New Holland B100C Service Manual

Backhoe loaders

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SERVICE MANUAL

Backhoe Loaders

B100C / B100CLR / B100CTC

B110C / B110CTC / B115C

Print No. 84568042A

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Summary of Contents for New Holland B100C

Page 1 SERVICE MANUAL Backhoe Loaders B100C / B100CLR / B100CTC B110C / B110CTC / B115C Print No. 84568042A...
Page 2 “Engine” contain the necessary technical informa- The Service Manual consists of two volumes: tion to carry out service and repair on machine - B100C - B100CLR - B100CTC - B110C - and on engine, necessary tools to carry out those B110CTC - B115C operations and information on service standard, Service Manual for “Loader backhoe”...
Page 3 PREVENT ACCIDENTS The majority of accidents and injuries which occur in the workshop, at the worksite or on the road, are caused by the failure of some individual to follow simple and fundamental safety rules or precautions. For this reason most accidents can be prevented by recognizing the real cause and taking the necessary precautions, before the accident occurs.
Page 4 LOADER BACKHOE MODELS The complete range of Loader Backhoe models described in this manual are identified below: B100C B110C B115C B100CLR B110CTC B100CTC Powershift Powershuttle Stabilizer sideshift Stabilizer center pivot Rops Pilot control Mechanical control Engine Iveco 72 kW - 97 HP model...
Page 6 INDEX SECTION 00 - SAFETY RULES FOREWORD..............................4 SAFETY INSTRUCTIONS ..........................6 PREVENTION OF FIRE OR EXPLOSIONS..................... 8 PREVENTION OF BURNS ..........................9 PRECAUTIONS FOR WASTE DISPOSAL..................... 10 SECTION 01 - MAINTENANCE SECTION 02 - TECHNICAL SPECIFICATIONS MODELS................................3 IDENTIFICATION OF MAIN COMPONENTS....................4 TECHNICAL SPECIFICATIONS........................
Page 7 INDEX SECTION 10 - ENGINE REMOVAL AND INSTALLATION THE ENGINE HOOD, THE RADIATOR AND ENGINE ......3 PRELIMINARY OPERATIONS ........................3 BATTERY................................4 DISCONNECT ............................. 4 ENGINE HOOD..............................6 REMOVE..............................6 RADIATOR................................ 9 REMOVE..............................9 ENGINE ................................16 REMOVE..............................16 INSTALL..............................
Page 8 TECHNICAL SPECIFICATIONS........................ 62 LUBRICATION AND GREASING ......................63 REMOVAL FROM MACHINE ........................65 SECTION 27 - REAR AXLE 2WS REAR AXLE (B100C - B100CTC)......................3 TECHNICAL SPECIFICATIONS........................3 LUBRICATION AND GREASING ........................ 5 REMOVAL FROM MACHINE ........................7 DISASSEMBLY AND ASSEMBLY....................... 8 TROUBLESHOOTING..........................
Page 9 POWERSHUTTLE (B100C - B100CTC)...................... 3 HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS POWERSHUTTLE (B100C - B100CTC - B110C - B110CTC) ..............5 HYDRAULIC DIAGRAM - 2WS SIDESHIFT PILOT MODELS POWERSHUTTLE (B100CLR) ....7 HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS POWERSHUTTLE (B100CLR) ..9 HYDRAULIC DIAGRAM - 2WS SIDESHIFT MECHANICAL MODELS POWERSHIFT (B110CTC)..
Page 10 INDEX STABILIZER CYLINDER - CENTER PIVOT ................... 120 STABILIZER CYLINDER - SIDESHIFT ....................124 SWING CYLINDER..........................128 BACKHOE ATTACHMENT LOCK CYLINDER - SIDESHIFT..............132 SPECIAL TOOLS............................. 133 HYDRAULIC CONTROL LEVERS ....................... 134 TECHNICAL SPECIFICATIONS......................134 CONTROLS AND OPERATION ......................135 COMPONENTS ............................
Page 11 SECTION 55 - ELECTRIC SYSTEM ELECTRIC DIAGRAMS ............................ 3 ELECTRIC DIAGRAMS - POWERSHUTTLE CAB (B100C - B100CTC - B110C - B110CTC) ....3 ELECTRIC DIAGRAMS - POWERSHIFT CAB (B110C - B110CTC) ............21 ELECTRIC DIAGRAMS - 4WS POWERSHIFT CAB (B115C) ..............40 CONTROLS AND INSTRUMENTS.........................
Page 12 LOADER ATTACHMENT CONTROL LOCK (Specific to certain countries)..........8 LOADER BUCKET SELF-LEVELLING......................9 LOADER ATTACHMENT SAFETY STRUT....................12 LOADER ATTACHMENT SAFETY STRUT (B100C - B110C) ..............12 LOADER ATTACHMENT SAFETY STRUT (B100CTC - B110CTC - B115C) .......... 14 REMOVAL AND INSTALLATION OF LOADER BUCKET................15 LOADER BUCKET (B100C - B110C) ......................
