Club Car CARRYALL 502 ELECTRIC Operator's Manual
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Club Car CARRYALL 502 ELECTRIC Operator's Manual

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CARRYALL 502 ELECTRIC
Operators Manual
APPLICABLE TO VEHICLES WITH SERIAL PREFIX OF DQ

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Summary of Contents for Club Car CARRYALL 502 ELECTRIC

  • Page 1 CARRYALL 502 ELECTRIC Operators Manual APPLICABLE TO VEHICLES WITH SERIAL PREFIX OF DQ...
  • Page 2 Copyright © 2020 Club Car, LLC This manual effective September 10, 2020...

  • Page 3: Introduction

    Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage. Club Car recommends owners that rent or loan vehicles make sure operators read this manual before vehicle operation.
  • Page 4 APPROVED DEALERS AND DISTRIBUTORS Club Car’s customer support system offers fast and courteous service. Speak with your dealer or distributor for: • Accessories • Technical Advice • Publications • Warranty Work • Replacement Parts To find your nearest dealer or distributor: •...
  • Page 5 LIABILITY AND VEHICLE DESIGN CHANGES Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold.
  • Page 6 This manual contains proprietary information that is protected by copyright. All rights are reserved. Express written consent of Club Car, LLC is necessary to photocopy, replicate, or translate this manual. The information contained in this publication is subject to change without notice.

  • Page 7: Table Of Contents

    Turn Signal Lever ..........................28 SECTION 4 – VEHICLE FEATURES......................29 Vehicle Features Description ....................... 30 Tilt Cargo Bed............................30 Description ............................. 30 Operation............................30 USB Receptacle............................ 31 VersAttach System ..........................31 CARRYALL 502 ELECTRIC Page v Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 8 Uphill Slope............................. 52 Side Hill Slope..........................53 Downhill Slope ..........................54 Over Obstacles ..........................54 Below Obstacles ..........................55 Night Time ............................55 Through Water..........................55 With Cargo ............................56 CARRYALL 502 ELECTRIC Page vi Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 9 Warranty Timeframe ........................84 Exclusions ............................85 Voiding Of Warranty ........................86 Sole Remedy........................... 86 Disclaimer............................86 No Consequential Damages ......................86 How To Make A Warranty Claim ..................... 87 CARRYALL 502 ELECTRIC Page vii Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 10 (Page intentionally left blank.)

  • Page 11: Notices

    Safety Information Notices SAFETY INFORMATION CARRYALL 502 ELECTRIC Operators Manual Page 9 TPCC01DQ00EN019 (Edition C)

  • Page 12: General Safety Information

    Any vehicle can be used in a variety of usages outside of the manufacturer’s intent. Club Car cannot anticipate and warn for every possible usage condition. Therefore, the operator must exercise good sense and judgement and must operate the vehicle in an appropriate manner for the way in which the vehicle is being used.

  • Page 13: Safety Committee

    A NOTICE identifies a hazardous situation which could result in property damage. SAFETY COMMITTEE If the vehicle is rented or part of a fleet, Club Car recommends a safety committee. The primary concern of the safety committee is safe vehicle operation. Safety committee objectives include: •...

  • Page 14: Vehicle Safety And Compliance Decals

    Use a soft moist cloth to clean the decals. Do not use solvents, gasoline, or other chemicals to clean the decals. Do not pressure wash decals. CARRYALL 502 ELECTRIC Page 12 Operators Manual...
  • Page 15 • Children requiring a child safety seat must not ride in vehicle. • Never operate under the influence of alcohol or drugs. • Never attempt jumps and avoid extreme braking in reverse. 103961601 4. Rollover Warning Decal 3. 12V Decal CARRYALL 502 ELECTRIC Operators Manual Page 13 TPCC01DQ00EN019 (Edition C)
  • Page 16 10. Component Cover Decal CAUTION (+) 48V ACC. Frame is isolated from FUSE BLOCK 105130001 power system. Do not use as ground. 105124701 11. Ground Warning Decal 12. 48-Volt Accessory Fuse Block Decal CARRYALL 502 ELECTRIC Page 14 Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 17 • 1500 lb (680 kg) vehicle combination rated capacity. Includes vehicle rated capacity and gross trailer weight. 16. Vehicle Loading Warning Decal WARNING CRUSH HAZARD CAN CAUSE SERIOUS INJURY Keep hands clear when closing cargo bed. 102459301 17. Bed Latch Warning Decal CARRYALL 502 ELECTRIC Page 15 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 18: Vehicle Safety Features

