Komatsu 730E Mining Truck Manuals

Manuals and User Guides for Komatsu 730E Mining Truck. We have 7 Komatsu 730E Mining Truck manuals available for free PDF download: Operation & Maintenance Manual, Shop Manual, Brochure

Komatsu 730E Operation & Maintenance Manual (172 pages)

DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 2 MB

Introduction
5
Truck Model Illustration
6
About this Manual
7
Alerts Page
8
Table of Contents
9
Table of Contents
10
Index of Tables
19
Table III
20
Table I
22
Table V
22
Table VI
22
Table X
22
Table XII
23
Table XIII
24
General Safety
25
Personal Safety
25
Safety Rules
25
Truck Safety Features
25
Clothing and Personal Items
25
Unauthorized Modification
25
Leaving the Operator's Seat
25
Mounting and Dismounting
25
Fire Extinguishers and First Aid Kits
26
Precautions for High Temperature Fluids
26
Asbestos Dust Hazard Prevention
26
Fire Prevention for Fuel and Oil
26
ROPS Precautions
27
Preventing Injury from Work Equipment
27
Precautions for Optional Attachments
27
Precautions When Starting the Machine
27
Precautions for Truck Operation
28
Safety Is Thinking Ahead
28
Safety at the Work Site
28
Fire Prevention
28
Preparing for Operation
28
Ventilation for Enclosed Areas
28
Mirrors, Windows, and Lights
28
In the Operator's Cab - before Starting the Engine
29
Operating the Machine
29
Starting the Engine
29
Truck Operation - General
29
Traveling in the Truck
30
Precautions When Traveling in Reverse
30
Traveling on Slopes
30
Ensuring Good Visibility
31
Operating on Snow
31
Avoid Damage to the Dump Body
31
Driving Near High-Voltage Cables
31
When Loading the Truck
31
When Dumping
31
Working on Loose Ground
31
Parking the Machine
32
Towing
32
Working Near Batteries
32
Battery Hazard Prevention
32
Jump-Starting with Booster Cables
33
Jump Starting with Receptacles
33
Precautions for Maintenance
34
Before Performing Maintenance
34
Stopping the Engine before Service
34
Warning Tag
34
Proper Tools
34
Securing the Dump Body
34
During Maintenance
35
Personnel
35
Attachments
35
Working under the Machine
35
Keeping the Machine Clean
35
Rules to Follow When Adding Fuel or Oil
35
Radiator Coolant Level
35
Use of Lighting
35
Precautions with the Battery
36
Handling High-Pressure Hoses
36
Precautions with High-Pressure Oil
36
Maintenance Near High Temperatures and High Pressures
36
Rotating Fan and Belts
36
Waste Materials
36
Tires
37
Handling Tires
37
Tire Maintenance
38
Storing Tires after Removal
38
Additional Job Site Rules
39
When Repairs Are Necessary
40
Warnings and Cautions
43
Operating Instructions
51
Preparing for Operation
51
Safety Is Thinking Ahead
51
Walk Around Inspection
51
Engine Start-Up
56
After Engine Has Started
57
Emergency Steering System
58
Operation
58
Pre-Operation Testing
58
Additional Guidelines
59
Machine Operation Safety Precautions
59
Loading
60
Hauling
60
Passing
61
Dumping
61
To Raise the Dump Body
61
To Lower the Dump Body (When Dumping over a Berm or into a Crusher)
62
To Lower the Dump Body (When Dumping on Flat Ground)
62
Safe Parking Procedures
63
Engine Shutdown Procedure
63
Delayed Engine Shutdown Procedure
64
Sudden Loss of Power
64
Disabled Truck Dumping Procedure
65
Hookup
65
Raising the Body
65
Lowering the Body
