Organization - Segway Personal Transporter i2 Parts Replacement Manual

About This Guide

Organization

This manual organizes parts replacement instructions into two general categories: Instructions
intended for either customers or service technicians (Chapter 1 through Chapter 6), and
instructions intended for service technicians only (Chapter 7 through Chapter 14).
The instructions in Chapter 8 through Chapter 14 describe procedures for replacing parts after
having established a serviceable power base (which is described in Chapter 7).
Chapter Description
page ix Contains important safety information you must read before servicing the Segway PT.
page xv Shows an exploded replacement parts diagram.
Chapter 1 Describes removal and installation procedures for the LeanSteer frame.
Chapter 2 Describes removal and installation procedures for the mats.
Chapter 3 Describes troubleshooting, removal, and installation procedures for the Li‐ion batteries.
Chapter 4 Describes removal and installation procedures for the tire/wheel assembly.
Chapter 5 Describes removal and installation procedures for the fender.
Chapter 6 Describes removal and installation procedures for the power base trim (fascia).
Chapter 7 Describes procedure for establishing a serviceable power base.
Chapter 8 Describes troubleshooting, removal, and installation of a gearbox assembly.
Chapter 9 Describes removal and installation procedures for the console and related components.
Chapter 10 Describes removal and installation procedures for the chassis cover.
Chapter 11 Describes troubleshooting, removal, and installation procedures for the CU boards.
Chapter 12 Describes removal, and installation procedures for the balance sensor assembly.
Chapter 13 Describes removal and installation of a motor assembly.
Chapter 14 Describes power base chassis.
Appendix A Describes standard tests to perform after servicing the Segway PT.
Appendix B Provides parts lists for the Gen 2 Segway PT.
Appendix C Lists and describes fasteners that are approved for use in servicing the Segway PT.
Appendix D Lists recommended tools and diagnostic equipment necessary to properly service a Segway PT.
Glossary Lists and briefly defines product specific and other terms used in this manual.
xii Segway® Personal Transporter i2, x2, x2 Turf Parts Replacement Guide