    Fully Released • Optional - Let the vehicle coast freely. Note: The regenerative braking functions are controlled by the controller settings. Speak with your dealer or distributor for more information. CARRYALL 502 ELECTRIC Page 16 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 19: Walk-Away Braking

    DAMAGE OR CORROSION. CLEAN CORROSION FROM THE BATTERY TERMINALS. BATTERY INTERNATIONAL SAFETY SYMBOLS Understand and obey the international safety symbols on the vehicle battery before you use, repair, or service the vehicle. CARRYALL 502 ELECTRIC Page 17 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 20: Lead-Acid Battery Recycling

    (WEEE) symbol printed on them must be collected and recycled separately from other waste. Do not discard lead-acid batteries as municipal waste. Speak with your dealer or distributor on how to correctly recycle lead-acid batteries. CARRYALL 502 ELECTRIC Page 18 Operators Manual...

  • Page 21: Section 2 - Indicators, Gauges, And Displays

    Indicators, Gauges, And Displays Battery Safety Information INDICATORS, GAUGES, AND DISPLAYS CARRYALL 502 ELECTRIC Operators Manual Page 19 TPCC01DQ00EN019 (Edition C)

  • Page 22: Indicator, Gauge, And Display Locations

    • The battery state of charge (SOC) is less than 20%. Charge the batteries as quickly as possible. • The batteries start to charge. Note: The multi-purpose buzzer will operate three times. CARRYALL 502 ELECTRIC Page 20 Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 23 Battery SOC is less than 20% but more than 10%. (CONSTANT) Battery SOC is less than 10%. (FLASH ON AND OFF) (FLASH ON AND OFF The batteries charging has started. THREE TIMES) CARRYALL 502 ELECTRIC Operators Manual Page 21 TPCC01DQ00EN019 (Edition C)
  • Page 24 (Page intentionally left blank.)

  • Page 25: Section 3 - Vehicle Controls

    Vehicle Controls Charge Indicator Light VEHICLE CONTROLS CARRYALL 502 ELECTRIC Operators Manual Page 23 TPCC01DQ00EN019 (Edition C)

  • Page 26: Vehicle Controls Locator

    9. Forward / Neutral / Reverse Control (FNR) 10. Run/Tow Switch And Circuit Breaker 11. Electric Bed Lift Switch (Optional Equipment) ACCELERATOR PEDAL The accelerator pedal is used to increase and maintain the speed of the vehicle. CARRYALL 502 ELECTRIC Page 24 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 27: Brake Pedal

    Have a trained technician examine the vehicle after two open circuit breaker events. ELECTRIC BED LIFT SWITCH The electric bed lift switch controls the movement POSITION FUNCTION of the cargo bed. Lift Bottom Lower CARRYALL 502 ELECTRIC Operators Manual Page 25 TPCC01DQ00EN019 (Edition C)

  • Page 28: Forward / Neutral / Reverse Control

    HORN The horn button is used to control the horn. The horn button is spring loaded to stay in the off position. Push and hold the horn button to operate the horn. CARRYALL 502 ELECTRIC Page 26 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 29: Key Switch

    The park brake is a variable position control that is used to make sure that a vehicle does not move while parked. Push the park brake firmly to engage the park brake. To disengage the park brake, push the accelerator or brake pedal. CARRYALL 502 ELECTRIC Operators Manual Page 27 TPCC01DQ00EN019 (Edition C)

  • Page 30: Run/Tow Switch

    TURN SIGNAL LEVER The turn signal lever controls the operation of the POSITION FUNCTION turn signal lights. The turn signal light will flash when turned on. Down Left Center Right CARRYALL 502 ELECTRIC Page 28 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 31: Section 4 - Vehicle Features

