Komatsu 830E-AC Shop Manual page 94

Dump truck, serial numbers a30001-a30035
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4. Attach overhead hoist to lifting eyes on grid
package (3).
5. Remove hardware attaching grid package to
the deck, lift assembly off deck and move to
storage or work area.
NOTE: If grid assembly or cooling blower repairs are
required refer to applicable G.E. publication for
service and maintenance procedures.
6. Install lifting device at eyes at each corner of
the deck and take up slack. Do not attach lift-
ing device to the hand rail structure.
7. Remove plugs covering deck mounting hard-
ware (see Figure 2-2).
8. Verify all wiring harnesses, cables or hoses
have been removed. Carefully raise deck and
remove from deck supports.
Installation
Repeat above procedures in reverse order for instal-
lation of the deck and components. Tighten all
attaching hardware to standard torque specifications
as listed in Section A, Standard Torque Chart and
Tables.
• Clean
all
mount
mating
installation.
• Clean mounting area before installing ground
cables.
• Be certain all electrical connections and harness
clamps are reinstalled and secure.
• Replace plugs covering deck mounting hardware
to prevent dirt accumulation.
All propulsion system power cables must be
properly secured in their wood or other non-fer-
rous cable cleats. If clamps are cracked and bro-
ken, oil soaked or otherwise damaged, replace
them with new parts. Inspect cable insulation and
replace cable if insulation is damaged.
B2-6
LEFT DECK
Removal
NOTE: The left deck mounting arrangement is nearly
identical to the right deck. Refer to Section N, Truck
Cab, for cab removal and installation instructions.
Refer to Figure 2-1 for the location of individual
sections.
If equipped with air conditioning and air condi-
tioning system components are to be removed,
refer to Section N, Operator Comfort, for special
surfaces
before
instructions on discharging the air conditioning
system prior to disconnecting any air condition-
ing lines.
Structural Components
1. Shut down engine following all the procedures
listed on page B2-3 of this Section of the man-
ual.
2. Ensure the brake system accumulators have
been bled down to release pressure.
3. Tag and disconnect all hydraulic lines and elec-
trical cables which will interfere with deck
removal. Cap all lines to prevent entrance of
foreign material.
4. Install lifting device to lift eyes at each corner of
the deck and take up slack. Do not attach lift-
ing device to the hand rail structure.
5. Remove deck mounting hardware at frame sup-
port and front upright.
6. Verify all wiring harnesses, cables or hoses
have been removed. Carefully raise deck and
remove from deck supports.
B02029

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