Kinetix 6000 Drive System Error Codes - Allen-Bradley 2094-AC05-MP5 User Manual

Table 102 - Seven-segment Status Indicator Error Codes
Error Fault Message - Logix
Code Designer (HIM)
No Error Code Displayed
BusUndervoltage Fault
E00
(Blown fuse)
MotorOvertemp Fault
E04
(Motor Overtemp)
DriveOvercurrent Fault
E05
(Power Fault)
HardOvertravel Fault
E06
(+/- Hard Overtravel)
MotFeedbackFault
E07
(Motor Feedback Loss)

Kinetix 6000 Drive System Error Codes

The following list of problematic symptoms (no error code shown) and faults
with assigned error codes is designed to help you resolve anomalies.
When a fault is detected, the seven-segment status indicator displays an E
followed by the flashing of the two-digit error code, one digit at a time. This is
repeated until the error code is cleared.
Anomaly or Symptom Potential Cause
No AC power or auxiliary logic power.
Power (PWR) indicator not ON
Internal power supply malfunction.
Motor wiring error.
Motor jumps when first
enabled
Incorrect motor chosen.
Digital I/O not working
I/O power supply disconnected.
correctly
A blown fuse was detected on
Blown fuse.
the inverter PCB
• High motor ambient temperature
and/or
• Excessive current
Motor thermal switch tripped
Motor wiring error.
Incorrect motor selection.
Motor cables shorted.
Motor winding shorted internally.
Kinetix 6000 drive temperature too high.
Self-protection of the
Intelligent Power Module
(IPM) is indicating a major
power related fault condition.
Operation above continuous power rating and/
or product environmental ratings.
Kinetix 6000 drive has a short circuit,
overcurrent, or failed component.
Axis moved beyond the
physical travel limits in the Dedicated overtravel input is inactive.
positive/negative direction.
The feedback wiring is open, shorted, or missing.
Rockwell Automation Publication 2094-UM001J-EN-P - March 2017
Troubleshooting the Kinetix 6000 Drive System
Possible Resolution
Verify AC control power is applied to the
Kinetix 6000 system.
Call your Rockwell Automation sales representative
to return module for repair.
• Check motor wiring.
• Run Hookup test in the Logix Designer
application.
Verify the proper motor is selected.
Verify connections and I/O power source.
Call your Rockwell Automation sales representative
to return module for repair.
• Operate within (not above) the continuous
torque rating for the ambient temperature
40 °C (104 °F) maximum.
• Lower ambient temperature, increase motor
cooling.
Check motor wiring at MF connector on the IAM/
AM module.
Verify the proper motor has been selected.
Verify continuity of motor power cable and
connector.
Disconnect motor power cables from the motor. If
the motor is difficult to turn by hand, consider
replacing the motor.
• Check for clogged vents or defective fan.
• Make sure cooling is not restricted by
insufficient space around the unit.
• Verify ambient temperature is not too high.
• Operate within the continuous power rating.
• Reduce acceleration rates.
• Reduce deceleration rates.
Remove all power and motor connections, and
preform a continuity check from the DC bus to the
U, V, and W motor outputs. If a continuity exists,
check for wire fibers between terminals, or send
drive in for repair.
• Check wiring.
• Verify motion profile.
• Verify axis configuration in software.
• Check motor encoder wiring.
• Run Hookup test in the Logix Designer
application.
Chapter 7
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