    Vehicle Features Turn Signal Lever VEHICLE FEATURES CARRYALL 502 ELECTRIC Operators Manual Page 29 TPCC01DQ00EN019 (Edition C)

  • Page 32: Vehicle Features Description

    The prop rod is used to hold the lifted cargo bed in position. OPERATION LIFT THE TILT CARGO BED Disable the vehicle. Pull the bed latch handle. Lift the bed. CARRYALL 502 ELECTRIC Page 30 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 33: Usb Receptacle

    VERSATTACH SYSTEM VersAttach is a track-based attachment system that organizes and secures cargo bed accessories. Speak with your local approved dealer or distributor for a full list of accessories and configurations. CARRYALL 502 ELECTRIC Operators Manual Page 31 TPCC01DQ00EN019 (Edition C)
  • Page 34 (Page intentionally left blank.)

  • Page 35: Section 5 - Battery Charger

    Battery Charger VersAttach System BATTERY CHARGER CARRYALL 502 ELECTRIC Operators Manual Page 33 TPCC01DQ00EN019 (Edition C)

  • Page 36: Introduction

    • Decrease utility surcharges and optimize the use of AC line with a Power Factor of more than 0.99. RELIABLE • Increased reliability through convection cooling and the elimination for a cooling fan. CARRYALL 502 ELECTRIC Page 34 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 37: Specifications

    9.5 A at 120 VAC nominal 5.0 A at 230 VAC nominal Frequency 45 to 65 Hz DC OUTPUT 48 VDC minimum Voltage 68 VDC maximum 18 A minimum Current 1 A maximum CARRYALL 502 ELECTRIC Operators Manual Page 35 TPCC01DQ00EN019 (Edition C)

  • Page 38: Governmental And Industry Certifications

    CORD CAN CAUSE A FIRE OR AN ELECTRICAL SHOCK. Use of an extension cord with the charger is not recommended. Precautions when the use of an extension cord is necessary: CARRYALL 502 ELECTRIC Page 36 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 39: Battery Charging Interlock

    (Flash On And Off) seconds if no battery is connected. Green Charging is complete. Charger in maintenance (Constant) Mode. Green Absorption phase complete. In finish phase. (Flash On And Off) CARRYALL 502 ELECTRIC Operators Manual Page 37 TPCC01DQ00EN019 (Edition C)

  • Page 40: Inspection And Service

    ELECTRICAL CORDS Examine electrical cords for wear and damage before use. Immediately replace electrical cords for: • Cracks • Cuts • Frayed wiring • Insulation damage • Loose connections • Splices CARRYALL 502 ELECTRIC Page 38 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 41: Electrical Plugs And Receptacles

    24 cells. Replace batteries as necessary. Low Voltage Sensed Do a voltage check on each individual vehicle battery. Replace batteries as necessary. Reset charger by removing electrical power for a minimum 15 seconds. CARRYALL 502 ELECTRIC Operators Manual Page 39 TPCC01DQ00EN019 (Edition C)
  • Page 42 Reset charger by removing electrical power for a minimum 15 seconds. Reset charger by removing electrical power for a minimum 15 seconds. Charger internal fault Return charger to an approved service center if fault persists. CARRYALL 502 ELECTRIC Page 40 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 43: Section 6 - Vehicle Specifications

    Vehicle Specifications Troubleshooting VEHICLE SPECIFICATIONS CARRYALL 502 ELECTRIC Page 41 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 44: Dimensions

    Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com for information regarding tire type, inflation pressure, and lugnut torque. ELECTRIC MOTOR Motor Type 48V DC motor Motor Horsepower Rating 3.7 hp (2.75 kW) CARRYALL 502 ELECTRIC Page 42 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 45: Batteries

    400 lb (181.4 kg) Maximum Occupant Capacity 800 lb (362.9 kg) Maximum Cargo Capacity 150 lbf (667 N) Maximum Trailer Tongue Weight 1500 lb (680.4 kg) Maximum Gross Trailer Weight CARRYALL 502 ELECTRIC Operators Manual Page 43 TPCC01DQ00EN019 (Edition C)
  • Page 46 The maximum gross vehicle weight is the vehicle weight plus the vehicle rated Vehicle Weight capacity. Maximum Gross Vehicle The maximum gross vehicle combination weight is the maximum gross vehicle Combination weight plus the gross trailer weight. Weight CARRYALL 502 ELECTRIC Page 44 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 47: Section 7 - Vehicle Operation

