
20
Thermocouple Types and Color Codes
22
Chapter 3 Connecting the System to the Mold
23
Prior to Startup
23
Connecting to the Power Source
23
Startup Procedure Checklist
24
Supply Voltage Screen
25
Chapter 4 Altanium Operator Interface
29
General
29
Operator Interface - Screens and Buttons
30
Dialog Box - Accept/Cancel Buttons
30
Home Screen
30
Basic/Advanced Mode
31
Header and Footer
32
Header - Controller Function Buttons
33
Header - System Status Indicators
33
Header - Navigation Buttons
34
Footer - Alarm Buttons
35
Footer - System and User Management Buttons
35
System Screen Selections - Zone Views
36
System Screen Selections - Temperature Management
37
System Screen Selections - Data Collection and Monitoring
37
System Screen Selections - System Configuration
39
System Modes
40
Screen Keyboards, Keypads, and Selection Menus
41
Keypad Use
42
Enter a Specified Setpoint Value
43
Increase or Decrease a Setpoint by a Specified Value
43
Save Now
44
Save a Dialog Window
46
Chapter 5 Security and Administration
47
Log In/Log out
47
User Management and Security Screens
49
Manage Users
49
Add a User
50
Delete a User
54
Change a User Password
55
Set the Security Settings
56
Security Assignments Override
59
Enable Security
59
Security Settings List
59
Chapter 6 Customize
63
Customize Screen Buttons
64
Advanced Setup Screen
64
Basic Setup Screen
75
System Setup Screen
85
Default Screen Settings
88
Chapter 7 Mold Setups
97
File Management Screen
97
Delete Files
101
Transfer Data
101
Chapter 8 Process Adjustments
103
Zone Selection
103
Zone Groups
104
Quick Set Screen
120
Frequently Used Fields
121
Zone Edit
122
Zone Name
123
Locked/Unlocked
124
Display/Hide
124
Groups
125
Setpoint Limits
125
Manual Standby
126
Manual Boost
128
Remote Standby
129
Remote Boost
132
Heater Types
134
Advanced Settings
136
Control Settings
137
ART Settings
139
Zone Follower
140
Using the Automatic Follower Function
140
Manually Setting One Zone as a Follower to Another Zone
141
Alarm Window
141
Zone Calibration
142
Active Reasoning Technology (ART)
144
1ART Fault Handling
145
2Altanium Card ART Process Time Limit
145
3ART Parameters Save and Recall
145
Changing the Zone Control from ART to PID
145
Typical PID Values
145
1Possible Causes of Oscillation
146
Art 2.0
146
Chapter 9 Mold Diagnostics
149
Test Settings
149
Mold Diagnostics Test
151
Zone Cooling Time
152
Maximum Test Time
152
Test Definitions
153
Mold Test Results
153
Automatic Thermocouple Wiring
156
Compare Mold Test Results
156
Chapter 10 Heat the Mold
161
Neo5 Startup
161
Heat Circuit Test
161
Earth Leakage/Wet Heater Bake out System
162
Earth Leakage Limit
162
Configure the Length and Number of Bake out Cycles
162
Altastart
163
Unistart
163
Fast Heating
164
Soft Start Routine
164
Adjusting the Soft Start Minimum Limit
165
Alarm Screen
165
Opening the Alarm Screen
166
Clearing Alarms
167
Event History Screen
167
Filtering Events
169
Alarm Conditions - Warning Errors
170
Abort Conditions - Shutdown Errors
171
Chapter 11 System Setup Screen
173
System Setup Screen
173
Changing the Number of Zones in the System
179
Chapter 12 Staged Startup and Shutdown
181
Enabling or Disabling Staged Startup
181
Setting Soak Timers
183
Set the Stage Temperature and Power
184
Chapter 13 Data Recording
185
Process Monitor Screen
185
Change the Zones
186
Change the Graphic Process Traces
186
View a Specific Point on the Plot
187
Power Deviation
187
Configure the Power Deviation
189
Troubleshooting
191
CAN Information
192
Chapter 14 Data Exchange
195
Select Reports, Process Data, and Settings
195
Report Descriptions
197
Chapter 15 Digital I/O
201
Digital I/O Connector Pin-Out Description
203
Digital Inputs
203
Digital Outputs
203
Input Connector Pin-Out
204
Output Connector Pin-Out
205
Chapter 16 Maintenance
207
Servicing the System
208
Cable Connections
210
Cable Connections - Integrated Configuration
210
Cable Connections - Freestanding Configuration
211
Intelligent Control Cards
212
Replacing an Intelligent Control Card
214
Replacing a Blown Fuse on an Intelligent Control Card
216
Neo5 Operator Interface
217
Replacing the Touch Monitor - Integrated Configuration
219
Replacing the MCU - Integrated Configuration
223
Replacing the Touch Monitor - Freestanding Configuration
227
Replacing the MCU - Freestanding Configuration
231
Replacing the Operator Interface - Freestanding Configuration
235
Neo5 Mobile Stand
238
Installing Neo5 on the Mobile Stand
239
Cleaning the System
243
Mainframe (Cabinet)
243
Touch Monitor
243
Basic Troubleshooting
244
Troubleshooting Procedures
244
Appendix A Glossary of Terms
247
Index
249
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Husky Altanium Neo5 User Manual (182 pages)
Brand:
Husky
| Category:
Temperature Controller
| Size: 14 MB
Table of Contents
General Information
3
Telephone Support Numbers
3
Husky Regional Service and Sales Offices