65
Towing
66
Operator Cab and Controls
67
Steering Wheel and Controls
68
Steering Wheel
68
Horn Button
68
Tilt/Telescope Lever
68
Multi-Function Turn Signal Switch
68
Turn Signal Operation
68
High Beam Headlight Operation
68
Windshield Wiper Operation
68
Pedals
69
Service Brake Pedal
69
Dynamic Retarder Pedal
69
Throttle Pedal
69
Overhead Panel Controls and Components
70
Grade/Speed Warning Chart
70
Radio Speakers
70
Warning Alarm Buzzer
70
Cab Radio
70
Warning Lights Dimmer Control
70
Warning/Status Indicator Light Panel
70
Air Cleaner Vacuum Gauges
70
Windshield Wipers
70
Center Consloe
71
Truck Controls
71
F-N-R Selector Switch
71
Hoist Control Lever
71
Console Switches and Controls
72
Cigarette Lighter
72
Left-Hand Window Control Switch
72
Right-Hand Window Control Switch
72
Engine Shutdown Switch
72
Override Switch
72
Retard Speed Control (RSC) Switch
73
Retard Speed Control (RSC) Dial
73
Statex III Download Port
74
Engine Diagnostic Port (CENSE)
74
Engine Diagnostic Connectors
74
Passenger Seat
74
Payload Meter
74
Payload Meter Download Connector
74
Cab Climate Control
75
Heater / Air Conditioner Controls
75
Fan Speed Control Knob
75
Temperature Control Knob
75
Air Flow Directional Knob
75
Heater/Air Conditioner Vents
75
Operator Seat
76
Adjustment
76
Instrument Panel
77
General Information
78
Control Symbols
78
Key Switch
79
Engine Shutdown Switch with Timer Delay
79
Fog Light Switch
79
Ladder Light Switch
79
Backup Light Switch
79
Panel Illumination Lights
79
Cab Air Conditioner/Heater Vents
80
Engine Cold Weather Starting Aid Switch
80
Rotating Beacon Light Switch
80
Heated Mirror Switch
80
Wheel Brake Lock Switch
80
Parking Brake Switch
80
Digital Tachometer
81
Right Turn Signal Indicator Light
81
High Beam Headlight Indicator Light
81
Left Turn Signal Indicator Light
81
Digital Speedometer/Payload Meter Display
81
Voltmeter Gauge
81
Engine Oil Pressure Gauge
81
Engine Water Temperature Gauge
81
Fuel Gauge
81
Engine Hourmeter
81
Headlight Switch
82
Panel Illumination Lights Dimmer Rheostat
82
Payload Meter Switch
82
Overhead Status/Warning Indicator Light Panel
83
Description of Indicator Symbols
83
Indicator Light Functions
84
A1. High Hydraulic Oil Temperature
84
B1. Low Steering Pressure
84
C1. Low Accumulator Precharge Pressure
85
D1. Electric System Fault
85
E1. Low Brake Pressure
85
A2. Low Hydraulic Tank Level
85
B2. Automatic Lubrication System Pressure
85
C2. Circuit Breaker Tripped
85
D2. Hydraulic Oil Filter Monitor
86
E2. Low Fuel
86
A3. Parking Brake
86
B3. Service Brake
86
C3. Body up
86
D3. Dynamic Retarding
86
E3. Stop Engine
86
A4. Not Used
87
B4. Manual Backup Lights
87
C4. Engine Shutdown Timer
87
D4. Retard Speed Control (RSC)
87
E4. Check Engine
87
A5. Service Engine Indicator (AEM)
87
B5. High Wheel Motor Temperature
87
C5. Blower Fault
87
D5, E5, A6, B6, and C6. Not Used
87
D6. Service Engine (CENSE)
87
Komatsu Engines W/Centry™ Fuel Control
88
Hazard Warning Light Switch
88
Lamp Test Switch/Centry™ Diagnostic Test Switch
88
Vehicle Health Monitoring System (Vhms)
88
Basic Precautions
88
Operation
88
Interface Module
90
Centry™ Fuel System Diagnostics
91
General Operation
91
Determining Fault Codes
91
Exiting the Diagnostics Mode
92

