Komatsu 830E-AC Shop Manual page 204

Dump truck, serial numbers a30001-a30035
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Cleaning and Inspection
1. The drive (71), armature (45) and fields (46)
should not be cleaned in any degreasing tank,
or with grease dissolving solvents, since these
would dissolve the lubricant in the drive and
damage the insulation in the armature and field
coils.
2. All parts except the drive should be cleaned
with mineral spirits and a clean cloth.
3. If the commutator is dirty, it may be cleaned
with No. 00 sandpaper.
NOTE: Never use emery cloth to clean commutator.
4. Inspect the brushes (13, Figure 2-6) for wear.
a. If worn excessively when compared with a
new brush, they should be replaced.
b. Make sure the brush holders (10) are clean
and the brushes are not binding in the hold-
ers.
c. The full brush surface should ride on the
commutator. Check by hand to insure that
the brush springs (16) are giving firm contact
between the brushes (13) and commutator.
d. If the springs (16) are distorted or discolored,
they should be replaced.
D2-14
FIGURE 2-6. CRANKING MOTOR ASSEMBLY
1. C.E. Frame
2. Washers
3. O-Rings
4. Insulator
5. Support Plate
6. Brush Plate Insulator
7. Washers
8. Plate & Stud
9. Plate
10. Brush Holder
11. Lockwasher
12. Screw
13. Brush (12 required)
14. Lockwasher
15. Screw
16. Brush Spring
17. Screw
18. Screw
19. Screw
20. Lockwashers
21. {;ate
22. Brush Holder
lator
23. Screw
24. Lockwasher
25. Washer
26. O-Ring
27. Bushing
28. Insulator
29. Washer
30. Lockwasher
31. Nut
32. Nut
33. Lockwasher
34. Screw
35. Field Frame
36. Stud Terminal
37. Bushing
38. Gasket
39. Washers
40. Washers
41. Nut
42. Connector
43. Lockwasher
44. Nut
45. Armature
46. Field Coil
47. Shoe
48. Insulator
49. Screw
50. Washer
24 VDC Electric Supply System
51. O-ring
52. Inspection Plug
53. Solenoid Housing
54. Lockwasher
55. Screw
56. Plunger
57. Washer
58. Boot
59. Washer
60. Spring
61. Retainer
62. Snap Ring
63. Shift Lever
64. Nut
65. O-Ring
66. O-Ring
67. Snap Ring
68. Lever Shaft
69. Drive Housing
70. Screw
71. Drive Assembly
Insu-
72. Gasket
73. Plug
74. Gasket
75. Brake Washer
76. Screw
77. Lockwasher
78. Lever Housing
79. Washer
80. O-Ring
D02034

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