Page 1 OPERATOR’S MANUAL B95C B95CTC B95CLR B110C Print No. 84484367 edition English 03/12...
Page 2: Table Of Contents
Contents 1 GENERAL INFORMATION Foreword ................. . . 1-1 Intended use.
Page 3 FORWARD CONTROLS Front controls ................3-10 Steering column .
Page 4 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before using the machine ............. . 4-1 Operating the machine .
Page 5 Loader bucket with quick coupler (B95CTC) ........
Page 6 Fuel tank - level............... . 7-19 Engine coolant.
Page 7 Every 2000 hours Engine coolant............... . . 7-72 Every 3000 hours Diesel particulate filter (DPF) .
Page 8 9 SPECIFICATIONS Engine ..................9-1 Powertrain .
Page 9: General Information
1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Foreword Loader backhoes B95C -B95CTC -B95CLR - B110C have been designed to perform most earth-moving operations. If you use this machine for duties involving the use of attachments, accessories, or special tools, consult your dealer to make sure that the adaptations or modifications carried out are in conformity with the machine’s technical...
Page 10: Intended Use
1 - GENERAL INFORMATION Intended use This machine has been built with the most advanced tech- Any modifications or adaptations which are not approved nology and in accordance with recognized safety rules. by the manufacturer may invalidate the machine’s original conformity with safety requirements.
Page 11: Cnh Italia S.p.a. Technical Manuals
1 - GENERAL INFORMATION CNH Italia S.p.A. technical manuals Manuals are available from your dealer for the operation, service, and repair of your machine. For prompt convenient service, contact your dealer for assistance in obtaining the manuals for your machine. Your dealer can expedite your order for Operator's Manuals, Parts Catalogs, Service Manuals, and maintenance records.
Page 12: Electro-Magnetic Compatibility (Emc)
1 - GENERAL INFORMATION Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by •...
Page 13: Note To The Owner
1 - GENERAL INFORMATION Note to the Owner Read this manual before you start the engine or operate the machine. If you need more information, see your NEW HOLLAND CONSTRUCTION dealer. This manual contains important information about the safe operation, adjustment, and maintenance of your loader backhoe.
Page 14: Read The Operator's Manual
1 - GENERAL INFORMATION Read the Operator's Manual Improper operation of this machine can cause death or serious injury. Before using the machine, make certain that every operator is instructed in safe and proper use of the machine. • reads and understands the manual(s) pertaining to the machine. •...
Page 15: Operator's Manual Storage
1 - GENERAL INFORMATION Operator's manual storage Keep the Operator's Manual in the storage compartment provided on the rear of the operator’s seat. The Opera- tor's Manual must be available for use by all operators. LEEN11T0064AA 1 - 7...
Page 16: Component Identification
1 - GENERAL INFORMATION Component identification LEEN12T0562GA Loader bucket Backhoe attachment boom Loader arm Dipper or telescopic dipper Front axle Backhoe bucket Fuel tank Stabilizers Rear axle Battery box Operator’s compartment - Cab Hydraulic oil tank Engine guard Swing cylinders 1 - 8...
Page 17: Right, Left, Front And Rear Of The Machine
1 - GENERAL INFORMATION Right, left, front and rear of the machine Machine sides The terms “right”, “left”, “front” and “rear”, when used in this manual, indicate the sides of the machine as seen from the operator’s seat. Operator and seat in loader attachment po- sition Front side Back side...
Page 18: Component Identification Plates
When ordering parts, requesting information or assis- tance, always give your Dealer the model and serial number of your machine and component concerned. MACHINE Type / Model and Category..Loader backhoe B95C (*) Serial number..............(*) or B95CTC, B95CLR and B110C LEEN12T0531BA_1 1 - 10...
Page 19 1 - GENERAL INFORMATION ENGINE 72 kW Type / Model.......F5HFL413C for B95C (*) Serial number..............(*) or B95CTC and B95CLR ENGINE 82 kW Type / Model........F5HFL413B for B110C Serial number..............MOLI12LBB0030BA 1 - 11...
Page 20 1 - GENERAL INFORMATION TRANSMISSION - POWERSHUTTLE Model................Serial number..............LEEN11T0340AA POWERSHIFT - TRANSMISSION Model................Serial number..............LEEN11T0341AA FRONT AXLE Type.................. Serial number..............Ratio................. LEEN11T0342AA 1 - 12...
Page 21 1 - GENERAL INFORMATION REAR AXLE Type.................. Serial number..............Ratio................. LEEN11T0344AA Serial number..............Date.................. LEEN12T0532AA_1 ROPS Serial number..............Date.................. LEEN12T0533AA_1 1 - 13...
Page 22 1 - GENERAL INFORMATION 1 - 14...
Page 23: Safety Information
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions.
Page 24: Safety Rules - California Proposition 65 Warning
2 - SAFETY INFORMATION Safety rules - California Proposition 65 Warning RCIL08CCH001EAA California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds.
Page 25: Safety Rules - General
2 - SAFETY INFORMATION Safety rules - General Understand that your safety and the safety of other workers or bystanders is measured by how you service and oper- ate this machine. Know the positions and operation of all controls before you try to operate. CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK.
Page 26: Safety Rules - Air Conditioning System
2 - SAFETY INFORMATION Safety rules - Air conditioning system The air conditioning system is under high pressure. Always wear safety protection when working around • • Do not disconnect any lines. The release of high the liquid refrigerant. The refrigerant can cause se- pressure can cause serious injury.
Page 27: Safety Rules - Basic Operating
2 - SAFETY INFORMATION Safety rules - Basic operating WARNING Escaping fluid! Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per- forming work on the hydraulic system.
Page 28 2 - SAFETY INFORMATION When using the backhoe: Before leaving the vehicle: • • Position the stabilizer pads for maximum sta- Park the vehicle on a hard, level surface. • • bility. Put all controls in neutral or park lock position. •...
Page 29: Safety Rules - Battery
2 - SAFETY INFORMATION Safety rules - Battery WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk.
Page 30: Safety Rules - Electrical Storm Safety
2 - SAFETY INFORMATION Safety rules - Electrical storm safety Do no operate machine during an electrical storm. If an electrical storm should strike during operation, • • remain in the cab. Do not leave cab or operator's If you are on the ground during an electrical storm, •...
Page 31: Safety Rules - Fire Or Explosion Prevention
2 - SAFETY INFORMATION Safety rules - Fire or explosion prevention Leaked or spilled fuel/oil on hot surfaces or electrical cleaning of the machine may be necessary depend- • components can cause a fire. ing on the operating environment and conditions. Sparks from the electrical system or engine ex- If the machine has an oil, fuel, or hydraulic fluid leak, •...
Page 32: Safety Rules - Fuel Handling Precautions
2 - SAFETY INFORMATION Safety rules - Fuel handling precautions Do not smoke or permit open flames while fueling Tighten the fuel tank cap securely. Should the fuel • • or near fueling operations. cap be lost, replace it only with the original manufac- turer's approved cap.
Page 33: Safety Rules - Hazardous Chemicals
2 - SAFETY INFORMATION Safety rules - Hazardous chemicals If you are exposed to, or come in contact with, haz- information in the MSDS, on manufacturer's con- • ardous chemicals you can be seriously injured. The tainers, as well as the information in this manual fluids, lubricants, paints, adhesives, coolants, etc.
Page 34: Safety Rules - Lifting And Overhead Loads
2 - SAFETY INFORMATION Safety rules - Lifting and overhead loads Never lift loads in excess of capacity. locked or supported if they are left in a raised posi- • tion for service or access. Carry loads in recommended positions for maxi- •...
Page 35: Safety Rules - Maintenance Precautions
2 - SAFETY INFORMATION Safety rules - Maintenance precautions Keep area used for servicing the machine clean and Scalding can result from incorrect removal of • • dry. Clean up spilled fluids. coolant caps. Cooling system operates under pres- sure. Hot coolant can spray out if a cap is removed Service machine on firm level surface.
Page 36: Safety Rules - Mounting And Dismounting
2 - SAFETY INFORMATION Safety rules - Mounting and dismounting Face the machine when mounting and dismounting. Never mount or dismount from a moving machine. • • Mount and dismount the machine only at desig- Do not use the steering wheel or other controls or •...
Page 37: Safety Rules - Specific Precautions To This Machine
2 - SAFETY INFORMATION Safety rules - Specific precautions to this machine Keep the load or tool as low as possible while mov- Release all hydraulic pressure before servicing the • • ing the machine around the work site. machine. Adjust the rear window before actuating the back- You must know which circuits have accumulators •...
Page 38: Safety Rules - Transporting Precautions
2 - SAFETY INFORMATION Safety rules - Transporting precautions Comply with local laws and regulations. Lock the brake pedals together when roading to pro- • • vide equalized brake application. Use appropriate lighting as defined by local regula- • tions. A rotating beacon is recommended. Lift implements and attachments high enough •...
Page 39: Safety Rules - Utility Precautions
2 - SAFETY INFORMATION Safety rules - Utility precautions During operation it is likely that you will be working Make sure the machine has sufficient clearance • • around or near buried utility lines which may include, to pass in all directions. Pay special attention to but are not limited to: overhead power lines and hanging obstacles.
Page 40: Safety Rules - Wheels And Tires
2 - SAFETY INFORMATION Safety rules - Wheels and tires DANGER Explosion hazard! Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosen- ing the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding.
Page 41: Safety Rules - Ductile Iron
2 - SAFETY INFORMATION Safety rules - Ductile iron DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.
Page 42: Safety Rules - Roll Over Protective Structure (Rops)
2 - SAFETY INFORMATION Safety rules - Roll Over Protective Structure (ROPS) WARNING Roll-over hazard! After an accident, fire, tip over, or roll over, a qualified technician MUST replace the Roll-Over Protec- tive Structure (ROPS) before returning the machine to the field or job site operation. Failure to comply could result in death or serious injury.
Page 43 2 - SAFETY INFORMATION A ROPS label is fastened to the protective structure and shows the ROPS PIN, the gross weight, approval, regu- lation, and model numbers of the machine. LEEN11T0376AA 2 - 21...
Page 44: Safety Rules - Seat Belt
2 - SAFETY INFORMATION Safety rules - Seat belt WARNING Roll-over hazard! Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained.
Page 45: Safety Signs
2 - SAFETY INFORMATION Safety signs Decals WARNING Avoid injury! Make sure decals are perfectly legible. Clean decals regularly. Replace all damaged, missing, painted over, or illegible decals. See your dealer for replacement decals. When replacing parts bearing decals, be sure to put new decals on each new part. Failure to comply could result in death or serious injury.
Page 46 2 - SAFETY INFORMATION POSITION OF DECALS When replacing decals, be sure to install them in the locations shown. LEEN12T0712HA 2 - 24...
Page 47 2 - SAFETY INFORMATION LEEN12T0713HA 2 - 25...
Page 48 2 - SAFETY INFORMATION Seat belt This decal reminds you to wear your safety belt at all times to avoid the risk of being ejected from the operator’s com- partment in the event that the machine turns over. English: 85821920 French: 85828063 Spanish: 85828064 LEEN12T0715BA...
Page 49 2 - SAFETY INFORMATION Torque converter transmission (only on powershuttle models) This decal indicates the operations of torque converter transmission with clutch disconnect. English: 84411782 LEEN12T0717AA Gearshift lever (only on powershift models) This decal indicates the operation of the gearshift lever. LEEN12T0718AA Danger unspected movement hazard of ma- chine...
Page 50 2 - SAFETY INFORMATION High pressure fuel This decal indicates the presence of high pressure fuel. English: 87581010 French: 87596089 Spanish: 87596091 LEEN12T0721AA Tie-down points This decal shows the tie-down points to be used when securing the machine for transport. LEEN12T0722AA Danger hot liquid under pressure This decal warns against the presence of hot liquid under...
Page 51 2 - SAFETY INFORMATION Battery This decal indicates that it is necessary to carefully read the Operator’s Manual before performing any operation on the batteries. English: 85821917 French: 85828088 Spanish: 85828089 LEEN12T0724AA Engine This decal warns that certain components in the engine compartment can trap your hand, cut or burn you.
Page 52 2 - SAFETY INFORMATION Loader safety strut This decal warns that it is mandatory to install the safety strut when carrying out any operation requiring the loader attachment to be in raised position. English: 85821921 French: 85828084 Spanish: 85828085 LEEN12T0727AA Fuel tank, low sulfer diesel fuel Make sure that the tank bearing this decal contains low sulfer diesel fuel only.
Page 53 2 - SAFETY INFORMATION Starting the engine This decal warns that the engine must be started only from the operator’s seat with the transmission in neutral. English: 85821928 French: 85828086 Spanish: 85828087 LEEN12T0730BA Precautions for the use of the backhoe at- tachment This decal warns of the risk of machine movements during backhoe operation.