    Vehicle Operation Vehicle Weights And Load Capacities VEHICLE OPERATION CARRYALL 502 ELECTRIC Page 45 Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 48 VEHICLE IS IN OPERATION. A SHARP TURN AT HIGH SPEEDS CAN CAUSE A ROLL-OVER OR FALLING OFF WHICH CAN RESULT IN PROPERTY DAMAGE, AND SERIOUS PERSONAL INJURY. OPERATE THE VEHICLE SLOWLY IN TURNS. CARRYALL 502 ELECTRIC Page 46 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 49: Daily Pre-Operational Safety And Performance Checks

    If the vehicle is removed from operation, speak with your dealer or distributor for maintenance and repairs. CARRYALL 502 ELECTRIC Page 47 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 50: Daily Pre-Operational Safety Checklist

    VEHICLE PERFORMANCE INSPECTION Before the vehicle performance inspection: • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. CARRYALL 502 ELECTRIC Page 48 Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 51 Try to push the vehicle to engage the walk-away braking. Walk-away braking is engaged when: 15.A The multi-purpose buzzer operates. Note: Regenerative braking operates and limits the vehicle speed to no more than 1 to 3 mph (1.6 to 4.8 km/h). Stop the vehicle. CARRYALL 502 ELECTRIC Operators Manual Page 49 TPCC01DQ00EN019 (Edition C)

  • Page 52: Vehicle Movement

    To start the motor: Put the key into the key switch. Turn the key to ON. Set the FNR to F or R. Push the accelerator pedal to start the motor. CARRYALL 502 ELECTRIC Page 50 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 53: Turn Off Motor

    CAN CAUSE PROPERTY DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH. DECREASE THE VEHICLE SPEED WHEN IN REVERSE AND PREVENT SUDDEN STOPS. Before reverse movement: • Read and obey all safety decals and information located on the vehicle. CARRYALL 502 ELECTRIC Page 51 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 54: Slow Or Stop The Vehicle

    BACKWARD, AND SUDDEN STOPS. DO NOT USE THE ACCELERATOR PEDAL TO HOLD THE VEHICLE POSITION ON A SLOPE. WHEN STOPPED ON A SLOPE, USE THE BRAKE PEDAL TO HOLD THE VEHICLE POSITION. CARRYALL 502 ELECTRIC Page 52 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 55: Side Hill Slope

    • Always examine the terrain carefully before driving on a slope. Do not drive on a slope with slippery or loose surfaces. • Keep your feet on the floorboard. • Continue at a stable rate of speed. Do not accelerate quickly. CARRYALL 502 ELECTRIC Operators Manual Page 53 TPCC01DQ00EN019 (Edition C)

  • Page 56: Downhill Slope

    • Drive slowly and use caution when operating on unfamiliar terrain. Not all obstacles are immediately visible. • Do not drive over large obstacles such as large rocks and fallen trees. CARRYALL 502 ELECTRIC Page 54 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 57: Below Obstacles

    Precautions when driving through water is unavoidable: • Decrease the vehicle speed. • Use extreme caution. • Do not drive through water that is more than 3 inches (7.62 cm) deep. CARRYALL 502 ELECTRIC Page 55 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 58: With Cargo

    Vehicle speed should never exceed 5 mph (8 km/h) when towing loads in rough terrain, while cornering, or while climbing or going down a hill. CARRYALL 502 ELECTRIC Page 56 Operators Manual...