Komatsu 730E Operation & Maintenance Manual (182 pages)

DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 3 MB

Introduction
5
Truck Model Illustration
6
About this Manual
7
Alerts Page
8
Table of Contents
9
Table of Contents
10
General Safety
29
Personal Safety
29
Safety Rules
29
Truck Safety Features
29
Clothing and Personal Items
29
Unauthorized Modification
29
Leaving the Operator's Seat
29
Mounting and Dismounting
29
Fire Extinguishers and First Aid Kits
30
Precautions for High Temperature Fluids
30
Asbestos Dust Hazard Prevention
30
Fire Prevention for Fuel and Oil
30
ROPS Precautions
31
Preventing Injury from Work Equipment
31
Precautions for Optional Attachments
31
Precautions When Starting the Machine
31
Precautions for Truck Operation
32
Safety Is Thinking Ahead
32
Safety at the Work Site
32
Fire Prevention
32
Preparing for Operation
32
Ventilation for Enclosed Areas
32
Mirrors, Windows, and Lights
32
In the Operator's Cab - before Starting the Engine
33
Operating the Machine
33
Starting the Engine
33
Truck Operation - General
33
Traveling in the Truck
34
Precautions When Traveling in Reverse
34
Traveling on Slopes
34
Ensuring Good Visibility
35
Operating on Snow
35
Avoid Damage to the Dump Body
35
Driving Near High-Voltage Cables
35
When Loading the Truck
35
When Dumping
35
Working on Loose Ground
35
Parking the Machine
36
Towing
36
Working Near Batteries
36
Battery Hazard Prevention
36
Jump-Starting with Booster Cables
37
Jump Starting with Receptacles
37
Precautions for Maintenance
38
Stopping the Engine before Service
38
Warning Tag
38
Proper Tools
38
Securing the Dump Body
38
During Maintenance
39
Personnel
39
Attachments
39
Working under the Machine
39
Keeping the Machine Clean
39
Rules to Follow When Adding Fuel or Oil
39
Radiator Coolant Level
39
Use of Lighting
39
Precautions with the Battery
40
Handling High-Pressure Hoses
40
Precautions with High-Pressure Oil
40
Maintenance Near High Temperatures and High Pressures
40
Rotating Fan and Belts
40
Waste Materials
40
Tires
41
Handling Tires
41
Tire Maintenance
42
Storing Tires after Removal
42
Additional Job Site Rules
43
When Repairs Are Necessary
44
Warnings and Cautions
47
Operating Instructions
55
Preparing for Operation
55
Walk Around Inspection
55
Engine Start-Up
59
After Engine Has Started
60
Emergency Steering System
61
Operation
61
Pre-Operation Testing
61
Additional Guidelines
62
Machine Operation Safety Precautions
62
Loading
63
Hauling
63
Passing
64
Dumping
64
To Raise the Dump Body
64
To Lower the Dump Body (When Dumping over a Berm or into a Crusher)
65
To Lower the Dump Body (When Dumping on Flat Ground)
65
Safe Parking Procedures
66
Engine Shutdown Procedure
66
Delayed Engine Shutdown Procedure
67
Sudden Loss of Power
67
Disabled Truck Operation
68
Components Required
68
Hookup
69
Disabled Truck Dumping Procedure
70
Hookup
70
Raising the Body
70
Lowering the Body
70
Towing
71
Trolley Operating Instructions
71
After the Engine Has Started
71
Operating in Diesel Mode
72
Operating in Trolley Line Mode
72
Getting on Line
73
Operating on Trolley