Page 54 2 - SAFETY INFORMATION Precautions for lifting loads with the back- hoe attachment This decal warns of the possibility of loss of machine con- trol during lifting operations. English: 85821924 French: 85828069 Spanish: 85828070 LEEN12T0732BA Stabilizers This decal warns not to stay near the stabilizers while they are lowering, as it could be dangerous.
Page 55 2 - SAFETY INFORMATION Air conditioning (Optional) This decal indicates that an air conditioning system is in- stalled in the machine. The maintenance operations must be performed by qualified personnel. LEEN12T0734BA Air conditioning (Optional) This decal indicates that an air conditioning system is in- stalled in the machine.
Page 56 2 - SAFETY INFORMATION Explosion hazard, ether This decal warns of extreme caution, as a release of ether could occur in the indicated area. English: 8603092 French: 8603093 Spanish: 8603094 LEEN12T0736BA_1 Maintenance This decal indicates all operations of maintenance sched- uled.
Page 57 2 - SAFETY INFORMATION Crush hazard, loader attachment upper po- sition This decal warns that it is mandatory to install the safety strut when carrying out during maintenance or repair op- erations requiring the loader attachment to be in raised position.
Page 58: Hand Signals
2 - SAFETY INFORMATION Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or impaired without seeking the assistance of a signal person. Make perfectly sure that you and the signal person understand the signals to be used.
Page 59 2 - SAFETY INFORMATION Move away from me Wave hands back and forth (palms outward). LEEN11T0008AA Go this far LEEN11T0009AA All stop and hold LEEN11T0010AA Stop Move one hand back and forth. LEEN12T0534AA 2 - 37...
Page 60 2 - SAFETY INFORMATION Emergency stop Move both hands back and forth. LEEN11T0012AA Raise load or bucket LEEN11T0013AA Lower load or bucket LEEN11T0014AA Raise load or bucket slowly LEEN11T0015AA 2 - 38...
Page 61 2 - SAFETY INFORMATION Lower load or bucket slowly LEEN11T0016AA Turn machine left swing load left To stop movement, stop moving hand and make a fist. LEEN11T0017AA Turn machine right swing load right To stop movement, stop moving hand and make a fist LEEN11T0018AA Roll back loader bucket LEEN12T0535AA...
Page 62 2 - SAFETY INFORMATION Dump loader bucket LEEN12T0536AA Raise backhoe boom LEEN11T0019AA Lower backhoe boom LEEN11T0020AA Backhoe dipper in LEEN11T0021AA 2 - 40...
Page 63 2 - SAFETY INFORMATION Backhoe dipper out LEEN11T0022AA Backhoe bucket dig LEEN11T0023AA Backhoe bucket dump LEEN11T0024AA Retract telescopic dipper (if fitted) LEEN12T0537AA 2 - 41...
Page 64 2 - SAFETY INFORMATION Extend telescopic dipper (if fitted) LEEN12T0538AA 2 - 42...
Page 65: Do Not Operate Hang Tag
2 - SAFETY INFORMATION Do Not Operate hang tag Before you start servicing the machine, attach a 'Do Not Operate' warning tag to the machine. Attach the tag in an area that is easily visible. English 84427341 • Spanish 84427340 •...
Page 66 2 - SAFETY INFORMATION 2 - 44...
Page 67: Controls/Instruments
3 - CONTROLS/INSTRUMENTS 3 - CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Access to operator's platform Use the steps (1) and access handles (2) when entering or leaving the operator’s compartment. CAUTION Fall hazard! When entering or exiting the cab, never use the control levers as handholds.
Page 68 3 - CONTROLS/INSTRUMENTS Doors To open the right-hand and left-hand doors from the out- side, push the lock (1) completely inwards and contem- porarily pull the handle (2). Lift the handle (3) to open the right-hand and left-hand doors from the inside. NOTICE: Use the left-hand door for entering or leaving the operator’s compartment.
Page 69 3 - CONTROLS/INSTRUMENTS Rear windows Opening Release the locks (1) and swing the window inwards with the handles. MOLI12LBB0136AB Bring the window into horizontal position and lock it with the latches (2). NOTICE: Make sure the window is completely locked. Closing Release the latches (2) and tilt into lower position with the handles.
Page 70: Operator's Seat
3 - CONTROLS/INSTRUMENTS OPERATOR'S SEAT Operator's seat To operate the machine correctly with maximum efficiency and comfort, check that the operator’s seat and its adjust- ment controls are in good condition and then adjust the seat to suit the operator’s size and weight. NOTICE: Before using the controls, make sure that the seat is adjusted and positioned correctly.
Page 71 3 - CONTROLS/INSTRUMENTS Standard Seat (vinyl and de luxe model) Armrest angle adjustment Raise the armrest, turn the knob (1) to obtain the desired armrest position and then lower the armrest. Cushion angle adjustment To adjust the cushion angle, turn the knob (2) clockwise or counterclockwise, to increase or reduce the angle.
Page 72 3 - CONTROLS/INSTRUMENTS Seat (de luxe model, pneumatic version) Arm tilt adjustment Raise the armrest, turn the knob (1) to obtain the desired armrest position and then lower the armrest. Cushion angle adjustment To adjust the cushion angle, turn the knob (2) clockwise or counterclockwise, to increase or reduce the angle.
Page 73 3 - CONTROLS/INSTRUMENTS PNEUMATIC SEAT Cushion tilt adjustment Lift handle (2) up and move the cushion to the desired position. Release the handle to lock the cushion in place. Lift up on the handle (3). Move the seat to the desired angle.
Page 74 3 - CONTROLS/INSTRUMENTS SEAT BACK ANGLE ADJUSTMENT To adjust the seat back angle, hold the lever (6) rearward, move the seat back to obtain the desired position and then release the lever. SWING Release the seat using lever (7) and swing it round. Re- lease the lever and make sure the seat is locked correctly in place.
Page 75 3 - CONTROLS/INSTRUMENTS (Pneumatic version) Lower the lever (9) to reduce the rigidity of the suspension. Raise the handle to increase the rigidity of the suspension. The indicator (10) must be green when the operator is sitting on the seat. SEAT FORE-AND-AFT ADJUSTMENT Hold the lever (11) in raised position, slide the seat until the desired position is reached and then release the lever.
Page 76: Forward Controls
3 - CONTROLS/INSTRUMENTS FORWARD CONTROLS Front controls NOTE: The instruments represented may not exactly cor- respond to the instruments on your machine. Starter switch key WARNING Misuse hazard! Before starting the engine, make sure you are fully aware of the location and the function of each control.
Page 77 3 - CONTROLS/INSTRUMENTS Engine accelerator knob The knob (1) enables the engine speed to be increased or decreased. Turn to to increase the speed. Turn to to decrease the speed. NOTICE: Never use the knob (1) during travel on public highways.
Page 78: Steering Column
3 - CONTROLS/INSTRUMENTS Steering column The machine is equipped with a hydrostatic power steer- ing, which considerably reduces the effort necessary to turn the steering wheel (1). Familiarise yourself with the effort required to turn the wheel before driving the ma- chine for the first time.
Page 79: Pedal Controls
3 - CONTROLS/INSTRUMENTS Pedal controls Engine accelerator Located under the steering wheel, this pedal (1) enables the engine speed to be increased or decreased. Deeply press the pedal to increase the engine speed. Release the pedal to reduce the engine speed. This pedal is used for travel and for operating the loader attachment.
Page 80: Parking Brake Lever
3 - CONTROLS/INSTRUMENTS Parking brake lever The parking brake is a Spring Applied Hydraulic Released (SAHR) brake. WARNING Loss of control hazard! To prevent inadvertent machine movement, take care to avoid accidental contact with the gearshift levers. Always stop the engine, firmly apply the parking brake, and place all gearshift levers in neutral before leaving the machine.
Page 81: Transmission Controls
3 - CONTROLS/INSTRUMENTS Transmission controls Power-Shuttle LEEN12T0543FA Gearshift lever: It is possible to select four forward Direction lever: the movement of this lever from the and four rearward travel gears. neutral position will engage the forward or reverse travel. Transmission disconnect button (on gearshift lever): prior to changing gear depress and hold down this NOTE: in reverse gear an audible alarm device switch which disengages transmission drive, select...
Page 82 3 - CONTROLS/INSTRUMENTS Transmission The transmission is fully synchronized providing four forward and four reverse speeds allowing gear ratio changes on the move. A torque converter is used to connect the engine to the transmission and the column mounted Power-Shuttle lever (3) enables shifts between forward and reverse travel without disengaging gear ratios.
Page 83 3 - CONTROLS/INSTRUMENTS Forward/reverse Power-Shuttle lever (travel direction change) To select the forward travel, engage the required gear ra- tio with the gearshift lever, then, with the engine idling, lift the Power-Shuttle lever from the neutral lock position (1) and move it to the forward position (2). Use the accelera- tor pedal to control the engine rpm and the ground speed.
Page 84 3 - CONTROLS/INSTRUMENTS Transmission disconnection The 4x4 transmission provides for easy upward and downward gear ratio changes on the move. However, as a clutch is not used between the engine and transmission, the power flow from the engine to the transmission must be interrupted to shift from one gear ratio to another.
Page 85 3 - CONTROLS/INSTRUMENTS Power shift transmission controls LEEN12T0546FA Power shift transmission gearshift and direction-of- Kickdown switch: if the machine is in 2 gear and travel lever: It is possible to select four forward and is required for loader work engaging kickdown in- four rearward travel gears.
Page 86 3 - CONTROLS/INSTRUMENTS Kickdown The kickdown function (2 to 1 gear only) instantly in- creases the torque on the driving wheels and, hence, the digging power. For example when the loader is pushing into a pile and more torque is required at the wheels. This is achieved by an instant gearshift from 2 to 1 using button (2) without activating the gearshift lever.
Page 87: Right-Hand Side Controls
3 - CONTROLS/INSTRUMENTS RIGHT-HAND SIDE CONTROLS Right-hand side controls Lever for direction indicators, main beams, front windshield wiper and washer (CAB) Located on the right of the steering wheel, this lever has five positions: Position “0”: Neutral Position “1”: The left-hand direction indicators and the di- rection indicator lamp under the steering wheel flash at the same speed.
Page 88 3 - CONTROLS/INSTRUMENTS Loader attachment control lever Loader attachment control lever Transmission disconnect button Horn button Roller for the proportional control Of 4 x 1 loader bucket LEEN12T0548AA Differential lock switch WARNING Loss of control hazard! Avoid using differential lock at speeds above 8 km/h (5 mph).
Page 89: Exterior Controls
3 - CONTROLS/INSTRUMENTS EXTERIOR CONTROLS Rotating beacon – Optional The rotating beacon (1) should be placed on the cab roof and the cable connected to one of the 12 V sockets over the door on each side of the machine. NOTICE: The rotating beacon must be installed and op- erated when undertaking road travel.
Page 90: Instrument Cluster
3 - CONTROLS/INSTRUMENTS INSTRUMENT CLUSTER Instrument cluster – Front LEEN12T0551GA_1 Direction indicator lamp Hand-held auxiliary hydraulic attachment switch This lamp turns on when the direction indicators are (optional) working. This switch has two positions: Side rear light indicator lamp The first position is OFF (control lamp on). •...
Page 91 3 - CONTROLS/INSTRUMENTS 2WD/4WD Switch Speedometer (Optional) This switch is used to engage or disengage the The speedometer shows travel speed in kilometres 4WD function. per hour (km/h) and miles per hour (mph). This switch has two positions: Rotating beacon switch First position (Power-Shuttle) (by pushing but- This switch is used to turn the rotating beacon on or •...
Page 92: Instrument Cluster Panel - Side
3 - CONTROLS/INSTRUMENTS Instrument cluster panel – Side LEEN12T0552FA_1 Front work light switch “Glide ride” switch (optional on 2WD models) This switch has three positions: The “glide ride” system control improves the ma- chine comfort during travel, regardless of the type The first position is OFF (control lamp off).
Page 93 3 - CONTROLS/INSTRUMENTS “Auto Ride Control” switch (Optional on 4wd mod- Parking brake switch els) The “auto ride” system control improves the ma- The parking brake is a Spring Applied Hydraulic chine comfort during travel, regardless of the type of Released (SAHR) brake.
Page 94: Display Switches
3 - CONTROLS/INSTRUMENTS Display Switches Switches provided for operator / service input: UP/DOWN switch Use this UP/DOWN switch to scroll through the menus. NOTE: Push the UP arrow at start-up to display the engine rpm on the digital display. MOLI12LBB0097AA Display enter switch Use this switch to select between display and service menus or enter selections.
Page 95: Maintenance
3 - CONTROLS/INSTRUMENTS Maintenance Two different kinds of maintenance will be available: 500). The 0.0 setting turns the light maintenance feature off. light maintenance • heavy maintenance • Heavy maintenance Light maintenance The hours shown will be the hours when heavy mainte- nance is required, not the standard hours displayed by The hours shown will be the hours when light mainte- the hourmeter.
Page 96: Setup Menu
3 - CONTROLS/INSTRUMENTS Setup menu LEEN11T0003BA_3 3 - 30...
Page 97: Regenerating The Diesel Particulate Filter (Dpf) Automatically/Manually