  • Page 59: Section 8 - Vehicle Maintenance

    Vehicle Maintenance Driving Conditions VEHICLE MAINTENANCE CARRYALL 502 ELECTRIC Page 57 Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 60 CAPACITY. DO NOT USE THE LIFTING DEVICE TO HOLD THE VEHICLE IN THE LIFTED POSITION. USE APPROVED JACK STANDS OF PROPER WEIGHT CAPACITY TO SUPPORT THE VEHICLE AND CHOCK THE WHEELS THAT REMAIN ON THE FLOOR. CARRYALL 502 ELECTRIC Page 58 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 61: Disable The Vehicle

    Use non-abrasive wax products. Battery acid, fertilizers, tars, asphalt, creosote, paint, or chewing gum should be removed immediately to prevent possible stains. Discard the waste water correctly. CARRYALL 502 ELECTRIC Operators Manual Page 59 TPCC01DQ00EN019 (Edition C)

  • Page 62: Vehicle Interior

    Do the Daily Pre-Operational Safety Check. Do the Daily Vehicle Performance Inspection. Daily Charge the batteries. No SPWS: Examine the battery acid level of all the batteries. Add Weekly water as necessary. CARRYALL 502 ELECTRIC Page 60 Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 63 • lubricate the accelerator pedal Have a trained technician examine the: • batteries • front wheel bearings 100 hours / 12 months • pedal components • safety decals • transaxle fluid CARRYALL 502 ELECTRIC Operators Manual Page 61 TPCC01DQ00EN019 (Edition C)

  • Page 64: Maintenance Tasks

    Place the jack in the center of the lift point. Lift the front of the vehicle. Put jack stands under the frame rails. Lower the vehicle onto the jack stands. CARRYALL 502 ELECTRIC Page 62 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 65: Lower The Vehicle

    Lower the vehicle onto the jack stands. LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the front of the vehicle is lowered: • Use a jack rated for the vehicle. CARRYALL 502 ELECTRIC Operators Manual Page 63 TPCC01DQ00EN019 (Edition C)
  • Page 66 Lift the vehicle off of the jack stands. Remove the jack stands. Lower the vehicle. LOWER THE REAR OF THE VEHICLE Before the rear of the vehicle is lowered: • Use a jack rated for the vehicle. CARRYALL 502 ELECTRIC Page 64 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 67: Tire Pressure Measurement

    Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lug nut torque. Install the valve stem cap. WHEEL ASSEMBLY WHEEL ASSEMBLY REMOVAL Before the wheel assembly is removed: CARRYALL 502 ELECTRIC Operators Manual Page 65 TPCC01DQ00EN019 (Edition C)
  • Page 68 Tighten the lug nuts to the recommended torque specification. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Install the wheel cover. CARRYALL 502 ELECTRIC Page 66 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 69: Section 9 - Battery Maintenance

    Battery Maintenance Maintenance Tasks 316V BATTERY MAINTENANCE CARRYALL 502 ELECTRIC Operators Manual Page 67 TPCC01DQ00EN019 (Edition C)

  • Page 70: Battery Cleaning

    TIMES PER HOUR. THE TOTAL VOLUME OF AIR IN THE CHARGING AREA MUST BE CHANGED AT LEAST FIVE TIMES PER HOUR. EXHAUST FANS MUST BE LOCATED AT THE HIGHEST POINT OF THE ROOF. SPEAK WITH A LOCAL HVAC ENGINEER. CARRYALL 502 ELECTRIC Page 68 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 71: Battery Electrical Connection

    TOW SWITCH SET TO RUN CAN CAUSE A BATTERY EXPLOSION AND SERIOUS PERSONAL INJURY. SET THE RUN/TOW SWITCH TO TOW BEFORE THE BATTERIES ARE DISCONNECTED OR CONNECTED. Set the Run/Tow switch to TOW. Disconnect the negative (-) cable (1). CARRYALL 502 ELECTRIC Operators Manual Page 69 TPCC01DQ00EN019 (Edition C)

  • Page 72: Connect

    Tighten the hold-down nuts to 110 lb·in (12.4 N·m). ADD WATER TO A BATTERY WITHOUT SINGLE POINT WATERING SYSTEM This information is for batteries without a Single Point Watering System (SPWS). Before water is added: CARRYALL 502 ELECTRIC Page 70 Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 73 Make sure that the battery acid is 0.5 inches (13 mm) above the top of the plates. Add water as necessary. LOOSE BATTERY CAPS CAN CAUSE BATTERY ACID TO LEAK. CAUTION FULLY ATTACH THE BATTERY CAPS TO PREVENT LEAKAGE. Install and lock the cap. CARRYALL 502 ELECTRIC Page 71 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 74: Deionizer

    Water purity is one of the more important factors in the performance and life of the vehicle batteries. Club Car has put an increased importance on water purity and battery maintenance. Club Car recommends the use of distilled water or a deionizer because of the cost of water testing and fluctuations in the daily changes to water quality.