74
Getting off Line
76
Line Status Signals
76
Line Status Signal Markings
77
Traffic Consideration for Trolley Line Operation
77
Approaching Slow Moving Vehicles in a Trolley Assisted Truck
77
Operating Slow Moving Vehicles on Trolley Assist Ramps
78
Truck Failure While on Trolley
78
Operator Cab and Controls
79
Steering Wheel and Controls
80
Steering Wheel
80
Horn Button
80
Multi-Function Turn Signal Switch
80
Turn Signal Operation
80
High Beam Headlight Operation
80
Windshield Wiper Operation
80
Service Brake Pedal
81
Dynamic Retarder Pedal
81
Throttle Pedal
81
Grade/Speed Warning Chart
83
Radio Speakers
83
Warning Alarm Buzzer
83
Cab Radio
83
Warning Lights Dimmer Control
83
Air Cleaner Vacuum Gauges
83
Windshield Wipers
83
Center Console
84
F-N-R Selector Switch
84
Hoist Control Lever
84
10. Cigarette Lighter
84
Engine Shutdown Switch
84
Override Switch
84
Retard Speed Control (RSC) Switch
86
Payload Meter
87
Operator Seat
88
Seat Belts
88
Adjustment
88
Instrument Panel
89
Control Symbols
89
Key Switch
90
Engine Shutdown Switch with Timer Delay
90
Fog Light Switch
90
Ladder Light Switch
90
Backup Light Switch
90
Panel Illumination Lights
90
Rotating Beacon Light Switch
90
Heated Mirror Switch
90
Wheel Brake Lock Switch
90
Parking Brake Switch
90
Engine Oil Pressure Gauge
93
Payload Meter Switch
94
Overhead Status/Warning Indicator Light Panel
95
Centry™ Fuel System Diagnostics
103
Determining Fault Codes
103
Exiting the Diagnostics Mode
104
Lubrication and Service
105
General Information
105
Hydraulic Tank Service
105
Adding Oil
105
Cooling System Service
106
Radiator Filling Procedure
106
Wheel Motor Service
106
Reserve Engine Oil System (if Equipped)
107
Reserve Oil Tank Filling Procedure (Remote Fill)
107
Quick Fill Service Center
108
LEFT-HAND FUEL RECEIVER -OPTIONAL (Wiggins Quick Fill)
109
Lubrication Chart
110
10 Hour (Daily) Lube and Maintenance Checks
111
HOUR (DAILY) LUBE and MAINTENANCE CHECKS (Continued)
112
50 Hour Lubrication and Maintenance Checks
113
250 Hour Lubrication and Maintenance Checks
114
HOUR LUBRICATION and MAINTENANCE CHECKS (Continued)
115
500 Hour Lubrication and Maintenance Checks
116
HOUR LUBRICATION and MAINTENANCE CHECKS (Continued)
117
1000 Hour Lubrication and Maintenance Checks
118
1500 Hour Lubrication and Maintenance Checks
119
5000 Hour Lubrication and Maintenance Checks
120
10,000 Hour Lubrication and Maintenance Checks
121
Automatic Lubrication System
123
General Description
123
System Components
124
Filter Assembly
124
Hydraulic Motor and Grease Pump
124
Reservoir
124
Fixed Pressure Reducing Valve
124
23. Flow Control Valve
125
Solenoid Valve
126
Vent Valve
126
Time Delay Module
126
Pump Cutoff Pressure Switch
126
Unloader Valve
126
Pressure Switch
126
Pressure Gauge
126
Manual Override Button
126
Injectors
126
System Operation
128
Normal Operation
128
Pressure Failure Detection Circuits
129
General Instructions
130
Lubricant Required for System
130
System Priming
130
Lubricant Pump
130
Pump Housing Oil Level
130
Pump Pressure Control
130
Filter and Reservoir
131