3 - CONTROLS/INSTRUMENTS Regenerating the diesel particulate filter (DPF) automatically/manually CAUTION Burn hazard! During the Diesel Particular Filter (DPF) regeneration process the exhaust stack and fixed hood area becomes extremely hot. Allow area to cool before servicing or working near the exhaust system com- ponents.
Page 98 3 - CONTROLS/INSTRUMENTS CAUTION Burn hazard! During the Diesel Particular Filter (DPF) regeneration process the exhaust stack and fixed hood area becomes extremely hot. Allow area to cool before servicing or working near the exhaust system com- ponents. Failure to comply could result in minor or moderate injury. C0102A On occasion, the machine will need to be safely parked and run through a forced regeneration to clear accumu- •...
Page 99 3 - CONTROLS/INSTRUMENTS Press Enter LEEN12T0526FA_4 DPF regeneration WAIT symbol appears. The system is validating machine readiness and all actions in step 2 have been completed. RCPH11TLB002AAD One of the following will occur. DPF regeneration ON symbol appears indicating the re- generation process has started, allow approximately 20 minutes to complete.
Page 100 3 - CONTROLS/INSTRUMENTS DPF regeneration OFF symbol appears indicating the re- generation process is complete. Machine is ready for op- eration. RCPH11TLB005AAD 3 - 34...
Page 101: Regeneration Inhibit
3 - CONTROLS/INSTRUMENTS Regeneration inhibit The regeneration inhibit Selection screen allows the operator to delay the DPF auto regeneration process during the current key cycle. NOTE: The regeneration inhibit feature returns to the enable setting by default at the next key cycle. NOTE: The operator may choose to delay the auto regeneration process.
Page 102 3 - CONTROLS/INSTRUMENTS Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter). LEEN12T0526FA_4 3 - 36...
Page 103: Oil Life Reset
3 - CONTROLS/INSTRUMENTS Oil life reset The oil life reset Selection screen allows the operator to clear the active warning indicating an oil change is re- quired. Oil life reset: Turn the engine OFF. Turn the key to the ON position but do not start the engine.
Page 104: Display Brightness
3 - CONTROLS/INSTRUMENTS Display brightness NOTE: Machines equipped with the AIC only. Adjust the brightness of the AIC display: Press Enter (2) to access the menu screens. Press the up arrow (3) or the down arrow (4) to nav- igate through the menu screens. LEEN12T0526FA_4 When the Instrument Cluster Dimmer screen dis- plays, press Enter.
Page 105: Throttle Sensitivity
3 - CONTROLS/INSTRUMENTS Throttle sensitivity Change the throttle sensitivity: Press Enter (2) to access the menu screens. Press the up arrow (3) or the down arrow (4) to nav- igate through the menu screens. LEEN12T0526FA_4 When the Throttle Sensitivity screen displays, press Enter.
Page 106: Maximum Throttle/Cold Start Idle
3 - CONTROLS/INSTRUMENTS Maximum throttle/Cold start idle The Idle Increment (engine speed) menu lets the operator configure the cold start idle and/or the maximum engine throttle settings. NOTE: The settings do not reset at key cycle. Cold start idle - Sets the minimum engine speed (up •...
Page 107 3 - CONTROLS/INSTRUMENTS When the Idle Increment screen displays, press En- ter. RCPH10TLB201AAF Press the up arrow or the down arrow until the cold start idle or the maximum throttle screen appears. Press Enter. The setting flashes. Press the up arrow or the down arrow to adjust the setting.
Page 108: Instrument Cluster - Side
3 - CONTROLS/INSTRUMENTS Instrument cluster – Side LEEN12T0749FA Caution master lamp This lamp turns on when the air conditioner is work- This lamp signals a not critical caution. When this ing. caution is active, it is necessary to change the op- Glow plug indicator lamp erating mode, plan a down time to carry out mainte- Low fuel level warning lamp...
Page 109 3 - CONTROLS/INSTRUMENTS Tachometer the gearshift lever and the direction of travel con- The tachometer shows the engine speed in revolu- trol lever in neutral position and let the engine run tions per minute. at 1000 RPM. If this operation does not enable the The figures indicated must be multiplied by 100.
Page 110: Cab Controls And Adjustments
3 - CONTROLS/INSTRUMENTS CAB CONTROLS AND ADJUSTMENTS Cab and platform - Control identification Document storage box In the rear part of the operator’s seat there is a document storage box (1) where the Operator’s Manual and possibly other documents can be stored. MOLI12LBB0138AB Operator’s compartment light This light is mounted on the roof.
Page 111 3 - CONTROLS/INSTRUMENTS Object storage box On the left side of the cab there is an object storage box (1). MOLI12LBB0142AB Radio compartment (Optional) On the cab roof there is a compartment (1) where the radio is installed. The radio is optional. MOLI12LBB0143AB Storage areas Located at the front left and rear right, these areas (1) can...
Page 112 3 - CONTROLS/INSTRUMENTS Air filter This is located under the operator’s seat. Clean the filter (1) with compressed air, working from the clean side towards the outside. The air pressure must not exceed 2 bar (29 psi) and the nozzle must be held at least 30 cm (11.81 in) from the element.
Page 113: Loader Attachment Controls
3 - CONTROLS/INSTRUMENTS Loader attachment controls Loader attachment controls WARNING Misuse hazard! Before starting the engine, make sure you are fully aware of the location and the function of each control. Failure to comply could result in death or se- rious injury.
Page 114: Loader Attachment - Operation
3 - CONTROLS/INSTRUMENTS Loader attachment – Operation Neutral and hold With the lever in the neutral/hold position "0", the attach- ment movement can be stopped. As soon as the lever is released, it automatically returns to the neutral position "0" and the attachment remains in the position where it was when movement stopped.
Page 115 3 - CONTROLS/INSTRUMENTS Filling the loader bucket With the lever in position "4", the bucket rolls back (fills). MOLI12LBB0161AB Dumping the loader bucket With the lever in position "5", the bucket rolls forward (dumps). MOLI12LBB0162AB Automatic return to loader bucket filling Lever must be moved to float (position 3) and roll back (po- sition 6) at the same time;...
Page 116: Loader Bucket Control - 4X1 (If Fitted)
3 - CONTROLS/INSTRUMENTS Loader bucket control - 4x1 (If fitted) This control operates the opening and closing of the 4 x 1 loader bucket clam. This control is proportional: When releasing the roller (7), it automatically returns to the initial position (neutral) and the bucket remains in the position where it was when movement stopped.
Page 117: Backhoe Attachment Controls
3 - CONTROLS/INSTRUMENTS Backhoe attachment controls Backhoe attachment controls NOTE: The instruments represented may not exactly cor- respond to the instruments on your machine. NOTICE: before using the backhoe attachment, check that the lock hook (3) has been disengaged, either by means of the lever (2) or the switch (1).
Page 118: Backhoe Attachment Mechanical Controls Version
3 - CONTROLS/INSTRUMENTS Backhoe attachment mechanical controls version Stabilizer mechanical controls NOTICE: Whenever the backhoe attachment is used, the machine must be resting on the stabilizers. Left-hand stabilizer left-hand control lever This lever has three positions: Position "0": Neutral. This position stops the movement of the left-hand stabilizer.
Page 119 3 - CONTROLS/INSTRUMENTS Attachment mechanical controls These control levers are used to operate the backhoe at- tachment. The speed of movement of each control de- pends on the angle to which the lever is tilted. In the in- termediate position, two movements can be obtained si- multaneously.
Page 120 3 - CONTROLS/INSTRUMENTS LEEN12T0557HA_1 3 - 54...
Page 121 3 - CONTROLS/INSTRUMENTS ISO configuration Backhoe dipper and backhoe attachment swing left-hand control lever This lever has five positions: Position "0": Neutral/hold. This position enables the at- tachment movement to be stopped. As soon as the lever is released, it automatically returns to the neutral position "0"...
Page 122 3 - CONTROLS/INSTRUMENTS LEEN12T0558HA_1 3 - 56...
Page 123 3 - CONTROLS/INSTRUMENTS Four-lever pattern configuration Lever (1) for dipper This lever has three positions: Position "0": Neutral/hold. This position enables the at- tachment movement to be stopped. As soon as the lever is released, it automatically returns to the neutral position "0"...
Page 124 3 - CONTROLS/INSTRUMENTS LEEN12T0559GA_1 3 - 58...
Page 125 3 - CONTROLS/INSTRUMENTS Cross-pattern configuration Backhoe boom and backhoe attachment swing left-hand control lever This lever has five positions: Position "0": Neutral/hold. This position enables the at- tachment movement to be stopped. As soon as the lever is released, it automatically returns to the neutral position "0"...
Page 126 3 - CONTROLS/INSTRUMENTS LEEN12T0560HA_1 3 - 60...
Page 127 3 - CONTROLS/INSTRUMENTS Telescopic dipper mechanical control pedal (if fitted) This pedal (A) has three positions: Position "0": Neutral. This position enables the movement of the telescopic dipper to be stopped. The pedal automatically returns to this position as soon as it is released.
Page 128: Backhoe Attachment Hydraulic Controls
3 - CONTROLS/INSTRUMENTS Backhoe attachment hydraulic controls MOLI12LBB0178FB Control enable switch: with this switch in the ON Telescopic dipper controls: (proportional controls): (lamp on) position, all backhoe attachment hy- Press the right-hand button to extend the telescopic draulic controls are functional. dipper.
Page 129 3 - CONTROLS/INSTRUMENTS Control enable switch This control is located on the right-hand control lever. This switch has three positions: Position OFF: (Lamp off) all controls will deactivate. • Position "1": By pressing the upper side (lamp off), • the stabilizers will activate. Position "2": By pressing the upper side (lamp on) •...
Page 130 3 - CONTROLS/INSTRUMENTS Backhoe attachment hydraulic controls Standard configuration Backhoe boom and backhoe attachment swing left-hand hydraulic control lever. This hydraulic control lever has five positions: Position "0": Neutral/hold. This position enables the at- tachment movement to be stopped. As soon as the hy- draulic control lever is released, it automatically returns to the neutral position "0"...
Page 131 3 - CONTROLS/INSTRUMENTS Stabilizer hydraulic controls These controls are located on the left-hand hydraulic con- trol lever and may be operated independently or simulta- neously. These controls are proportional, and therefore, the stabilizer speed may vary. NOTICE: Whenever the backhoe attachment is used, the machine must be resting on the stabilizers.
Page 132 3 - CONTROLS/INSTRUMENTS Auto-up feature (Center pivot version) (Op- tional) Position "3": When the levers are momentarily pulled back to this position and then released, they return to the neu- tral position and the stabilizers automatically rise to road travel position, there by leaving your hand free for other duties.
Page 133 3 - CONTROLS/INSTRUMENTS Auxiliary bi-directional controls (If fitted) Press and hold the left-hand button (1) to let the oil flow out of the left-hand side of the boom. Press and hold the left-hand button (2) to let the oil flow out of the right-hand side of the boom.
Page 134: Climate Controls
3 - CONTROLS/INSTRUMENTS CLIMATE CONTROLS Heating and air conditioning controls The heating, ventilation and air conditioning controls are located on the right side of the cab (operator’s seat in loader attachment position). NOTE: In order to use the heating, it is necessary to open the heater shut-off valve (1) located on the engine’s right side.
Page 135 3 - CONTROLS/INSTRUMENTS Air conditioning (Optional) When using the air conditioning, it is essential that all the windows of the operator’s compartment are completely closed. To ensure correct operation and full efficiency of the air conditioning system, it must be used at least once a week, even for a short time.
Page 136 3 - CONTROLS/INSTRUMENTS Controls The air conditioning control can be adjusted to obtain the desired temperature in the cab. To activate air conditioning, turn the selector (2). Upon ac- tivation, the warning lamp (4) on the side instrument clus- ter turns on. The selector (1) allows choosing the ideal temperature according to your requirements.
Page 137: Cab Air Louvers
3 - CONTROLS/INSTRUMENTS Cab air louvers Air flow diffusers are connected to the heater system and receive air from the blower, to direct warm or cold air onto the windshield and side windows or to the cab interior as required. Each diffuser may be swivelled and adjusted to control the flow of air.
Page 138 3 - CONTROLS/INSTRUMENTS 3 - 72...
Page 139: Operating Instructions
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Before using the machine ATTENTION: Read and familiarize yourself with the in- Make sure they are always clean. structions and warnings shown in this manual before op- Clean or replace safety decals which are no longer legi- erating the machine.
Page 140: Operating The Machine
4 - OPERATING INSTRUCTIONS Operating the machine WARNING Completely raise the stabilizers. Driving hazard! Check that the lighting and signalling systems operate Check all controls and safety devices in a safe, correctly. open area before starting work. Failure to comply could result in death or se- Check that the brakes and steering operate correctly.
Page 141: Running-In Period
4 - OPERATING INSTRUCTIONS Running-in period Your machine will last longer and give better and more economical performance if you pay particular attention to the engine during the first 20 h of operation. During this period: Keep a close watch on the instrument panel. Operate the machine at normal speeds.
Page 142: Starting The Unit