3
Product Upgrades
3
Ordering Spare Parts
3
Ordering Additional Manuals
3
Table of Contents
5
Chapter 1 Introduction
11
General Safety
11
Safety Signs
12
Purpose of the Equipment
13
Restrictions of Use
13
Input Wiring (Conventional)
13
Environmental Operating Specifications
14
Equipment Ratings
14
Weights and Dimensions
15
Controller Lifting Instructions
15
C6-1 and C6-2 Lifting Instructions
15
Single Stack Lifting Instructions
16
Chapter 2 Hot Runner Temperature Control
19
Types of Temperature Control
19
Open Loop Control
19
Configuring Zones
20
Configuring a Zone for Zero Cross Control
20
Configuring a Zone for Phase Angle Control
20
Determining the Heater Size
20
Thermocouple Types and Color Codes
22
Chapter 3 Connecting the System to the Mold
23
Prior to Startup
23
Connecting to the Power Source
23
Startup Procedure Checklist
24
Chapter 4 Altanium Operator Interface
25
General
25
Operator Interface - Screens and Buttons
26
Dialog Box - Accept/Cancel Buttons
26
Home Screen
26
Header and Footer
27
Header - Controller Function Buttons
27
Header - System Status Indicators
28
Header - Navigation Buttons
28
Footer - Alarm Buttons
29
Footer - System and User Management Buttons
29
System Screen Selections - Zone Views
30
System Screen Selections - Temperature Management
30
System Screen Selections - Data Collection and Monitoring
30
System Screen Selections - System Configuration
30
Supply Voltage Screen
31
Chapter 5 Security and Administration
35
Login/Logout
35
Login
35
User Management and Security Screens
36
Manage Users
37
Add a User
37
Delete a User
40
Change a User Password
41
Set the Security Settings
42
Enable Security
43
Chapter 6 Mold Setups
45
Mold Setup Screen
45
Saving Changes to a Mold Setup File
47
Saving the Current Mold Setup File as a New File
47
Loading an Existing Mold Setup File
47
Deleting Files
48
Copying Files
48
Transferring Data
48
Transferring Data to the Network
48
Transferring Data Using a USB Storage Device
48
Chapter 7 Making Adjustments
49
Zone Selection
49
Creating a Group
50
Color Code
54
Layout Order
55
Show Group Details
56
Neo2 View Screen Overview
57
Text View Screen Overview
61
Zone Selection in the Text View Screen
63
Sorting
63
Quick Set Screen
63
Frequently Used Fields
64
Zone Edit Fields
68
Groups
70
Setpoint Limits
70
Manual Standby
72
Manual Boost
75
Remote Standby
78
Remote Boost
82
Heater Types
86
Advanced Settings
87
Control Settings Fields
91
Art Settings
92
Zone Slave
96
Using the Automatic Slave Function
96
Manually Slaving One Zone to Another Zone
97
Active Reasoning Technology (ART)
97
Changing the Zone Control from ART to PID
98
Typical PID Values
98
Possible Causes of Oscillation
98
Chapter 8: Mold Diagnostics
99
Running a Mold Diagnostics Test
102
Zone Cooling Time
103
Maximum Test Time
103
Test Definitions
103
Mold Test Results
104
Automatic Thermocouple Wiring
106
Compare Mode Test Results
107
Mold Diagnostics
99
Test Settings
99
Chapter 9 Heating the Mold
109
Heater Circuit Test
109
Startup
109
Earth Leakage/Wet Heater Bake out System
110
Earth Leakage Limit
110
Configuring the Length and Number of Bake out Cycles
110
Soft Start Routine
111
Adjusting the Soft Start Minimum Limit
111
Alarm Screen
111
Opening the Alarm Screen
112
Clearing Alarms
113
Event History Screen
113
Filtering Events
114
Alarm Conditions - Warning Errors
115
Abort Conditions - Shutdown Errors
115
Chapter 10 System Setup Screen
117
System Setup Screen
117
Changing the Number of Zones in the System
121
Chapter 11 Staged Startup and Shutdown
123
Enabling or Disabling Staged Startup
123
Setting Soak Timers
124
Set the Stage Temperature and Power
125
Chapter 12 Data Recording
127
Process Monitor Screen
127
Viewing the Process
128
Chapter 13 Data Exchange
129
Select Reports Process Data and Settings
129
Report Descriptions
131
Chapter 14 Digital I/O
135
Configure the Digital I/O
136
Digital I/O Connector Pin-Out Description
137
Digital Input Descriptions
137
Digital Output Descriptions
137
Input Connector Pin-Out
138
Output Connector Pin-Out
139
Chapter 15 Maintenance
141
Servicing the System
142
Cable Connections
144
Cable Connections - Integrated Configuration
144
Cable Connections - Freestanding Configuration
145
Intelligent Control Cards
146
Replacing an Intelligent Control Card
148
Replacing a Blown Fuse on an Intelligent Control Card
150
Neo5 Operator Interface
152
Replacing the Touch Monitor - Integrated Configuration
153
Replacing the MCU - Integrated Configuration
157
Replacing the Touch Monitor - Freestanding Configuration
162
Replacing the MCU - Freestanding Configuration
166
Replacing the Operator Interface - Freestanding Configuration
171
Neo5 Mobile Stand
174
Installing Neo5 on the Mobile Stand
175
Cleaning the System
178
Mainframe (Cabinet)
178
Touch Monitor
178
Basic Troubleshooting
179
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