Table Iv - Komatsu 830E-AC Shop Manual

Dump truck, serial numbers a30001-a30035
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STEP
INPUT
1
ENGSTRTREQ Engine Start Request - DO NOT CHECK AT THIS TIME.
Check Engine Caution Lamp - Jumper circuit 419M @ TB30 to ground to illuminate the lamp in the overhead
2
ENGCAUTION
panel. ENGCAUTION on the PTU should be highlighted.
CONTROLON
3
Control Power ON & Engine Warm-Up - DO NOT CHECK AT THIS TIME.
WARM-UP
Engine Service Light - Jumper 528A @ TB32 to ground to illuminate the blue indicator lamp on the back of the
4
ENGWARN
center console.
Engine Shutdown Switch - Pull up on switch on center console. Verify that circuit 439 @ TB25 changes from
5
ENGKILL
24VDC to 0VDC. Push down the switch to reset the system.
Body Up Switch (activated when body is down) - Place a washer on body-up switch. Verify that circuits 63L &
6
BODYDWN
71F change from 0VDC to 24VDC and the lamp in the overhead panel is OFF.
Rest Switch - Move the Rest Switch to the REST position. Verify that the internal lamp on the Rest Switch
7
RESTSW
illuminates when in the REST position.
Reverse Request - Move the selector lever to the REVERSE position. The parking brake will release, circuit
8
REVREQ
52PBO will be 24VDC, and circuit 52CS will be 0VDC.
Forward Request - Move the selector lever to the FORWARD position. The parking brake will release, circuit
9
FORREQ
52PBO will be 24VDC, and circuit 52CS will be 0VDC.
Neutral Request - Move the selector lever to the NEUTRAL position. The parking brake will release, circuit
10
NEUREQ
52PBO will be 24VDC, and circuit 52CS will be 0VDC.
Parking Brake Switch - Move the selector lever to the PARK position. PRKBRKSW on the PTU should be
11
PRKBRKSW
highlighted. (NOTE: The parking brake solenoid is controlled by the VHMS Interface Module. See VHMS/
Interface Module Checkout Procedure to fully test this function.)
12
RSC
Retard Speed Control Switch - Pull up the switch on the center console.
13
MIDPAYLD
Truck at 70% Payload - Jumper 73MS @TB25 to ground. (NOTE: RB2 circuit breakers must be OFF if installed.)
14
FULLPAYLD
Truck Fully Loaded - Jumper 73LS @TB25 to ground. (NOTE: RB2 circuit breakers must be OFF if installed.)
15
OVERPAYLD
Truck Overloaded - Jumper circuit 72IP@TB29 to circuit 712 @ TB32.
16
RESET
Override/Fault Reset Switch - Push the switch on the center console.
Lamp Test Switch - Push the switch on the dash panel. All warning/status lights in the overhead panel should
17
LAMPTEST
illuminate except for the bottom two rows, the backup horn sounds, and the retard lights at the rear of the truck
and on top of the cab turn on.
18
DATASTORE
Data Store Switch - Push the switch on the back of the center console.
19
AXLEP
Axle Pressure Switch - Jumper across the air pressue switch in the rear axle housing.
E03018 10/06
TABLE IV. TCI DIGITAL INPUT CHECKS
AC Drive System Electrical Checkout Procedure
(Release 21 Software)
DESCRIPTION
E3-19

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