4 - OPERATING INSTRUCTIONS STARTING THE UNIT Starting the engine NOTE: The instruments represented may not exactly cor- respond to the instruments on your machine. To correctly perform the starting procedure, some precau- tions are necessary. Check that the seat (1) is properly locked in the loader attachment working position.
Page 143: Assisted Starting (Jump-Starting)
4 - OPERATING INSTRUCTIONS Assisted starting (Jump-starting) A high current flows on connection of the ground cable. Sparks occurring at the contact point may ignite gases at the discharged battery. Connect the ground cable to the frame as far as possible away from the discharged battery.
Page 144 4 - OPERATING INSTRUCTIONS Switch off all electrical accessories in receiving machine and turn key switch to "0". Switch off all accessories in supplying machine (booster battery) and shut off engine. Connect the red jumper cable to the positive clamp of the discharged battery (1) and then to the positive clamp of the booster battery (2).
Page 145: Starting The Engine - At Temperatures Below -18 °C (-0.4 °F) (Optional)
4 - OPERATING INSTRUCTIONS Starting the engine - At temperatures below -18 °C (-0.4 °F) (Optional) This starting system is to be used when the ambient tem- perature is between -18 °C (-0.4 °F) and -29 °C (-20.2 °F). The engine block heater heats the engine coolant and is for use at temperatures below -18 °C (-0.4 °F).
Page 146: Starting The Engine - At Low Temperatures
4 - OPERATING INSTRUCTIONS Starting the engine - At low temperatures This starting system activates when the ambient temper- ature is lower than 5 °C (41 °F). NOTE: in very cold starting conditions [starting below -15 °C (5 °F)] the engine controller will limit the engine speed to a maximum of 1200 RPM to prevent damage to the en- gine.
Page 147: Stopping The Unit
4 - OPERATING INSTRUCTIONS STOPPING THE UNIT Stopping the engine Check that the direction-of-travel control lever (1) is in the neutral position. (Power-Shuttle) place the gearshift lever (2) in neutral po- sition. Engage the parking brake by pressing the switch (3). Allow the engine to run at idle speed for about one minute in order for the turbocharger to be lubricated correctly.
Page 148: Moving The Unit
4 - OPERATING INSTRUCTIONS MOVING THE UNIT Job site travel NOTE: The instruments represented may not exactly cor- respond to the instruments on your machine NOTE: After road travel, remove all road safety devices before carrying out any job site travel. Make sure that the engine accelerator knob (2) is in low idle position.
Page 149 4 - OPERATING INSTRUCTIONS (Power-Shuttle) press the transmission disconnect button (5) and then place the gearshift lever (6) in first or second gear. LEEN12T0639AA (Power-Shift) place the gearshift lever (7) in first or second gear. Press the brake pedals down and turn the parking brake switch to the OFF position.
Page 150: 2Wd Or 4Wd
4 - OPERATING INSTRUCTIONS 2WD or 4WD NOTE: Machines with or without four wheel drive should not be allowed to exceed 40 km/h (24.9 mph). A freewheel descent or towing the machine at excessive speed may cause loss of control, personal injury to the operator or damage to transmission.
Page 151: Differential Lock Button
4 - OPERATING INSTRUCTIONS Differential lock button NOTICE: Never use the differential lock during road travel. The differential lock gives equal power to both rear wheels. It is particularly useful when the wheels have insufficient grip, as in the following cases. When the machine is stuck Make sure that the rear wheels are not turning.
Page 152: Parking The Unit
4 - OPERATING INSTRUCTIONS PARKING THE UNIT Engine - Park When parking the machine, some precautions are neces- sary. Move the machine to a level and firm ground, away from any soft ground, excavations or poorly shored cavity. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position.
Page 153: Transport Operations
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS ROAD TRANSPORT Requirements for road travel LEEN12T0641FA_1 Install the safety systems in compliance with legal require- ments. Make sure your machine complies with the local legislation. BACKHOE ATTACHMENT LOCKING PIN (If fitted): install the pin in the locking bar.
Page 154: Precautions For Road Travel
5 - TRANSPORT OPERATIONS Precautions for road travel WARNING Avoid injury! Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.
Page 155: Preparing For Road Transport
5 - TRANSPORT OPERATIONS PREPARING FOR ROAD TRANSPORT Preparing the machine for road travel NOTE: The instruments represented may not exactly cor- respond to the instruments on your machine. Make sure that the engine accelerator knob (2) is in low idle position.
Page 156 5 - TRANSPORT OPERATIONS Correctly adjust the rearview mirrors (5). Clean the li- cence plates if necessary. MOLI12LBB0229AB Install the rotating beacon (6) on the cab roof, then con- nect the relative cable and operate the switch. Make sure the doors are properly closed and that the en- gine guard is locked.
Page 157 5 - TRANSPORT OPERATIONS Check that the direction-of-travel lever (9) is in neutral po- sition. Start the engine. MOLI12LBB0233AB Make sure that the switch (11) is in the OFF position (4WD transmission of front wheels disengaged). MOLI12LBB0235AB (Power-Shuttle) press the transmission disconnect button (12) and then place the gearshift lever (13) in first gear.
Page 158 5 - TRANSPORT OPERATIONS Press the brake pedals and, if necessary, release the parking brake by means of the switch (13). LEEN12T0541AA Position the direction-of-travel control lever (9) forwards. MOLI12LBB0239AB Release the brake pedals and adjust the travel speed by means of the accelerator pedal (16).
Page 159: Setting The Backhoe Attachment In Road Travel Position
5 - TRANSPORT OPERATIONS Setting the backhoe attachment in road travel position NOTE: The instruments represented may not exactly cor- respond to the instruments on your machine. NOTICE: This procedure must be used for road travel, for operating the loader attachment, when transporting the machine on a trailer and when parking the machine.
Page 160 5 - TRANSPORT OPERATIONS Completely retract the telescopic dipper (if fitted) and place the pin (4) in locked position. MOLI12LBB0244AB Place the backhoe attachment in line with the machine. Run the engine at about 900 RPM. Completely retract the telescopic dipper (5) and the back- hoe bucket (6).
Page 161: Locking Or Unlocking The Backhoe Attachment
5 - TRANSPORT OPERATIONS Locking or unlocking the backhoe attachment Before undertaking any road travel, the backhoe attach- ment must be “locked” in transport position. In order to do this, retract the dipper completely against the boom and then fully raise the boom so that the lock bar engages on the boom pins.
Page 162 5 - TRANSPORT OPERATIONS To lock the attachment, place the switch (1) in the ON po- sition. The indicator lamp (2) (mechanical backhoe mod- els) or the indicator lamp (3) (pilot backhoe models) lights on. Raise the boom until it engages. ATTENTION: Do not attempt to use the backhoe attach- ment with the boom in locked position, as this could dam- age the locking system.
Page 163: Shipping Transport
5 - TRANSPORT OPERATIONS SHIPPING TRANSPORT Machine transport (on a trailer) Unloading WARNING Transport hazard! Remove the chocks and the retaining chains. The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not Raise the loader attachment to bring the bucket a few slippery.
Page 164: Recovery Transport
5 - TRANSPORT OPERATIONS RECOVERY TRANSPORT Towing the machine NOTE: The instruments represented may not exactly cor- respond to the instruments on your machine. WARNING Misuse hazard! Towing is a delicate maneuver that is always carried out at the risk of the user. The manu- facturer's warranty does not apply to incidents or accidents that occur during towing.
Page 165 5 - TRANSPORT OPERATIONS The machine should only be towed in case of failure. First of all make sure that it can be towed without causing further damage. Whenever possible carry out the repair at the site or con- sult your Dealer. If the machine is on the public highway, make sure that no component of the machine projects onto the highway.
Page 166 5 - TRANSPORT OPERATIONS If the engine is running, make sure the 4WD is disen- gaged. ATTENTION: If the engine is not running, the force nec- essary to turn the steering wheel will be higher. To tow the machine, attach a towing bar to one of the hooking points shown by the decals.
Page 167: Working Operations
6 - WORKING OPERATIONS 6 - WORKING OPERATIONS GENERAL INFORMATION Operating the machine in cold weather NOTICE: before operating at temperatures below -1 °C (30.2 °F), operate the engine for approximately 15 min at a speed below 1200 RPM to warm the oil up to the normal operating temperature.
Page 168: Operating The Machine In High Altitude
6 - WORKING OPERATIONS Operating the machine in high altitude Air density decreases as altitude or ambient temperature increases. As a result of this, the engine’s maximum output, quality of exhaust gas, temperature level and, in extreme cases, starting behavior, are impaired. Engine can be used at altitudes up to 3000 m (9842 ft) and temperatures up to 50 °C (122 °F) for mobile operations.
Page 169: Hot Temperature Operation
6 - WORKING OPERATIONS Hot temperature operation Hot weather conditions cause special problems. During these conditions, your machine will require special attention to prevent serious damage. Hot weather maintenance will extend the service life of your machine. Use the correct solution of ethylene glycol and water in the cooling system. To prevent damage to the machine: Keep the coolant at the correct level in the coolant reservoir and in the radiator.
Page 170: Operating The Machine In Water
6 - WORKING OPERATIONS Operating the machine in water Make sure that the bed of the stream or stretch of water can support the weight of the machine. The level of the water must not exceed the height of the centre of the front wheels.
Page 171: Lifting The Machine
6 - WORKING OPERATIONS Lifting the machine NOTICE: Before lifting the machine, it is essential to place the backhoe attachment in the road travel position. The hooking points for the machine are shown by decals. NOTICE: Never use any other hooking points than those shown by the decals.
Page 172: Loader Attachment
6 - WORKING OPERATIONS Loader attachment Organizing the job site Use the shortest possible work cycles. The location pro- vided for the trucks is an all important element. Spend a little time levelling the work area. A smooth working surface facilitates the work of the machine and moving and parking the trucks.
Page 173: Transmission Disconnect Button
6 - WORKING OPERATIONS Transmission disconnect button To give maximum power, press the disconnect button (1) on the opposite side of the lever and hold it down. This will cause the transmission to revert to neutral. Release the disconnect button (1) to engage the trans- mission again.
Page 174: 4X1 Loader Bucket Clam Opening Indicator (If Fitted)
6 - WORKING OPERATIONS 4x1 Loader bucket clam opening indicator (If fitted) This indicator, located on the top right-hand side of the clam, allows the operator to see the degree of clam open- ing and the bucket digging depth. When the pin (1) is positioned corresponding to the "0" the bucket is closed, when its position corresponds to the "1/2"...
Page 175: Operating The Loader Attachment
6 - WORKING OPERATIONS Operating the loader attachment The following instructions do not cover all possible condi- tions of use of the loader attachment. They only constitute basic information to enable the machine to be operated correctly. Where possible, always use the loader attachment at full engine speed.
Page 176 6 - WORKING OPERATIONS Dump the bucket completely, raise the attachment and then release the transmission disconnect button. Keep the bucket position as low as possible, especially when working on sloping or rough ground. WARNING Loss of control hazard! A full bucket in the raised position may cause the machine to slide when operating over rough ground.
Page 177 6 - WORKING OPERATIONS For site stripping peeling or scraping, use down pressure with the loader attachment lever in the lowered position, and a slight bucket angle to start the cut. Begin the cut at the notch approximately 50 mm (1.97 in) deep and hold the depth by feathering the bucket to adjust the cutting lip up or down as required.
Page 178: Loader Attachment Safety Strut
6 - WORKING OPERATIONS Loader attachment safety strut Loader attachment safety strut (B95C - B95CLR- B110C) Located on the left-hand side of the loader attachment, this safety strut enables the loader attachment to be locked in the raised position for maintenance or servicing the unit.
Page 179 6 - WORKING OPERATIONS Unlocked position Completely raise the loader attachment and stop the en- gine. Remove the split pin (1) and the lock pin (2). MOLI12LBB0262AB Remove the strut (3) from the attachment and install the pin (1) and the split pin (2) back into the holes in the strut. Start the engine and lower the loader attachment.
Page 180 6 - WORKING OPERATIONS Loader attachment safety strut (B95CTC) Located on the left-hand side of the loader attachment, this safety strut enables the loader attachment to be locked in the raised position for maintenance or servicing the unit. Locked position Completely raise the loader attachment.
Page 181: Loader Bucket Removal
Operate the attachment controls so as to release the bucket. MOLI12LBB0267AB Reverse the machine from the bucket. B95CTC Move the machine to a level and firm ground. Lower the bucket to the ground in dump position (tilted completely forward). Stop the engine and remove the starter switch key.
Page 182: Loader Bucket Installation
