b. Alternative method: Remove the insulation
sleeves from the three anti-drive end phase
leads. DO NOT damage the insulation
sleeves during removal. Carefully feed the
terminal ends up through the corresponding
spaces between the drive end windings. Use
a pick tool to pull the terminals though the
windings. Reinstall insulation sleeves after
the drive end stator is pressed in place.
FIGURE 10-96.
If the insulation sleeves are damaged or not
installed properly, excessive damage can be
caused to the alternator when current is pro-
duced during operation.
D10-60
4. Place the stator in the opening of the shell. Pre-
cisely align the scribed mark. It is critical that
this scribed mark be carefully aligned. If the
mark is not precisely aligned, the wiring and the
mounting holes will not properly align.
5. Insert six alignment studs through the holes in
the drive end stator aligning them with the holes
in the anti-drive end stator.
Battery Charging Alternator
FIGURE 10-97.
FIGURE 10-98.
D10003 07/06