  • Page 75: Preferred Sources

    The selection of membranes and usage frequency determines the quantity of solids or impurities which get caught and hence the purity quality of the filtered water. Because of the variance in water quality consistency, Club Car recommends the use of the deionizer or distilled water. TAP WATER Because of the levels of dissolved minerals and chemicals that can degrade battery performance and life the use of tap water without filtering should be limited.
  • Page 76 Platinum None allowed Positive plate shedding Selenium Slight self-discharge of negative plates Zinc Organic and Corrosion of positive plates 50.0 volatile matter Suspended Trace None matter Total solids 100.0 None CARRYALL 502 ELECTRIC Page 74 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 77: Section 10 - Transport And Tow

    Transport And Tow Water Quality TRANSPORT AND TOW CARRYALL 502 ELECTRIC Page 75 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 78: Prepare The Vehicle To Be Towed

    TOWING A TRAILER OR VEHICLE. Use only a Club Car approved tow kit. Prepare the vehicle to be towed. Use a Club Car approved tow kit to tow the vehicle. Tow the trailer or vehicle under 5 mph (8 km/h). VEHICLE TRANSPORT PREPARATION...

  • Page 79: Vehicle Transport Recovery

    Make sure that the trailer is correctly configured to remove the vehicle from the trailer safely. Remove all materials used to secure the vehicle to the trailer. Examine the vehicle for loose parts. Tighten as necessary. Install the windshield. CARRYALL 502 ELECTRIC Page 77 Operators Manual TPCC01DQ00EN019 (Edition C)
  • Page 80 (Page intentionally left blank.)

  • Page 81: Section 11 - Extended Storage

    Extended Storage Vehicle Transport Recovery EXTENDED STORAGE CARRYALL 502 ELECTRIC Operators Manual Page 79 TPCC01DQ00EN019 (Edition C)

  • Page 82: Extended Storage Preparation

    Adjust pressure in each tire to the recommended tire pressure. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Clean the vehicle. CARRYALL 502 ELECTRIC Page 80 Operators Manual TPCC01DQ00EN019 (Edition C)

  • Page 83: Return To Service From Extended Storage

    Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Have a trained technician lubricate the vehicle. Do a daily pre-operation safety checklist. Do a vehicle performance inspection. CARRYALL 502 ELECTRIC Operators Manual Page 81 TPCC01DQ00EN019 (Edition C)
  • Page 84 (Page intentionally left blank.)

  • Page 85: Section 12 - Warranties

    Warranties Return To Service From Extended Storage WARRANTIES CARRYALL 502 ELECTRIC Operators Manual Page 83 TPCC01DQ00EN019 (Edition C)

  • Page 86: Limited Warranty

    Club Car will provide only the replacement parts or components. If the warranty registration form is not completed and returned to Club Car at the time of the original retail sale, the Purchaser must provide proof of date of purchase with any warranty claim.

  • Page 87: Exclusions

    EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non- approved GPS systems, non-approved alteration, and acts of God.

  • Page 88: Voiding Of Warranty

    Purchaser. Club Car makes no other representation or warranty of any kind, and no representative, employee, distributor or dealer of Club Car has the authority to make or imply any representation, promise or agreement, which in any way varies the terms of this warranty.

  • Page 89: How To Make A Warranty Claim

    To make a warranty claim under this limited warranty, you must present the vehicle or defective component with evidence of proof of purchase date and number of amp hours (if applicable) to an authorized Club Car dealer. For warranty-related communication, contact: E-mail cci_warrantyadministration@clubcar.com...
  • Page 90 Publication Part Number TPCC01DQ00EN019 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...

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