Install the rod/bucket pins (2), and then install the relevant retaining bolts. (4x1 bucket) remove the plugs and reconnect the hy- draulic lines. B95CTC Make sure all bushings are completely clean. Remove any dirt or foreign matter, if necessary. Start the engine.
Page 183: Loader Bucket With Quick Coupler (B95Ctc)
6 - WORKING OPERATIONS Loader bucket with quick coupler (B95CTC) The loader hydraulic coupler allows the operator to change front end attachments without using special tools or additional manpower. INSTALLATION Make sure the bucket is in a safe area, on a level and firm ground and with the upper pins in place.
Page 184 6 - WORKING OPERATIONS Lift the loader attachment and rotate the quick coupler rearwards until the lock pins (6) are aligned with the lower bores of the bucket. Release the switch (3) allowing the lock pins (5) to engage in the mounting bores of the bucket. LEEN12T0659AA Visually confirm that the lock pins have correctly secured the bucket.
Page 185: Loader Bucket With Forks Optional
6 - WORKING OPERATIONS Loader bucket with forks Optional NOTICE: The forks are heavy, so use great care when swinging them into their working and stowage position. Install forks in working position Move the bucket to a level and firm ground. Stop the engine and remove the starter switch key.
Page 186 6 - WORKING OPERATIONS Install the forks in rest position Rest the loader bucket on a level and firm ground. Stop the engine and remove the starter switch key. Disengage the parking brake. Remove the retained pin and the pin (1). Tilt the fork (2) manually and carefully until it is rearwards into transport position.
Page 187: Lifting Loads With The Loader Attachment
6 - WORKING OPERATIONS Lifting loads with the loader attachment WARNING Heavy object! ALWAYS use adequate lifting equipment (heavy-duty hoist, loader, or forklift) to lift the component. Failure to comply could result in death or se- rious injury. W0101A Loader bucket - with lifting ring The lifting ring is the only point to which loads may be attached on the loader bucket.
Page 188: Backhoe Attachment
6 - WORKING OPERATIONS Backhoe attachment Backhoe attachment The following instructions do not cover all possible condi- tions of use of the backhoe attachment. They only constitute basic information to enable the ma- chine to be operated correctly. NOTICE: To achieve an optimum balance between ma- chine performance and fuel economy, operate the ma- chine at 1600 - 1700 RPM.
Page 189: Setting The Backhoe Attachment In Working Position
6 - WORKING OPERATIONS Setting the backhoe attachment in working position WARNING Overturning hazard! Be careful when you operate the machine on a hillside. You must be in the operator's seat (loader operation position) when you move the machine forward. Always engage the parking brake and shift the direction control lever and the transmission to neutral before you operate the backhoe.
Page 190 6 - WORKING OPERATIONS Lower the stabilizers slightly, leaving the rear wheels in contact with the ground. NOTICE: Whenever the backhoe attachment is used, the machine must always be resting on the stabilizers. Place the backhoe attachment in line with the machine. WARNING Hazard to bystanders! The operator must be the only person on the...
Page 191: Operating The Backhoe Attachment
6 - WORKING OPERATIONS Operating the backhoe attachment Digging method MOLI12LBB0283EA MOLI12LBB0284EA Correct Wrong Wrong The bucket is pushed upwards. The backhoe bucket will dig in and cause a stall This will also increase the cycle time Operating techniques NOTICE: Never operate any of the backhoe attachment control levers with arm locked in transport position.
Page 192 6 - WORKING OPERATIONS Filling the backhoe bucket Fill the backhoe bucket by manoeuvring the dipper. Keep the bottom of the backhoe bucket parallel to the cut. The backhoe bucket teeth and blade must cut the ground like the blade of a knife. The depth of dig varies depending on the type of material.
Page 193 6 - WORKING OPERATIONS Telescopic dipper To avoid the risk of damage and to extend the overall life of machines fitted with a telescopic dipper the following precautions must be observed. When the attachment is used for compacting operations, the telescopic dipper must be fully retracted and locked. LEEN12T0666AA Before returning to normal use, install the pin in working position (1).
Page 194 6 - WORKING OPERATIONS Trenching Trenching is the most basic backhoe excavating opera- tion. Other digging operations are merely variations of this ba- sic function (filling the bucket, dumping the bucket and moving the machine forward). While trenching, it is generally important to maintain a level trench bottom.
Page 195 6 - WORKING OPERATIONS When finishing straight walls in sandy soil, position a plat- form under the rear tires and stabilizers to distribute the load over a larger area and reduce the possibility of a cave-in. The platform will also reduce the possibility of the machine creeping rearwards if hard digging is encountered.
Page 196: Backhoe Bucket - Remove
6 - WORKING OPERATIONS Backhoe bucket – remove Move the machine to a level and firm ground. Lower the stabilizers and place the bucket on the ground. Stop the engine and remove the starter switch key. Remove the lock rings and pins and the rod/bucket link pin (1).
Page 197: Backhoe Bucket - Install
6 - WORKING OPERATIONS Backhoe bucket – install Start the engine. Extend the bucket cylinder rod to bring the connecting rod to their housing. Reinstall the arm/bucket link pin (2), then install the lock rings and pins. Slightly raise the attachment, then operate the bucket and dipper control to align the dipper hole with the bucket lugs.
Page 198: Backhoe Bucket - Digging Angle
6 - WORKING OPERATIONS Backhoe bucket – digging angle It is possible to change the backhoe bucket opening an- gle, depending on the work which is to be carried out. Position (1): Bucket maximum power. Position (2): Enables the bucket to open by 10° more and, therefore, to dig vertical side trenches closer to the ma- chine.
Page 199: Ballasting
6 - WORKING OPERATIONS Ballasting Tire liquid ballasting Tire size Water Tire total weight Calcium chloride 12.5/80-18 89 l (23.51 US gal) 53 kg (117 lb) 142 kg (313 lb) 227 l (59.97 US gal) 136 kg (300 lb) 363 kg (800 lb) 16.9-28 NOTE: The tires shown in the table above are for general outfit.
Page 200 6 - WORKING OPERATIONS Weighting limitations If the machine is only fitted with a loader attachment, four 453.6 kg (998 lb) weights must be mounted at the rear of the unit to provide counterbalance during loader opera- tion. This provides a total of 1814.4 kg (3992 lb) counter- balance to the rear of the unit.
Page 201 6 - WORKING OPERATIONS Machine weighting When adding ballast to the machine, do not exceed the gross weight shown on the identification plates. NOTE: The total weight on the rear axle is measured with only the rear wheels on the scales, the weight on the front axle is measured with only the front wheels on the scales.
Page 202: Lifting Loads With Backhoe Attachment
6 - WORKING OPERATIONS Lifting loads with backhoe attachment Move the machine to a level and firm ground. Retract the loader bucket completely and then let the bucket weight press against the ground. Lower the loader attachment until the front wheels just touch the ground without supporting the weight of the ma- chine.
Page 203: Maintenance
7 - MAINTENANCE 7 - MAINTENANCE GENERAL INFORMATION Fluids and lubricants supply summary table NEW HOL- RECOMMENDED FLUIDS LAND CON- INTERNATIONAL MODELS QUANTITY AND APPLICATION STRUCTION- Specifications Specifications API CJ-4, ACEA ENGINE - OIL Mat 3521 E9, SAE 10W40, 2WS - with filter 8 l (2.11 US gal) Ambra UNITEK 10W -40 SAE 15W40...
Page 204 7 - MAINTENANCE Fuel Use diesel fuel suitable for the ambient temperature con- ditions ( ASTM D975). Use fuel which is to ASTM (American Society for Testing and Materials) D975 standard (North America). In Eu- ropa, fuel must comply with Specification Standard EN 590 or ITS EQUIVALENT.
Page 205 7 - MAINTENANCE WINTER FUEL At low temperatures, obstructions due to paraffin precipi- tations may generate in the fuel system, which can cause engine anomalies. When the outside temperature drops below 0 °C (32 °F), it is necessary to use winter fuel, which can be used up to a temperature of -15 °C (5 °F) and which can be purchased in filling stations since the be- ginning of the cold season.
Page 206: Biodiesel Fuel - Biodiesel Fuels
Cold Pressed Oil, Straight Vegetable Oil (SVO), or more biodiesel fuel or when blended with standard diesel fuel: generally unrefined vegetable oils used as motor fuel are NOT APPROVED at any blend in any NEW HOLLAND B5: indicates the blend of 5 % biodiesel and 95 % •...
Page 207 The use of biodiesel blends above B7 through B20 will not tegrity and cleanliness every 3 months or 150 hours of void the NEW HOLLAND CONSTRUCTION warranty as operation, whichever comes first. long as the following conditions for biodiesel fuel handling...
Page 208: Fuel Tank
7 - MAINTENANCE Fuel tank The fuel tank (1) is located on the left-hand side of the machine, under the cab. NOTE: tank capacity 135 l (38.20 US gal). It is possible to fill fuel through the plug (2). In cold weather, use a fuel suitable to the ambient temper- ature and refill at the end of each working day, in order to prevent condensation.
Page 209: Hydraulic Oil
7 - MAINTENANCE Hydraulic oil For the first filling, the Manufacturer uses AMBRA MULTI G Oil. Hydraulic oil is not water-soluble; this can cause the for- mation of condensation water in the hydraulic oil tank. Therefore, periodically drain condensation water, espe- cially after the machine has been left unused for a long time.
Page 210: Engine Oil Viscosity
7 - MAINTENANCE Engine oil viscosity As a general rule, multigrade oils must be used. In closed rooms heated to temperatures > 5 °C (41 °F), it is also possible to use single-grade oils. As the viscosity of lubri- cating oils varies according to the temperature, the tem- perature of the place where the engine will be used is de- cisive for choosing the oil viscosity grade (SAE grade).
Page 211: Safety Instructions
7 - MAINTENANCE Safety instructions Perform checks and maintenance operations only after reading and learning the instructions and the warnings contained in this manual. ATTENTION: There is a risk of serious injury if main- tenance or repairs are not performed correctly. If you do not understand the maintenance procedures, consult your Dealer.
Page 212 7 - MAINTENANCE MACHINE SAFETY Before performing any maintenance or repair operation, make sure the machine is in safe conditions. Move the machine to a level and firm ground, away from any soft ground, excavations or poorly shored cavity. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position.
Page 213: Work Hours And Intervals
7 - MAINTENANCE Work hours and intervals One of the premises for the manufacturer to satisfy the warranty obligations is the regular performance of all in- spection, maintenance and repair operations prescribed, according to the instructions given in this manual, as well as the use of original spare parts.
Page 214: Maintenance Chart
7 - MAINTENANCE MAINTENANCE CHART Maintenance Chart Drain fluid Change fluid Replace Adjust Grease Cleaning Check Interval Page Maintenance Action Every 10 hours 7-14 Checks at start-up and before each workshift (10 hours) 7-15 Drive belts - check 7-16 Hydraulic system - lines 7-17 Engine oil level 7-18...
Page 215 7 - MAINTENANCE Drain fluid Change fluid Replace Adjust Grease Cleaning Check Interval Page Maintenance Action Every 1000 hours 7-54 Machine inspection and cleaning 7-55 Engine air filters 7-57 Powershuttle transmission - oil filter replacement 7-58 Powershuttle transmission - oil change 7-59 Powershuttle transmission - screen filter cleaning 7-60...
Page 216: Every 10 Hours
7 - MAINTENANCE Every 10 hours Checks at start-up and before each workshift (10 hours) MACHINE - GENERAL INSPECTION Before using the machine, it is recommended to perform a general inspection. Externally check the machine and its working attachments, checking for possible breaks or damage of the components or the structure.
Page 217: Drive Belts - Check
7 - MAINTENANCE Drive belts - check Move the machine to a level and firm ground. LEEN12T0685AA Visually check the condition of the belt (1). Replace if it is worn or damaged as indicated in the section “As required”. LEEN11T0353AA AIR CONDITIONER COMPRESSOR Visually check the condition of the belt (1).
Page 218: Hydraulic System - Lines
7 - MAINTENANCE Hydraulic system - lines Check the hydraulic system lines for possible leaks. Repair all hydraulic oil leaks promptly to avoid loss of oil and possible damage and dirt entry into the system. When checking for hydraulic leaks, start and operate the engine at 1200-1500 RPM.
Page 219: Engine Oil Level
7 - MAINTENANCE Engine oil level Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 220: Hydraulic Oil Level
7 - MAINTENANCE Hydraulic oil level Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position. Immobilize the machine by means of the parking brake.
Page 221: Fuel Tank - Level
7 - MAINTENANCE Fuel tank - level ATTENTION: Never smoke or bring open flames close to the fuel tank. Fuel may be irritant on skin; wear gloves or apply some protective cream. Never remove the plug or refill with the engine running. Before filling the tank, clean the area around the filler plug in order to prevent that foreign bodies enter the tank.
Page 222: Engine Coolant
7 - MAINTENANCE Engine coolant Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position. Immobilize the machine by means of the parking brake.
Page 223: Windshield Washer Fluid Level