Komatsu 730E Operation & Maintenance Manual (186 pages)

Trolley, DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 3 MB

Introduction
5
Foreword
5
Truck Model Illustration
6
About this Manual
7
Alerts Page
8
Table of Contents
9
General Safety
29
Personal Safety
29
Precautions for Truck Operation
32
Operating the Machine
33
Starting the Engine
33
Truck Operation - General
33
Traveling in the Truck
34
Precautions When Traveling in Reverse
34
Traveling on Slopes
34
Ensuring Good Visibility
35
Operating on Snow
35
Avoid Damage to the Dump Body
35
Driving Near High-Voltage Cables
35
When Loading the Truck
35
When Dumping
35
Working on Loose Ground
35
Parking the Machine
36
Towing
36
Working Near Batteries
36
Battery Hazard Prevention
36
Jump-Starting with Booster Cables
37
Precautions for Maintenance
38
Before Performing Maintenance
38
During Maintenance
39
Tires
41
Additional Job Site Rules
43
When Repairs Are Necessary
44
Warnings and Cautions
47
Operating Instructions
55
Preparing for Operation
55
Walk-Around Inspection
55
Engine Start-Up
59
After Engine Has Started
60
Emergency Steering System
61
Operation
61
Pre-Operation Testing
61
Machine Operation Safety Precautions
62
Loading
63
Hauling
63
Passing
64
Dumping
64
To Raise the Dump Body
64
To Lower the Dump Body (When Dumping over a Berm or into a Crusher)
65
To Lower the Dump Body (When Dumping on Flat Ground)
65
Safe Parking Procedures
66
Engine Shutdown Procedure
66
Delayed Engine Shutdown Procedure
67
Sudden Loss of Power
67
Disabled Truck Operation
68
Disabled Truck Dumping Procedure
70
Towing
71
Trolley Operating Instructions
71
After the Engine Has Started
71
Operating in Diesel Mode
72
Operating in Trolley Line Mode
72
Getting on Line
73
Operating on Trolley
74
Getting off Line
76
Line Status Signals
76
Line Status Signal Markings
77
Traffic Consideration for Trolley Line Operation
77
Approaching Slow Moving Vehicles in a Trolley Assisted Truck
77
Operating Slow Moving Vehicles on Trolley Assist Ramps
78
Truck Failure While on Trolley
78
Operator Cab and Controls
79
Operator Controls
79
Steering Wheel and Controls
80
Steering Wheel
80
Horn Button
80
Tilt/Telescope Lever
80
Multi-Function Turn Signal Switch
80
Turn Signal Operation
80
High Beam Headlight Operation
80
Windshield Wiper Operation
80
Pedals
81
Service Brake Pedal
81
Dynamic Retarder Pedal
81
Throttle Pedal
81
Overhead Panel Controls and Components
82
Grade/Speed Warning Chart
82
Radio Speakers
82
Windshield Wipers
82
Warning Alarm Buzzer
82
Cab Radio
82
Warning Lights Dimmer Control
82
Air Cleaner Vacuum Gauges
82
Center Console
83
Truck Controls
84
F-N-R Selector Switch
84
Hoist Control Lever
84
Trolley Master Control Lever
84
Console Switches and Controls
84
Cigarette Lighter
84
Window Control Switches
84
Engine Shutdown Switch
84
Override Switch
85
Retard Speed Control (RSC) Switch
85
Retard Speed Control (RSC) Dial
85
Statex III Download Port
86
Engine Diagnostic Port (CENSE)
86
Engine Diagnostic Connectors
86
Data Storage Button
86
Passenger Seat
86
Payload Meter
86
Payload Meter Download Connector
86
Cab Climate Control
87
Heater/Air Conditioner Vents
87
Heater/Air Conditioner Controls and Vents
87
Defroster Vent Control Switch
87
Heat Control Switch
87
Temperature Control Knob
87
Fan Control Knob
87
Operator Seat
88
Adjustment
88
Instrument Panels
89
General Information
90
Control Symbols
90
Key Switch
91
Engine Shutdown Switch with Timer Delay
91
Fog Light Switch
91
Ladder Light Switch
91
Backup Light Switch
91
Panel Illumination Lights
91
Cab Air Conditioner/Heater Vents
92
Engine Cold Weather Starting Aid Switch
92
Rotating Beacon Light Switch
92
Heated Mirror Switch
92
Wheel Brake Lock Switch
92
Parking Brake Switch
92
Digital Tachometer
93
Right Turn Signal Indicator Light
93
High Beam Headlight Indicator Light
93
Left Turn Signal Indicator Light
93
Digital Speedometer/Payload Meter Display
93
Voltmeter Gauge
93
Engine Oil Pressure Gauge
93
Engine Water Temperature Gauge
93
Fuel Gauge
94
Engine Hourmeter
94
Headlight Switch
94
Panel Illumination Lights Dimmer Rheostat
94
Payload Meter Switch
94
Overhead Status / Warning Indicator Light Panel
95
Indicator Light Functions
96
High Hydraulic Oil Temperature
96
Low Steering Pressure
96
Low Accumulator Precharge Pressure Warning
96
Electric System Fault Warning
97
Low Brake Pressure Indicator
97
Low Hydraulic Tank Level
97
Low Automatic Lubrication System Pressure
97
Circuit Breaker Tripped
97
Hydraulic Oil Filter
97
Low Fuel Indicator
98
Parking Brake Indicator
98
Service Brake Indicator
98
Body up Indicator
98
Dynamic Retarding Indicator
98
Stop Engine Warning
98
Backup Indicator
98
Engine Shutdown Timer Switch
98
Retard Speed Control
98
Check Engine
99
Service Engine Indicator (AEM)
99
High Wheel Motor Temperature Indicator
99
Blower Fault Warning
99
Service Engine Indicator (CENSE)
99
Komatsu Engines W/Centry™ Fuel Control
99
Hazard Warning Light Switch
99
Lamp Test Switch/Centry™ Diagnostic Test Switch
100
Trolley Indicator Lights
100
Rear Axle Light Bar
103
Centry™ Fuel System Diagnostics
104
General Operation
104
Determining Fault Codes
104
Exiting the Diagnostics Mode
105
Lubrication and Service
107
General Information
107
Hydraulic Tank Service
107
Adding Oil
107
Cooling System Service
108
Radiator Filling Procedure
108
Wheel Motor Service
108
Quick Fill Service Center
110
Left-Hand Fuel Receiver - Optional
111
Lubrication Chart
112
Hour Lube and Maintenance Checks
115
50 Hour Lubrication and Maintenance Checks
115
1000 Hour Lubrication and Maintenance Checks
120
1500 Hour Lubrication and Maintenance Checks
121
5000 Hour Lubrication and Maintenance Checks
122
10,000 Hour Lubrication and Maintenance Checks
123
Automatic Lubrication System
125

