Console Cover Removal And Installation - Segway Personal Transporter i2 Parts Replacement Manual

Console Cover Removal and Installation

The console cover is rarely replaced. It is
typically removed only when you need to access
other console components, and may be
reinstalled if no damage occurs to the console
cover and gasket during removal.
The console cover is sealed to the console using
RTV silicone sealant. Peeling up of the console
cover is accomplished by overcoming the
adhesion of the RTV sealant. Damage can occur
to the cover and/or gasket during removal, so
extreme care is needed during the removal
process. If damaged, replacement with a new
cover or gasket will be necessary.
To remove console cover:
1. Make sure Segway PT is powered off and
unplugged.
2. Remove console cover trim (page 6‐6).
3. Depending on revision, use T‐20 or T‐25 6‐
lobe wrench to remove (4) screws holding
console cover to console housing. See
Figure 9‐2.
Console Cover
20929-00001
brass insert
Figure 9‐2: Remove or Install Console Cover
4. Carefully pry off the console cover using the
UIC cover extraction tool (21813‐00001)
designed for this purpose (Figure 9‐3). You
9‐4
20203-00002
can purchase this tool and instructions from
Segway.
Figure 9‐3: UIC Cover Extraction Tool (21813‐00001)
Because console cover was installed using RTV
sealant, cover strongly adheres to console. Take
care to pry cover loose slowly from console to
avoid damaging cover and gasket.
Segway® Personal Transporter i2, x2, x2 Turf Parts Replacement