7 - MAINTENANCE Windshield washer fluid level Move the machine to a level and firm ground. Make sure the machine is in safe conditions. Stop the engine and remove the starter switch key. To check the level of the windshield wiper/washer fluid, di- rectly check the reservoir through the relevant cap (1) in- side the cab.
Page 224: Check Wheels And Tires
7 - MAINTENANCE Check wheels and tires CHECK WHEELS AND TIRES Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 225: Working Attachments - Greasing
7 - MAINTENANCE Working attachments - greasing NOTE: the number of grease points may vary depending on the type of accessory installed. LOADER ATTACHMENT Grease fitting: 26 LEEN11T0365AA BACKHOE ATTACHMENT Grease fitting: 30 LEEN11T0367AA 7 - 23...
Page 226: Every 50 Hours
7 - MAINTENANCE Every 50 hours Fuel pre-filter - draining condensation Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 227: Tires - Pressure Check
7 - MAINTENANCE Tires - pressure check ATTENTION: A burst tire can cause serious injury. Regu- larly check the conditions of the tires and always observe the inflating pressure. Before inflating, check that the tires, rims and their com- ponents are not damaged, that they do not present foreign bodies and that they are securely fastened.
Page 228 7 - MAINTENANCE INFLATING PROCEDURE Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position. Immobilize the machine by means of the parking brake.
Page 229 7 - MAINTENANCE INFLATING PRESSURE AND ALLOWED CARRYING CAPACITY TABLE The following tables give the approximate carrying capacity at the indicated tire pressures. INFLATION PRESSURE bar (psi) Tire (21.7) (29.0) (31.9) (37.7) (42.0) (43.5) (47.8) (55.1) (58.0) (60.9) Front size Profile 11L–...
Page 230 7 - MAINTENANCE INFLATION PRESSURE bar (psi) Tire (17.4) (20.3) (21.7) (27.5) (31.9) (49.3) size Profile Rear 21L– MAX LOAD PER TIRE kg (lb) 24 EZ 2455 2840 3005 3165 3760 4030 (5412) (5467) (6624) (6977) (8289) (8884) 7 - 28...
Page 231: Air Conditioning System
7 - MAINTENANCE Air conditioning system The air conditioning system components require mainte- nance at regular intervals. Observe these intervals to en- sure correct operation and full efficiency of the air condi- tioning. ATTENTION: Never perform any service operation on the air conditioning system.
Page 232: Door Hinges
7 - MAINTENANCE Door hinges Grease fittings (1): 4 LEEN11T0373AA 7 - 30...
Page 233: Working Attachments - Greasing
7 - MAINTENANCE Working attachments - greasing TELESCOPIC DIPPER RAILS NOTICE: before applying new grease on the sliding sur- faces, clean and remove all dirt accumulations and foreign bodies. Rails (1): 2 LEEN12T0686AA 7 - 31...
Page 234: Every 250 Hours
7 - MAINTENANCE Every 250 hours Cab Protection System (ROPS/FOPS) The machine is provided with a safety structure for the op- erator: anti-overturn safety system (ROPS) according to di- rectives ISO 3471, SAE 1040C and safety system against the fall of objects (FOPS) according to the directives ISO 3449, SAE J231 protection level 2.
Page 235 7 - MAINTENANCE WARNING Roll-over hazard! After an accident, fire, tip over, or roll over, a qualified technician MUST replace the Roll-Over Protective Structure (ROPS) before returning the machine to the field or job site operation. Failure to comply could result in death or seri- ous injury.
Page 236 Check for cracks, rust, or holes in the ROPS and ROPS components. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the integrity of the ROPS system, see your NEW HOLLAND CONSTRUC- TION Dealer. WARNING Tip-over hazard!
Page 237: Seat And Seat Belt
7 - MAINTENANCE Seat and seat belt Check the operation of the operator’s seat and of the seat belt, and the solidity of the seat belt mountings. Replace parts showing signs of wear or damage. SEAT SUSPENSION AND RAILS - GREASING Wipe all moving parts with a clean cloth and apply a light coat of spray dry lubricant.
Page 238: Cab Air Filter
7 - MAINTENANCE Cab air filter Make sure the machine is in safe conditions. Stop the engine and remove the starter switch key. To remove the filter (1), release the clips (2) and remove the grid (3). Make sure the filter and sealing surfaces are not damaged during removal.
Page 239: Fuel Tank - Draining
7 - MAINTENANCE Fuel tank - draining Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 240: Radiator And Condenser - Cleaning
7 - MAINTENANCE Radiator and condenser - cleaning Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 241: Transmission Oil Level
7 - MAINTENANCE Transmission oil level The oil level check should be carried out with the engine running at low speed and at normal operating temperature. Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut.
Page 242: Front And Rear Axle
7 - MAINTENANCE Front and rear axle Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 243 7 - MAINTENANCE REDUCTION GEAR OIL LEVEL In this case, slightly raise the front part of the machine by means of the loader attachment, until the front wheels are no longer in contact with the ground and place a suitable support under the front axle.
Page 244 7 - MAINTENANCE FRONT AXLE - GREASING Grease fittings (1): 1 LEEN11T0412AA REAR AXLE - OIL LEVEL Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 245 7 - MAINTENANCE REDUCTION GEAR OIL LEVEL In this case, slightly raise the front part of the machine by means of the loader attachment, until the front wheels are no longer in contact with the ground and place a suitable support under the front axle.
Page 246 7 - MAINTENANCE AXLE ARTICULATIONS - GREASING Grase fittings (1): 4 LEEN11T0389AA CARDAN SHAFTS - GREASING Grease fittings (1): 2 LEEN11T0391AA 7 - 44...
Page 247: Hydraulic Oil Tank Breather / Filler Cap - Cleaning
7 - MAINTENANCE Hydraulic oil tank breather / filler cap - cleaning Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 248: Battery Terminals
7 - MAINTENANCE Battery terminals Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position. Immobilize the machine by means of the parking brake.
Page 249: Heater And Evaporator (Air Conditioning System) - Cleaning
7 - MAINTENANCE Heater and evaporator (air conditioning system) - Cleaning Move the machine to a level and firm ground. Place the direction-of-travel lever and gearshift lever in neutral position. Immobilize the machine by means of the parking brake. Stop the engine and remove the starter switch key. Remove the operator’s seat.
Page 250: Telescopic Dipper (Optional) - Adjustment Check
7 - MAINTENANCE Telescopic dipper (Optional) - Adjustment check Move the machine to a level and firm ground Lower the loader attachment to the ground. Retract the telescopic dipper and place it on a support so that the bucket does not rest on the ground. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 251: Every 500 Hours
7 - MAINTENANCE Every 500 hours Engine oil and filter Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 252 7 - MAINTENANCE ENGINE OIL FILTER - REPLACEMENT Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 253: Fuel Filter
7 - MAINTENANCE Fuel filter Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 254: Fuel Prefilter
7 - MAINTENANCE Fuel prefilter Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 255: Fuel System Bleeding
7 - MAINTENANCE Fuel system bleeding NOTE: do not loosen any fuel lines or injector lines to bleed air from the system. They are under high pressure and therefore their loosening is dangerous. From the bottom of the filter, remove the connector (3). Place a container under the prefilter.
Page 256: Every 1000 Hours
7 - MAINTENANCE Every 1000 hours Machine inspection and cleaning INSPECTION Externally check the machine and its working attachments, checking for possible breaks or damage of the components or the structure. Should problems be detected, contact an authorized work- shop to have the necessary repairs carried out. Replace the damaged or excessively worn parts with orig- inal spare parts.
Page 257: Engine Air Filters
7 - MAINTENANCE Engine air filters Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 258 7 - MAINTENANCE Extract the safety filter element (4). NOTICE: the safety filter element must not be cleaned. It must be replaced once per year, or when main element is replaced. LEEN11T0404AA Clean the inside of the filter body by means of a clean cloth. Assemble the new safety filter element (4).
Page 259: Powershuttle Transmission - Oil Filter Replacement
7 - MAINTENANCE Powershuttle transmission - oil filter replacement Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 260: Powershuttle Transmission - Oil Change
7 - MAINTENANCE Powershuttle transmission - oil change Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 261: Powershuttle Transmission - Screen Filter Cleaning
7 - MAINTENANCE Powershuttle transmission - screen filter cleaning Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 262: Powershift Transmission - Oil Filter Replacement
7 - MAINTENANCE Powershift transmission - oil filter replacement Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 263: Powershift Transmission - Oil Change
7 - MAINTENANCE Powershift transmission - oil change Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 264: Front And Rear Axle - Oil Change
7 - MAINTENANCE Front and rear axle - oil change Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 265 7 - MAINTENANCE Manually position the wheel until the hole of the plug (1) is in horizontal position. Fill with clean oil through the hole of the plug (1) until the level reaches the hole. Retighten the plug (1). Repeat the same operations, previously described, for the other reduction gear.
Page 266: Brake Pedal Lever - Greasing
7 - MAINTENANCE Brake pedal lever - greasing Grease the brake pedal levers (1) by introducing the new clean grease and expelling the exhaust grease until the new grease starts coming out. Clean all the grease come out by means of a cloth. LEEN11T0411AA_1 7 - 64...
Page 267: Hydraulic Oil System - Oil Filter Replacement
7 - MAINTENANCE Hydraulic oil system - oil filter replacement Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 268: Hydraulic Oil Tank - Oil Change
7 - MAINTENANCE Hydraulic oil tank - oil change Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 269 7 - MAINTENANCE FILLING Clean the area around the breather/filler cap (2). Fill with clean oil through the hole of the plug (2) until the level reaches the middle of the gauge (4). Retighten the plug (2). Start the engine and operate the loader attachment and backhoe attachment functions for 3 to 4 minutes.
Page 270: Hydraulic Cylinders - Check
7 - MAINTENANCE Hydraulic cylinders - check The hydraulic cylinders must not show any kind of leaks. The cylinder rods must have a slightly oily aspect in order to guarantee a long life and a good operation. CYLINDER TIGHTNESS A tightness check must be performed after a certain work- ing period and when the hydraulic system is at normal op- erating temperature.
Page 271: Battery Electrolyte Level
7 - MAINTENANCE Battery electrolyte level ATTENTION: Battery electrolyte causes severe burns. The battery contains sulphuric acid. Avoid any contact with the skin, eyes or clothing. Antidote: EXTERNAL: rinse well with water, removing any soiled clothing. INTERNAL: avoid vomiting. Drink water to rinse your mouth.
Page 272 7 - MAINTENANCE ELECTROLYTE LEVEL CHECK Remove the base indicated from the battery compartment. Remove the vent plugs and check the level in each battery cell. The level should come up to 6 mm (0.24 in) above the separator plates. Add distilled water if necessary.
Page 273: Alternator - Check
7 - MAINTENANCE Alternator - check ATTENTION: Before carrying out any welding on the ma- chine or repair work on the electrical circuit, disconnect the battery and disconnect the B+ and D+ wires on the alter- nator. When reconnecting, check the wire markings. NOTICE: do not use steam cleaning devices nor cleaning solvents to clean the alternator.
Page 274: Every 2000 Hours
7 - MAINTENANCE Every 2000 hours Engine coolant Move the machine to a level and firm ground. Raise the loader attachment and install the safety support strut. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 275 7 - MAINTENANCE Place a container under the radiator. Install a drain pipe about 1 m (3.2 ft) on the drain cock (3) and put the other end of the pipe into the container. Open the radiator drain cock (3) and allow the coolant to flow out.
Page 276: Every 3000 Hours
7 - MAINTENANCE Every 3000 hours Diesel particulate filter (DPF) When the level of soot exceeds a certain level, the DPF filter have to be replaced or regenerated in a specialized centre which has a regeneration station (thermal regener- ator / pulse cleaner) ATTENTION: For this operation consult your dealer LEEN12T0476AA 7 - 74...
Page 277: Every 4000 Hours
7 - MAINTENANCE Every 4000 hours Engine breather filter With cold engine, remove the ventilation pipe (1) from the cover (2) after removing the retaining clamp. Loosen the fastening nuts (3) and remove the cover (2). LEEN11T0398AA Remove the filter (4) from the housing and replace it to- gether with the gasket.
Page 278: As Required
7 - MAINTENANCE As required Drive belt Replace the fan drive belt as needed. Removal Remove the air conditioning belt, if equipped. Loosen the lower alternator bolt (2). Loosen the pivot bolt (1). 83118121 Loosen the adjustment bolt lock nut (1) . Turn the adjustment bolt (2) counter-clockwise, to loosen the belt tension.
Page 279 7 - MAINTENANCE Install Route the drive belt on the pulleys as shown. 83118087 Setting and securing the fan belt tension: Turn the adjustment bolt (1) clockwise, until the pivot bolt (2) is near the end of the tension bracket slot (3). NOTE: Special belt design will adjust to the proper tension.