Komatsu 730E Operation & Maintenance Manual (154 pages)

DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 3 MB

Table of Contents

6
- Foreword
  4
  - Table of Contents
    6
- Table of Contents
  7
- About this Manual
  10
Standard Charts and Tables

12
- Table III
  13
- Table V
  14
- Table I
  15
- Table IX
  15
- Table VI
  15
- Table X
  15
- Table XII
  16
- Table XI
  17
- General Safety
  18
- Safety
  18
- Before Starting Engine
  22
- Precautions During Operation
  22
- Operating Machine
  23
- Battery
  26
- Towing
  27
- Before Carrying out Maintenance
  28
- Precautions for Maintenance
  28
- During Maintenance
  29
- Lighting
  30
- Tires
  32
- Additional Job Site Rules
  33
- When Repairs Are Necessary
  34
- Operation
  39
- At the Truck - Ground Level Walk-Around Inspection
  44
- Operating Instructions
  44
- Preparing for Operation
  44
- Safety Is Thinking Ahead
  44
- Engine Start-Up Safety Practices
  47
- After Engine Has Started
  48
- Loading
  49
- Machine Operation Safety Precautions
  49
- Hauling
  50
- Passing
  50
- Dumping
  51
- OPERATION (Continued)
  51
- Safe Parking Procedures
  53
- Towing
  53
- Delayed Engine Shutdown Procedure
  54
- Shutdown Procedure
  54
- Sudden Loss of Engine Power
  55
- OPERATOR CAB and CONTROLS
  57
- Steering Wheel and Controls
  57
- Dynamic Retarder Pedal
  58
- Heater / Air Conditioner Vents
  58
- Service Brake Pedal
  58
- Throttle Pedal
  58
- Heater / Air Conditioner Compartment and Controls
  59
- Center Console
  61
- Operator Seat
  65
- Control Symbols
  66
- INSTRUMENT PANEL (Figure 3-6)
  66
- Instrument Panel and Indicator Lights
  66
- PANEL GAUGES, INDICATORS, and CONTROLS (Discussion of Items 1 - 28, Figure 3-6)
  67
- Hazard Warning Lights (9)
  80
- Lamp Test Switch / Centry™ Diagnostic Test Switch (10)
  80
- Centry™ Fuel System Diagnostics
  81
- Determining "Fault" Codes
  81
- Exiting the Diagnostics Mode
  82
- 730E Service Capacities
  84
- Gallons
  84
- Hydraulic System
  84
- Hydraulic Tank Service
  84
- Komatsu
  84
- Lubrication and Service
  84
- Maintenance
  84
- Wheel Motor Gear Box
  84
- Coolant Level Check
  85
- Radiator Filling Procedure
  85
- Lubrication Chart
  86
- 50 Hour Lubrication and Maintenance Checks
  89
- MAINTENANCE (Continued)
  89
- 100 Hour Lubrication and Maintenance Checks
  90
- 500 Hour Lubrication and Maintenance Checks
  93
- 1000 HOUR Lubrication and Maintenance Checks
  94
- 5000 HOUR Lubrication and Maintenance Checks
  95
- General Description
  96
- System Components
  98
- System Operation
  99
- General Instructions
  102
- Lubricant Pump
  102
- System Priming
  102
- Filter and Reservoir
  103
- Injectors
  104
- System Checkout
  105
- Cleaning and Inspection
  106
- Disassembly
  106
- Pump Rebuild
  106
- Assembly
  108
- Preventative Maintenance Procedure
  112
- Major Component Descriptions
  114
- Specifications
  114

Komatsu 730E Operation & Maintenance Manual (152 pages)

DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 3 MB

Introduction
7
Foreword
7
Truck Model Illustration
8
About this Manual
9
Alerts Page
10
Table of Contents
11
General Safety
23
Personal Safety
23
Precautions for Truck Operation
26
Operating the Machine
27
Towing
30
Working Near Batteries
30
Precautions for Maintenance
31
Before Performing Maintenance
31
During Maintenance
32
Tires
34
Additional Job Site Rules
35
When Repairs Are Necessary
36
Warnings and Cautions
39
Operating Instructions
47
Preparing for Operation
47
Safety Is Thinking Ahead
47
Walk-Around Inspection
47
Engine Start-Up
51
After Engine Has Started
51
Machine Operation Safety Precautions
52
Loading
53
Hauling
53
Passing
53
Dumping
54
Towing
55
Safe Parking Procedures
56
Engine Shutdown Procedure
56
Delayed Engine Shutdown Procedure
56
Sudden Loss of Power
57
Emergency Steering System
58
Operator Cab and Controls
59
Steering Wheel and Controls
60
Steering Wheel
60
Horn Button
60
Tilt/Telescope Lever
60
Multi-Function Turn Signal Switch
60
Pedals
61
Service Brake Pedal
61
Dynamic Retarder Pedal
61
Throttle Pedal
61
Cab Climate Control
62
Heater/Air Conditioner Vents
62
Heater/Air Conditioner Controls and Vents
62
Overhead Panel Controls and Components
63
Grade/Speed Warning Chart
63
Radio Speakers
63
Warning Alarm Buzzer
63
Cab Radio
63
Warning Lights Dimmer Control
63
Warning/Status Indicator Light Panel
63
Air Cleaner Vacuum Gauges
63
Windshield Wipers
63
Center Console
64
Truck Controls
64
Console Switches and Controls
65
Payload Meter
67
Operator Seat
68
Adjustment
68
Instrument Panel
69
General Information
69
Control Symbols
69
Control Switches and Gauges
70
Overhead Status/Warning Indicator Light Panel
74
Description of Indicator Symbols
74
Indicator Light Functions
75
Centry™ Fuel System Diagnostics
79
General Operation
79
Determining Fault Codes
79
Exiting the Diagnostics Mode
80
Lubrication and Service
81
General Information
81
Hydraulic Tank Service
81
Cooling System
82
Lubrication Chart
83
Hour Lube and Maintenance Checks
84
50 Hour Lubrication and Maintenance Checks
85
100 Hour Lubrication and Maintenance Checks
86
250 Hour Lubrication and Maintenance Checks
88

Komatsu 730E Shop Manual (51 pages)

DUMP TRUCK

Brand: Komatsu | Category: Trucks | Size: 1 MB

Table of Contents
15
General Safety and Operation
18
- Personal Safety
  18
- Precautions for Truck Operation
  21
  - Safety Is Thinking Ahead
    21
  - Safety at the Work Site
    21
  - Fire Prevention
    21
  - Preparing for Operation
    21
  - Ventilation for Enclosed Areas
    21
  - Mirrors, Windows, and Lights
    22
  - In the Operator's Cab - before Starting the Engine
    22
  - Seat Belts
    22
- Operating the Machine
  22
  - Starting the Engine
    22
  - Truck Operation - General
    23
  - Traveling in the Truck
    23
  - Precautions When Traveling in Reverse
    23
  - Traveling on Slopes
    24
  - Ensuring Good Visibility
    24
  - Operating on Snow
    24
  - Avoid Damage to the Dump Body
    24
  - Driving Near High-Voltage Cables
    24
  - When Loading the Truck
    24
  - When Dumping
    24
  - Working on Loose Ground
    25
  - Parking the Machine
    25
- Towing
  25
- Working Near Batteries
  25
Precautions for Maintenance
27
- Before Performing Maintenance
  27
  - Stopping the Engine before Service
    27
  - Warning Tag
    27
  - Proper Tools
    27
  - Securing the Dump Body
    27
- During Maintenance
  28
  - Personnel
    28
  - Attachments
    28
  - Working under the Machine
    28
  - Keeping the Machine Clean
    28
  - Rules to Follow When Adding Fuel or Oil
    28
  - Radiator Coolant Level
    28
  - Use of Lighting
    28
  - Precautions with the Battery
    29
  - Handling High-Pressure Hoses
    29
  - Precautions with High-Pressure Oil
    29
  - Maintenance Near High Temperatures and High Pressures
    29
  - Rotating Fan and Belts
    29
  - Waste Materials
    29
- Tires
  30
  - Handling Tires
    30
  - Tire Maintenance
    31
  - Storing Tires after Removal
    31
Additional Job Site Rules
32
When Repairs Are Necessary
33

Komatsu 730E Brochure (4 pages)

ELECTRIC DRIVE TRUCK

Brand: Komatsu | Category: Trucks | Size: 0 MB

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