Page 13 INDEX...
Page 14 B100C - B100CLR - B100CTC B110C - B110CTC B115C SECTION 00 - SAFETY RULES...
Page 15 SECTION 00 - SAFETY RULES...
Page 16 SECTION 00 - SAFETY RULES SAFETY INSTRUCTIONS WARNING This warning symbol points out important mes- sages involving your safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and to safeguard your safety and personal integrity.
Page 17 SECTION 00 - SAFETY RULES FOREWORD Loader backhoes B100C - B100CLR - B100CTC - B110C - B110CTC - B115C have been designed to perform most earth-moving operations. If you use this machine for duties involving the use of attachments, accessories, or special tools, con-...
Page 18 SECTION 00 - SAFETY RULES Carefully read this Operator’s Manual and store it in SPARE PARTS the cab for quick location and reference. The “non-genuine” spare parts have not been Instructions concerning safety, operation and main- checked and authorized by the Manufacturer. tenance have been developed to permit safe serv- The assembly and/or use of such products may ice and repair of this machine without any risk.
Page 19 SECTION 00 - SAFETY RULES SAFETY INSTRUCTIONS Carefully read the safety rules contained herein and follow advised precautions to avoid potential haz- ards and to safeguard your safety and personal integrity. Your safety and that of the people around you depends on you.
Page 20 SECTION 00 - SAFETY RULES Wear close fitting clothing and safety equipment appropriate for the job: - safety helmet; - safety shoes; - heavy gloves; - reflective clothing; - wet weather clothing. If the environment conditions make it necessary, the following personal safety equipment should be at hand: - respirators (or dustproof masks);...
Page 21 SECTION 00 - SAFETY RULES PREVENTION OF FIRE OR EXPLOSIONS The engine fuel can originate an explosion or a fire. Never refuel when the engine is running. Do not smoke during refuelling. Take all the necessary safety measures when weld- ing, grinding or when working near a naked flame.
Page 22 SECTION 00 - SAFETY RULES PREVENTION OF BURNS The battery electrolyte generates severe burns. The battery contains sulphuric acid. Avoid any contact with the skin, eyes or clothing. Antidote: - EXTERNAL: rinse well with water, removing any soiled clothing. - INTERNAL: avoid vomiting. Drink water to rinse your mouth.
Page 23 SECTION 00 - SAFETY RULES PRECAUTIONS FOR WASTE DISPOSAL Improperly disposing of waste can threaten the envi- ronment. Each country has its own Regulations on this sub- ject. It is therefore advisable to prepare suitable con- tainers to collect and store momentarily all solid and fluid materials that must not be scattered in the envi- ronment to avoid pollution.
Page 24 B100C - B100CLR - B100CTC B110C - B110CTC B115C SECTION 01 - MAINTENANCE...
Page 25 SECTION 01 - MAINTENANCE...
Page 26 SECTION 01 - MAINTENANCE Do not carry out any service operation until you have read and understood the instructions and warnings given in this manual. Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including information on the replace- ment of parts and equipment as this service con- cerns exclusively the qualified personnel.
Page 27 SECTION 01 - MAINTENANCE Place some wedges under the wheels so as to pre- vent the machine from moving. Unauthorized modifications of the machine can cause serious injuries. Do not carry out any modification on this machine without obtaining prior authorization from your Dealer.
Page 28 SECTION 01 - MAINTENANCE When checking the tyre pressure or during an infla- tion operation, never stay in front of the tyre but always keep to the tread side. Always use an inflation cage when the wheel is removed from the machine. Keep all other persons away from the area.
Page 29 SECTION 01 - MAINTENANCE NOTE:...
Page 30 B100C - B100CLR - B100CTC B110C - B110CTC B115C SECTION 02 - TECHNICAL SPECIFICATIONS MODELS................................3 IDENTIFICATION OF MAIN COMPONENTS....................4 TECHNICAL SPECIFICATIONS........................7 DIESEL ENGINE ............................7 TRANSMISSION............................9 AXLES ............................... 10 BRAKES ..............................10 STEERING..............................11 HYDRAULIC SYSTEM ..........................11 FRONT COUNTERWEIGHT ........................

This manual is also suitable for:

B100clr B100ctc B110c B110ctc B115c