Page 280: Air Conditioning Compressor Drive Belt
7 - MAINTENANCE Air conditioning compressor drive belt AIR CONDITIONER COMPRESSOR Visually check the condition of the belt (1). Replace it if it is worn or damaged. To release the belt, loosen the mounting hardware of the tensioner (3) and loosen the tensioner adjusting screw (2). Install a new belt.
Page 281: Turbocharger - Check
7 - MAINTENANCE Turbocharger - Check TURBOCHARGER Serious damage to the turbocharger bearing can result from inadequate lubrication if the following recommenda- tions are not observed. The following procedure must be observed in order to pre- vent the turbocharger bearings from deteriorating. Disconnect the inlet and outlet oil pipes from the tur- bocharger and pour some clean engine oil into the oil inlet port, taking care that no contaminants enter the...
Page 282: Fuel System Bleeding
7 - MAINTENANCE Fuel system bleeding NOTE: do not loosen any fuel lines or injector lines to bleed air from the system. They are under high pressure and therefore their loosening is dangerous. From the bottom of the filter, remove the connector (3). Place a container under the prefilter.
Page 283: Air Filter Elements - Cleaning And Replacement
7 - MAINTENANCE Air filter elements - cleaning and replacement During this operation, or after starting the engine, the air filter restriction warning lamp (1) may turn on. At this point, it is necessary to check the conditions of the air filter and its elements.
Page 284 7 - MAINTENANCE MAIN FILTER ELEMENT Remove the filter cover. Extract the main filter element (1). LEEN11T0403AA Main filter element checks Checks to be performed before assembling the main filter element. Check using a portable lamp. If a light flash is visible from the outside, this means that the filter is damaged.
Page 285 7 - MAINTENANCE Main filter element replacement If it is detected, while checking, that the filter element is damaged or worn. If, while checking with the portable lamp, even a tiny light passage is detected. If the filter element has already been cleaned at least three times.
Page 286 7 - MAINTENANCE SAFETY FILTER ELEMENT The safety filter element must not be cleaned. After the main filter element has been cleaned three times, replace this element. Unhook 3 clips (1) around perimeter of filter cover (2) and remove the filter cover. LEEN11T0402AA Remove the main filter element (3) from the filter body.
Page 287: Wheels And Tires
7 - MAINTENANCE Wheels and tires Move the machine to a level and firm ground. Place the direction-of-travel lever and gearshift lever in neutral position. Immobilize the machine by means of the parking brake. Stop the engine. Unlock the nuts of the wheel to be disassembled. Start the engine.
Page 288 7 - MAINTENANCE WHEEL TOE-IN - ADJUSTMENT FRONT WHEEL TOE-IN The front wheel toe-in is pre set and adjustment is not nor- mally necessary. Periodical checks should be made to ensure the correct toe-in is maintained. Adjustment Place the machine on a level ground presenting no ele- ments which could affect adjustments.
Page 289: Hydraulic System - Pressure Release
7 - MAINTENANCE Hydraulic system - pressure release Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 290 7 - MAINTENANCE HYDRAULIC FITTINGS AND LINES - REPLACEMENT Before replacing the hydraulic fittings and lines, drain pres- sure from the hydraulic system. Damaged or leaking lines must be replaced with new lines. Use original spare parts, specially provided to carry out the necessary functions.
Page 291: Replace The Bulbs
7 - MAINTENANCE Replace the bulbs NOTICE: never touch a halogen bulb with your fingers. Always use a clean cloth when handling halogen bulbs. OPERATOR’S COMPARTMENT LIGHT Remove the lens (1) unscrewing it by turning 90 ° through its central slot. Remove the bulb (2) and install a bulb of the same wattage 10 W.
Page 292 7 - MAINTENANCE FRONT AND REAR WORK LIGHTS Remove the screws and take off the light assembly (1). Remove the bulb and install a new bulb with the same wattage 55 W. Install the light assembly and the screws. LEEN12T0706AA ROTATING BEACON (OPTIONAL) Unscrew the lens, remove the bulb and install a bulb of the same wattage 55 W.
Page 293: Fuses And Relays
7 - MAINTENANCE Fuses and relays NOTICE: never replace a fuse with a fuse of a different rating. The fuse and relay control unit is located under the side instrument panel. Near to the fuse and relay control unit is located also an- other fuse: 5 A fuse: diagnostics, menu scroll switch, menu enter switch and (+30) anti-theft device.
Page 294 7 - MAINTENANCE FUSES AND RELAYS - CAB FUSES Fuse No. Rating Function 15 A Rear windshield wiper and washer 7.5 A Fuel shut off, (+15) Antitheft, Key switch (+15) ECU Fuse, Parking Brake 10 A Stop light switch 15 A Instrument side panel, Switches lamps 15 A Air conditioning...
Page 295 7 - MAINTENANCE LEEN12T0497FA_2 7 - 93...
Page 296 7 - MAINTENANCE FUSES AND RELAYS - ROPS FUSES Fuse No. Rating Function Not used 7.5 A Fuel shut off, (+15) Antitheft, Key switch (+15) ECU Fuse, Parking Brake 10 A Stop light switch 15 A Instrument side panel, Switches lamps Not used 15 A Pilot control...
Page 297 7 - MAINTENANCE LEEN12T0497FA_2 7 - 95...
Page 298 7 - MAINTENANCE Front console ECU fuse and relay Remove the cover from the steering column shroud. Fuse or relay reference Designation ECU B+ relay ECU B+ 20 A fuse ECU B+ 7.5 A fuse LAMBDA SENSOR B+ 7.5 A fuse RAPH12TLB0016BA 7 - 96...
Page 299 7 - MAINTENANCE FUSES AND RELAYS: ENGINE COMPARTMENTS RIGHT SIDE Fuse or relay reference Designation Start interlock relay Air conditioning relay Air conditioning fuse 10 A Engine starter motor 30 A Engine starter motor relay LEEN12T0537BA 7 - 97...
Page 300: Battery Removal And Installation
7 - MAINTENANCE Battery removal and installation Move the machine to a level and firm ground. Lower the loader attachment to the ground. Place the backhoe attachment in the road travel position. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 301: Telescopic Dipper (If Equipped) - Draining
7 - MAINTENANCE Telescopic dipper (if equipped) - draining Ensure the drain port (1) in the end of the dipper is kept clear to prevent accumulation of water inside the unit. Check the hole for hydraulic oil traces, which would indicate the presence of a pressure loss in the cylinder.
Page 302: Bucket Teeth - Replacement
7 - MAINTENANCE Bucket teeth - replacement BUCKET - LOADER ATTACHMENT Move the machine to a level and firm ground. Position the loader bucket so that the bucket teeth can be replaced. Place the direction-of-travel lever and gearshift lever in neutral position.
Page 303: Loader Bucket - Self-Levelling Adjustment
7 - MAINTENANCE Loader bucket - self-levelling adjustment The self-levelling linkage mounted on the right hand loader arm and frame automatically controls the angle of the loader bucket during the raising cycle of the lift arms to maintain a constant bucket level. There is no self-levelling during the lowering cycle.
Page 304 7 - MAINTENANCE “RETURN TO DIG” SYSTEM Return to dig is an electrically activated feature which en- ables the operator to automatically return the bucket to a level digging position for a further work cycle with one sim- ple movement of the loader control lever (3). Whenever the bucket is rolled forward to dump the return to dig electrical circuit is completed and the solenoid on the bucket spool is energised.
Page 305: Storage
7 - MAINTENANCE STORAGE Machine storage If the machine is to remain unused for a period exceeding 30 days, store it under cover or cover it with a waterproof tarpaulin. Clean the machine completely. Paint all surfaces of the machine where the paintwork is damaged, to avoid rust.
Page 306 7 - MAINTENANCE Spray some anti-corrosive grease in the pulley races. Close the suction and the drain openings. Before operating the engine again, it is necessary to re- move the preservation products. Products Anti-corrosive oil according to specification: MIL-L-21260B; • TL 9150-037/2;...
Page 307: Troubleshooting
8 - TROUBLESHOOTING 8 - TROUBLESHOOTING FAULT CODE RESOLUTION Troubleshooting PROBLEM Often failures are due to improper use or to an irregular maintenance of the machine. Here the failure is described as the consequence of a In case of failure, it is recommended to read the relevant previously performed observation or activity.
Page 308: Engine
8 - TROUBLESHOOTING Engine PROBLEM POSSIBLE CAUSE CORRECTION The engine does not start. Partially discharged batteries. Check, charge the batteries and, if necessary, replace them. Corroded or loose connections to the Clean, inspect, tighten the nuts and, battery terminals. if necessary, replace the excessively corroded terminals and nuts.
Page 309 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION The engine overheats. The centrifugal pump of the cooling Overhaul the pump and, if necessary, system is faulty. replace it. Faulty temperature switch. Replace the temperature switch. Radiator partially faulty. Eliminate possible scales by washing, check and repair possible tube leaks.
Page 310 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION The engine has anomalous knocks. Noisy cylinder pin due to excessive Replace the pin with a bigger one, clearance in hub and connecting rod reprocess the hubs on the cylinder bushing. Bushings free in their seat and the bushing on the connecting on the connecting rod.
Page 311 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Difficult starting and poor performance High-pressure pump faulty. Contact your dealer. under all conditions. Difficult start, poor performance, the Injector with shutter or solenoid core Contact your dealer. (mechanical part) stuck open. engine runs with one cylinder less. Starting takes tens of seconds, much Injector (irreversibly) stuck open.
Page 312: Starter Motor
8 - TROUBLESHOOTING Starter motor PROBLEM POSSIBLE CAUSE CORRECTION The starter motor does not run. Too low specific density and battery Inspect the battery. level. Poor ignition switch circuit connection Replace the wiring harness and the or contact. ignition switch or starter motor runs too slowly.
Page 313: Alternator
8 - TROUBLESHOOTING Alternator PROBLEM POSSIBLE CAUSE CORRECTION Not recharged. Recharge circuit interrupted (warning Check the connections of the lamp, fuse, connector, etc.). recharge circuit, clean and tighten the alternator and battery terminals. Replace alternator. Voltage regulator inefficient. Rotor winder interrupted. Replace alternator.
Page 314: Transmission
8 - TROUBLESHOOTING Transmission PROBLEM POSSIBLE CAUSE CORRECTION The vehicle does not move. Control valve supply problem. Check and, if necessary, replace the control valves. Damaged connections of Repair and, if necessary, replace the transmission and vehicle wiring wiring harness. harness.
Page 315 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION The brake does not release. Check the general pressure of transmission. Check voltage. Check the operation of the solenoid valve. Check the mounting of the brake solenoid valve block after operating on the brake. After the above-described verifications, disassemble the brake cover and check the condition...
Page 316 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Overheating. Damaged cooling system. Repair the cooling system. Dirty heat exchanger. Clean the heat exchanger. Unintentionally activated parking Deactivate the parking brake. brake. Excessive soil deposit on axle wheel Clean the axle wheel hubs. hubs.
Page 317 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Irregular connection. Damaged hydraulic control valve. Replace the control valves. Electrical system fault. Repair the electrical system. Worn-out clutch disks. Replace the clutch disks. Damaged converter. Replace the converter. Low oil temperature (high oil Wait for the operating temperature to viscosity).
Page 318 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Gear fails to engage. Damaged gear control rod (only for Replace the gear control rod (only for POWERSHUTTLE models). POWERSHUTTLE models). Damaged synchronizers (only for Replace the synchronizers (only for POWERSHUTTLE models). POWERSHUTTLE models). Damaged clutch connection assy Replace the clutch connection assy (only for POWERSHIFT models).
Page 319: Axles
8 - TROUBLESHOOTING Axles PROBLEM POSSIBLE CAUSE CORRECTION Wheel vibrations. Incorrect installation. Correct the installation. Defective axle. Inspect and repair the axle. Wrong weight distribution. Distribute the weight differently. Overload. Remove the excessive load. Incorrect tire rotation radius. Replace the tire or adjust pressure on both tires.
Page 320 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION No differential action; jamming while Incorrect installation. Correct the installation. steering. Bent or broken axle shaft. Replace the axle beam. Excessive noise. Incorrect installation. Correct the installation. Defective axle. Inspect and repair. Wrong weight distribution. Distribute the weight differently.
Page 321 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Break towards the outer end of the Excessive gear load compared to the Replace the bevel gear. prescribed one. ring gear tooth. Incorrect gear adjustment (excessive Carefully follow the recommended backlash). adjustment operations for ring gear Loose pinion nut.
Page 322 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Fatigue break of pinion gear tooth. Intense use. Replace the bevel gear. Continuous overload. Check if the fracture line is wavy or clearly delineated (stop line). Break of pinion teeth and ring gear Crash load of differential components.
