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Summary of Contents for Komatsu HM400-3
- Page 1 GEN00112-03 Field Assembly Instruction ARTICULATED HM400 DUMP TRUCK 3001 SERIAL NUMBERS and up...
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Page 2: Table Of Contents
Contents 1. Drawings of removed units ............... 2. Dimensions of removed units ............3. Assembly procedure, necessary equipments, and schedule ..4. Necessary tools and equipments ............. 5. Assembly procedure No..............0010 Installation of the sling ............0100 Positioning bare machine ............0200 Unfolding of rear view mirror ........... -
Page 4: Drawings Of Removed Units
1. Drawings of removed units 1. Bare machine 2．Split parts of left handrail １．Bare machine (Mobile shipping style) Specifications of HM400-3 completed truck * Values are from the product plan. Related items Specifications Weight (kg) Overall length (mm) Overall width (mm) -
Page 5: Assembly Procedure, Necessary Equipments, And Schedule
3. Assembly procedure, necessary equipments, and schedule 1st day Hour Assembly unit (1) Positioning chassis (3) Mounting body (4) Adjusting each parts (2) Installing tires Mirror and antenna (5) Inspection Assembly Procedure No. No.0010-0900 Number of workers Meeting before work Completion of assembly Remarks Unloading... -
Page 6: Assembly Procedure No
Installation of the sling Assembly procedure No. No．0010 1. Positioning bare machine 1. Positioning on the flat ground Lock the machine by using a lock bar 2. Preparation of the sling Protective plate Protective plate 1. Place protective plate when installing sling. 2. -
Page 7: Positioning Bare Machine
Positioning bare machine Assembly procedure No. No．0100 1. Positioning bare machine 1. Position machine on the flat ground. Precautions Necessary tools Necessary equipment Name Q'ty Name Q'ty Other remarks... -
Page 8: Unfolding Of Rear View Mirror
Unfolding of rear view mirror Assembly procedure No. No．0200 1. Remove the rear view mirror mounting bolts and change the fixed position of the mirror. Loosen Tighten Remove Unfold the bracket and fix it with the bolts. 2. Perform the same work on the opposite side. Precautions Necessary tools Necessary equipment... -
Page 9: Installation Of Left Guard
Installation of left guard Assembly procedure No. No．0210 1. Remove parts (3) to (5) installed to the machine. 2. Install the handrails delivered together with the machine. ④⑤ ① ③ ④⑤ ③ ② Part No. Part name Q'ty State of parts (Parts list No.) 56B-54-37341XC Guard Separately Packed （M43-05-020）... -
Page 10: Installation Of Antenna
Installation of antenna Assembly procedure No. No．0500 1. Install antenna to top of cab. (1) KOMTRAX antenna ： Install antenna to top of cab. (2) Radio antenna ： Install antenna to left top of cab. Part No. Part name Q'ty State of parts (Parts list No.) 8A13-10-2100 Antenna... -
Page 11: Installation Of Rear Monitor
Installation of rear monitor Assembly procedure No. No．0510 1. Remove the cover of rear lamp A. Remove cover ② View Y 2. Install rear camera A. ① ② 3. Install the camera harness according to the figure on the right. WINKER LAMP Rear camera ：... -
Page 12: 0521 Rear Monitor Adjustment 1
Rear monitor adjustment 1 Assembly procedure No. No．0521 Setting procedure of rear view monitor < User menu display method > Turn the key to the ON position and push in the first appeared screen. Rear view monitor Luminance Adjustment switch Switch panel 1. -
Page 13: Rear Monitor Adjustment 2
Rear monitor adjustment 2 Assembly procedure No. No．0522 7. Return to the first screen (standard screen). 12. Select Rear View Monitor Setting. HM400 8. Enter User menu and select Rear View Monitor Setting. リヤ 13. Select Guide Line Position Adjustment. 02 Guide Line Position Adjustment 9. -
Page 14: Rear Monitor Adjustment 3
Rear monitor adjustment 3 Assembly procedure No. No．0523 Guide Line Position Adjustment method * Decide horizontal and vertical positions on main monitor, then adjust position with this luminance adjustment switch while watching rear view monitor. * Perform only horizontal position adjustment in points 3 and 4 (since they are not related to rear end of body). Main Monitor Rear View Monitor 14. -
Page 15: 0524 Rear Monitor Adjustment 4
Rear monitor adjustment 4 Assembly procedure No. No．0524 18. Return to first screen and enter User menu. Turn the key to the ON position and push [Reference] Relationship between in the first appeared screen. guide line and machine 19. Select Rear View Monitor Setting. リヤ... -
Page 16: Adjusting N2 Gas Of Front And Rear Suspensions
Assembly procedure No. No．0800 Adjusting N2 gas of front and rear suspensions 1. Adjusting N2 gas of front and rear suspensions Adjust the quantity of N2 gas (front and rear, 4 places). Installing position of suspension gas Installing position of suspension gas pouring tool pouring tool N2 gas pouring valve... -
Page 17: Connecting Of Hoist Cylinder
Connecting of hoist cylinder Assembly procedure No. No．0900 1. Connect the hoist cylinder 1) Adjust the height by crane, and assemble the hoist cylinder and body. 2) Tighten the pin fixing bolt with the torque described. 3) After assembly, remove the nylon sling. 4) Remove the plate between cylinder and hose, and reassemble the hose at (6). -
Page 18: Sticking Of Decal
Sticking of decal Assembly procedure No. No．1000 1. Stick the decals to the body. (Right and left) ④ ② ③ ④ Ｚ ① ③ MARK: MODEL (R.H.) MARK (L.H & R.H.) MARK: MODEL (L.H.) MARK (LOGO) View Z （Location to stick) Part No. -
Page 19: Attached Sheet Mirror Adjustment Procedure
Attached sheet Assembly procedure No. Mirror adjustment procedure... - Page 20 Attached sheet Assembly procedure No. Mirror adjustment procedure (WIDE) 1. Mirror adjustment Referring to the following figures, adjust the mirrors. Watch each mirror from the operator's seat. Adjust each mirror so that it will reflect a part of the machine as showh below. ①...
- Page 22 List of check marks for inspection results ★ Carefully read the Operation and Maintenance Manual in advance to understand safety, : Acceptable : Unacceptable operation, machine operations and controls, and then carry out the following inspections. ) : Enter numeric values. : Uninspected : Not applicable : No check is required...
- Page 24 Inspection items Judgment procedures and criteria Check Remarks Voltage of potentiometer at dump lever LOWER end (dump body is seated) Check of potentiometer voltage. Standard value: 0.46 – 0.54V, Measured value: ( *Perform this check at contact No. Voltage of potentiometer at dump lever RAISE end 34603.
- Page 26 Inspection items Judgment procedures and criteria Check Remarks Standard: Shown at left Tire inflation pressure MPa ) Measured value: Front left ( (When dump body is empty) MPa) Front right ( 29.5 - R25 (Commonness for Japanese Standard: Shown at left market and other markets than Japan.) MPa) Front wheels : 0.37 ±...
- Page 27 HM400-3 ARTICULATED DUMP TRUCK Form No. GEN00112-03 ©2012 KOMATSU All Rights Reserved Printed In Japan 08-12...
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