Page 323 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Noise during idling. Noises emitted by the axle when the Adjust the backlash between the ring vehicle is moving are usually heard gear and the pinion or replace pinion during idling, even though they are and ring gear.
Page 324 8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Noise while steering. Worn-out differential planetary gears. Replace the planetary gears. Worn-out differential box and/or pins. Replace the differential box. Replace the washers. Worn-out differential washers. Worn-out axle beam splines. Replace the axle beam. 8 - 18...
Page 325: Steering System
8 - TROUBLESHOOTING Steering system PROBLEM POSSIBLE CAUSE CORRECTION No steering or excessive effort Incorrect oil level in the tank. Fill with the correct oil type and required to steer. quantity. Check for loose connections or damaged lines. Bleed the system. Air in the system.
Page 326: Hydraulic System
8 - TROUBLESHOOTING Hydraulic System PROBLEM POSSIBLE CAUSE CORRECTION All circuits fail to operate. Pump drive inoperative. Check and repair as necessary. Low oil level. Check the level and top up. Restricted pump suction line. Inspect the suction line and the tank and repair as necessary.
Page 327: Loader Attachment
8 - TROUBLESHOOTING Loader attachment PROBLEM POSSIBLE CAUSE CORRECTION The lifting circuit fails to operate, is Valve spool leaking. Inspect the spool and check it for slow or loses power. wear or scratches. Cylinder seals leaking or cylinder Inspect and reseal the cylinder. barrel damaged.
Page 328: Backhoe Attachment
8 - TROUBLESHOOTING Backhoe attachment PROBLEM POSSIBLE CAUSE CORRECTION The lifting system is inoperative, is The lifting circuit relief valve is stuck Test the pressure of the lifting circuit too slow, loses power or does not open, set to a too low value or there relief valve.
Page 329: Swing
8 - TROUBLESHOOTING Swing PROBLEM POSSIBLE CAUSE CORRECTION Right or left swing is inoperative, is The swing circuit relief valves are Test the swing circuit relief valve. too slow or loses power. not seating, set to a too low value or there is a leak in the seat.
Page 330: Hydraulic Pump
8 - TROUBLESHOOTING Hydraulic pump PROBLEM POSSIBLE CAUSE CORRECTION Noisy system. Worn or damaged pump gears or Make a hydraulic pump performance pressure plates. test. Aeration: air entering the systems at: Make a hydraulic pump performance suction tube, pump shaft, fittings or test.
Page 331: Electrical System
8 - TROUBLESHOOTING Electrical System PROBLEM POSSIBLE CAUSE CORRECTION The electrical system is inoperative. Loose or oxidised battery Check that the battery voltage with connections. open circuit is at least 12.6 V. Clean and tighten the connections. Check the electrolyte level and Sulphated batteries.
Page 332: Cab
8 - TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Dust enters the cab. Improper seal around the filter. Check the seal condition. Restricted filter. Clean or replace the filter. Defective filter. Replace the filter. The blower motor revolves too slowly. Restricted air filter(s). Clean or replace the filter(s).
Page 333: Air Conditioning
8 - TROUBLESHOOTING Air conditioning PROBLEM POSSIBLE CAUSE CORRECTION The system does not cool. Condenser obstructed. Clean the radiator, the oil cooler and the condenser. Insufficient coolant. Check sight glass for bubbles. Consult your Dealer. Belt slipping or damaged. Check the automatic belt tensioner and belt condition.
Page 334 8 - TROUBLESHOOTING 8 - 28...
Page 335: Specifications
9 - SPECIFICATIONS 9 - SPECIFICATIONS Engine B95C / B95CTC / B95CLR Model F5HFL413C*A Type Four cylinder, turbocharged Firing order 1-3-4-2 Bore and stroke 99 mm x 110 mm ( 3.9 in x 4.33 in) Displacement 3.4 l (207 in³) Compression ratio 16.5 to 1...
Page 336 9 - SPECIFICATIONS B110C Model F5HFL413B*A Type Four cylinder, turbocharged Firing order 1-3-4-2 Bore and stroke 99 mm x 110 mm ( 3.9 in x 4.33 in) Displacement 3.4 l (207 in³) 16.5 to 1 Compression ratio Fuel injection Direct HPCR Horsepower - rated at 2200 RPM Gross 82 kW (110 Hp)
Page 337: Powertrain
9 - SPECIFICATIONS Powertrain TRANSMISSION - POWERSHUTTLE Model CARRARO TLB2 Type (4x4) 4 forward and 4 reverse travel gears Torque converter ratio 2.38 Transmission ratios: 1st gear forward travel 5.603:1 — reverse travel 4.643:1 2nd gear forward travel 3.481:1 — reverse travel 2.884:1 3rd gear forward travel 1.585:1 —...
Page 338: Brakes And Controls - General Specification
9 - SPECIFICATIONS Brakes and controls - General specification FRONT AXLES FRONT AXLE Model CNH 26.17 Type steering REAR AXLES REAR AXLE Model (B95C - B95CTC - B95BLR) CARRARO 28.44 Model (B110C) CARRARO 28.50 Type rigid Differential lock electrical BRAKES SERVICE BRAKES...
Page 339: Hydraulics
9 - SPECIFICATIONS Hydraulics GEAR PUMP 72 kW - 97 HP PUMP (B95C - B95CTC - B95CLR) Model CASAPPA Type double gear pump Flow rate 35.427 + 35.427 cm3/rev (2.16 + 2.16 in3/rev) 82 kW - 110 HP PUMP (B110C)
Page 340: Front Counterweight
9 - SPECIFICATIONS Front counterweight FRONT COUNTERWEIGHT COUNTERWEIGHT Standard 159 kg (350 lb) Medium 330 kg (727 lb) 9 - 6...
Page 341: Noise And Vibration Levels
Certified by the Manufacturer. In compliance with European Directive 2000/14/EC - Stage II. Internal noise level (LpA) 77 dB External noise level (LwA) (B95C - B95CTC - B95BLR) 102 dB External noise level (LwA) (B110C) 103 dB VIBRATION LEVEL INSIDE THE CAB Upper limbs level lower than 2.5 m/s²...
Page 342: Buckets
9 - SPECIFICATIONS Buckets Buckets Loader buckets 0.88 m³ (31.08 ft³) Type 1 m³ (35.3 ft³) standard 4 x 1 6 x 1 (with forks) standard Heaped 0.88 m³ (31.08 ft³) 1.0 m³ (35.3 ft³) 1.0 m³ (35.3 ft³) 1.0 m³ (35.3 ft³) capacity 2250 mm (88.58 in) 2250 mm (88.58 in)
Page 343: Tires
9 - SPECIFICATIONS Tires TIRE TYPES Front tires Rear tires 19.5L-24 R4 10PR 16.9-24 R4 10PR 11L-16 F3 12PR 16.9-28 R4 10PR 21L-24 R4 12PR 19.5L-24 L4 14PR 12-16.5 R4 10PR 19.5L-24 R4 10PR 16.9-24 R4 10PR 16.9-28 R4 10PR 14-17.5 R4 10PR 21L-24 R4 12PR 19.5L-24 R4 10PR...
Page 344 9 - SPECIFICATIONS INFLATION PRESSURE bar (psi) Tire (20.3) (21.7) (24.6) (30.4) (36.2) size Profile Rear 16.9– MAX LOAD PER TIRE kg (lb) 24 EZ 2200 2325 2450 2910 3300 (4840) (5115) (5390) (6402) (7260) INFLATION PRESSURE bar (psi) Tire (17.4) (20.3) (21.7)
Page 345: Dimensions And Performance
9 - SPECIFICATIONS Dimensions and performance Dimensions LEEN12T0742FA Front tires 12-16.5 R4 Rear tires 19.5L-24 R4 Standard loader bucket 0.88 m³ (31.07 ft³) Standard backhoe bucket 305.0 mm (12.0 in) Overall machine length 7030 mm (276.4 in) 1930 mm (76.0 in) Loader bucket reach Wheel base 2175 mm (86.0 in)
Page 346 9 - SPECIFICATIONS Loader attachment performance B95C And B110C [with standard bucket 0.88 m³ (31.1 ft³) LEEN12T0743FA_1 Maximum height/dimensions Maximum height of loader bucket pin/pivot Maximum dumping height Digging depth Loader attachment reach when raised in dumping position α. Angle of lowered closed bucket β.
Page 347 9 - SPECIFICATIONS B95C And B110C [with standard bucket 1 m³ (35.3 ft³) LEEN12T0743FA_1 Maximum height/dimensions Maximum height of loader bucket pin/pivot Maximum dumping height Digging depth Loader attachment reach when raised in dumping position α. Angle of lowered closed bucket β.
Page 348 9 - SPECIFICATIONS B95C And B110C [with 4x1 bucket 1 m³ (35.3 ft³) LEEN12T0743FA_1 Maximum height/dimensions Maximum height of loader bucket pin/pivot Maximum dumping height Digging depth Loader attachment reach when raised in dumping position α. Angle of lowered closed bucket β.
Page 349: Performance Of Loader Attachment With Forks
9 - SPECIFICATIONS Performance of loader attachment with forks B95C AND B110C LEEN12T0744FA Front counterweight Maximum height of loader bucket pin/pivot with lifted forks Fork maximum height Height of loader bucket pin/pivot with lowered forks Fork reach when raised Fork reach when lowered Front tires 12.5-18 SLR4 Rear tires...
Page 350: Backhoe Attachment Performance
9 - SPECIFICATIONS Backhoe attachment performance B95C and B110C (with short standard dipper) LEEN12T0745FA_1 Maximum digging height Maximum height at full load Maximum digging depth Digging depth [L = 2438.4 mm (96.00 in)] Digging reach at maximum height Maximum reach when loaded Maximum digging reach with lowered bucket α.
Page 351 9 - SPECIFICATIONS B95C and B110C (with long standard dipper) LEEN12T0745FA_1 Maximum digging height Maximum height at full load Maximum digging depth Digging depth [L = 2438.4 mm (96.00 in)] Digging reach at maximum height Maximum reach when loaded Maximum digging reach with lowered bucket α.
Page 352 9 - SPECIFICATIONS B95C and B110C (with short telescopic dipper) LEEN12T0745FA_1 Maximum digging height Maximum height at full load Maximum digging depth Digging depth [L = 2438.4 mm (96.00 in)] Digging reach at maximum height Maximum reach when loaded Maximum digging reach with lowered bucket α.
Page 353 9 - SPECIFICATIONS Retracted dipper Front tires 11L-16F3 Rear tires 17.5L-24 5539 mm (218.1 in) 3684 mm (145.0 in) 4586 mm (180.6 in) 4206 mm (165.6 in) 1731 mm (68.1 in) 1266 mm (49.8 in) 5327 mm (209.7 in) α 203.8 °...
Page 354 9 - SPECIFICATIONS B95C and B110C (with long telescopic dipper) LEEN12T0745FA_1 Maximum digging height Maximum height at full load Maximum digging depth Digging depth [L = 2438.4 mm (96.00 in)] Digging reach at maximum height Maximum reach when loaded Maximum digging reach with lowered bucket α.
Page 355 9 - SPECIFICATIONS Retracted dipper Front tires 11L-16F3 Rear tires 17.5L-24 5625 mm (221.5 in) 3770 mm (148.4 in) 4735 mm (186.4 in) 4364 mm (171.8 in) 1865 mm (73.4 in) 1388 mm (54.6 in) 5456 mm (214.8 in) α 203.8 °...
Page 356: Backhoe Attachment Lifting Capacity
9 - SPECIFICATIONS Backhoe attachment lifting capacity Lifting capacity - models B95C and B95CTC (Short dipper) Lifting capacity in normal operating mode - SAE rated The following table reports the lifting capacities of the dip- per "A" and the boom "B".
Page 357 9 - SPECIFICATIONS Lifting capacity - models B95CLR and B110C (Long dipper) Lifting capacity in normal operating mode - SAE rated The following table reports the lifting capacities of the dip- per "A" and the boom "B". NOTE: The capacities indicated may slightly vary from one machine to another, according to the accessories mounted, the pressure settings and the market require- ments.
Page 358 9 - SPECIFICATIONS 9 - 24...
Page 359: 10 - Accessories
10 - ACCESSORIES 10 - ACCESSORIES Mechanical loader bucket quick coupler It is possible to install a quick coupler (1) for the loader bucket on the loader attachment, using the standard mounting pins (2). Quick removal and installation of the loader bucket Make sure the bucket to be installed is in a safe area, on a level and firm ground and with the upper pins in place.
Page 360: Mechanical Backhoe Bucket Quick Coupler
10 - ACCESSORIES Mechanical backhoe bucket quick coupler WARNING Crushing hazard! Never put your hands inside the quick coupler when the engine is running. Turn off the en- gine and wait for all movement to stop. Failure to comply could result in death or se- rious injury.
Page 361: Backhoe Attachment Auxiliary Hydraulic Tools
10 - ACCESSORIES Backhoe attachment auxiliary hydraulic tools Before using auxiliary tools (3), it is mandatory to proceed as follows: Check that the direction-of-travel control lever to neutral position. Place the gearshift lever in neutral position. Lower the loader attachment to the ground. Shut down the engine, release all pressure in the auxiliary circuit, remove the plugs and connect the tool hoses to the couplings (1) at the end of the boom.
Page 362: Hand Hekl Auxiliary Hydraulic Tools
10 - ACCESSORIES Hand hekl auxiliary hydraulic tools Before using hand hekl auxiliary tools, it is mandatory to proceed as follows: Check that the direction-of-travel control lever to neutral position. Apply the parking brake to prevent the machine from mov- ing.
Page 363: Backhoe Attachment Safety Valves
10 - ACCESSORIES Backhoe attachment safety valves The function of the safety valves (1) is to prevent the at- tachment from falling because of oil leaks in the control valve (spool in neutral) or hoses accidentally breaking, as well as to guarantee a smooth and controlled lowering of the attachment in the event of a hose or pipe accidentally breaking.
Page 364: Reversible Stabilizer Pads
10 - ACCESSORIES Reversible stabilizer pads These stabilizer pads are intended for use in the street or on the job site. They may be turned around 180°, as required. NOTICE: When these pads are used, there is a danger of them hitting the cab windows.
Page 365 Index ACCESS TO OPERATOR'S PLATFORM ............3- Access to operator's platform.
Page 366 Cab air louvers ................3-71 Cab and platform - Control identification .
Page 367 Battery terminals ................7-46 Cab Protection System (ROPS/FOPS) .
Page 368 Loader bucket with quick coupler (B95CTC) ........
Page 369 Checks at start-up and before each workshift (10 hours) ..........7-14 Diesel particulate filter (DPF) .
Page 370 Job site travel ................. 4-10 OPERATING INSTRUCTIONS .
Page 371 SHIPPING TRANSPORT............... . . 5- Machine transport (on a trailer) .
Page 372 Loader bucket with quick coupler (B95CTC) ........

This manual is also suitable for:

B95c B95clr B110c

New Holland B95CTC Operator's Manual

1 General Information

2 Safety Information

3 Controls/Instruments

Forward Controls

Right-Hand Side Controls

Exterior Controls

Instrument Cluster

Cab Controls and Adjustments

Loader Attachment Controls

Backhoe Attachment Controls

Climate Controls

4 Operating Instructions

5 Transport Operations

6 Working Operations

7 Maintenance

8 Troubleshooting

9 Specifications

10 - Accessories

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Summary of Contents for New Holland B95CTC