Related Manuals for Allen-Bradley 2094-PRF
Summarization of Contents
Chapter 1 Start
About the Kinetix 6200 and Kinetix 6500 Drive Systems
Overview of modular multi-axis servo drives for integrated motion solutions.
Typical Hardware Configurations
Illustrates common three-phase AC and DC common-bus configurations for Kinetix 6200/6500 systems.
Typical Communication Configurations
Shows typical sercos and EtherNet/IP communication setups for Kinetix 6000/6200/6500 drives.
Catalog Number Explanation
Lists and describes the catalog numbers for Kinetix 6200/6500 drive modules and Kinetix 6000 drive components.
Kinetix Drive Component Compatibility
Details compatibility between IAM, AM, and control modules for Kinetix 6200/6500 drive systems.
Kinetix 6000M Integrated Drive-Motor System Compatibility
Explains compatibility between Bulletin 2094 power rails and Kinetix 6000M IDM systems.
Agency Compliance
Outlines regulations and requirements for CE marking when the LIM module is not included.
Chapter 2 Plan the Kinetix 6200 and Kinetix 6500 Drive System Installation
System Design Guidelines
Provides guidelines for designing enclosures and mounting system components on the panel.
Electrical Noise Reduction
Outlines best practices to minimize noise-related failures in Kinetix 6200/6500 installations.
Chapter 4 Connector Data and Feature Descriptions
2094 Power Module and Control Module Features
Identifies connectors and indicators for IAM/AM power modules and control modules.
Control Signal Specifications
Describes Kinetix 6200/6500 drive I/O, communication, contactor enable, brake, and control power connectors.
Power and Relay Specifications
Details Bulletin 2094 power module brake relay, input power, motor power, and control power connectors.
Feedback Specifications
Covers motor and auxiliary feedback signals from various encoder types with general specifications.
Safe Speed Monitor Safety Features
Explains Safe Torque Off, Safe Speed Monitor, and door control/monitoring functions.
Chapter 5 Connect the Kinetix 6200 and Kinetix 6500 Drive System
Basic Wiring Requirements
Provides basic wiring information for Kinetix 6200 and Kinetix 6500 drive modules.
Determine the Input Power Configuration
Guides on determining the type of input power for Kinetix 6200/6500 systems.
Set the Ground Jumper in Select Power Configurations
Details setting the ground jumper for ungrounded, corner-grounded, and impedance-grounded configurations.
Grounding the Modular Drive System
Covers grounding requirements for all equipment and components to ensure safety and protection.
Power Wiring Requirements
Specifies wire material, rating, phasing, and torque values for IAM power wiring.
Power Wiring Guidelines
Provides guidelines for wiring power connectors on IAM and AM power modules.
Wiring the IAM/AM Module Connectors
Gives examples and tables for making connections to IAM and AM power modules.
Apply the Motor Cable Shield Clamp
Describes the procedure for applying the motor cable shield clamp to IAM/AM modules.
Feedback and I/O Cable Connections
Explains options for connecting motor feedback and I/O cables, recommending factory-made cables.
Wiring the Feedback and I/O Connectors
Provides procedures for connecting premolded motor feedback cables and other I/O connections.
External Shunt Module Connections
Offers guidelines for wiring external passive shunt modules.
IPIM Module Connections
Provides an overview of Kinetix 6000M IDM system connections.
RBM Module Connections
Details guidelines for wiring Bulletin 2090 Resistive Brake Modules.
Sercos Fiber-optic Cable Connections
Outlines procedures for connecting sercos interface modules and Kinetix 6200 control modules with fiber-optic cables.
Kinetix 6000M Integrated Drive-Motor Sercos Connections
Explains Kinetix 6200 sercos ring connections with Kinetix 6000M IDM units and IPIM modules.
Ethernet Cable Connections
Assumes ControlLogix/CompactLogix EtherNet/IP modules are wired and ready to connect Ethernet cables.
Chapter 6 Configure and Start the Kinetix 6200 Drive System
Configure the Kinetix 6000M Integrated Drive-Motor System
Details assigning node addresses and configuring IDM systems in Logix Designer application.
Configure the Drive Modules
Provides steps to configure IAM power module and attached control modules, including node address setting.
Configure the Logix5000 Sercos interface Module
Outlines procedures for configuring Logix5000 controller and sercos interface module for communication.
Apply Power to the Kinetix 6200 Drive
Assumes Kinetix 6200 system is wired/configured and provides steps to apply power.
Test and Tune the Axes
Guides through testing axes for connection verification and tuning using Logix Designer application.
Chapter 7 Configure and Start the Kinetix 6500 Drive System
Configure the Drive Modules
Provides steps to configure IAM power module node address for control modules on the Bulletin 2094 power rail.
Configure the Logix EtherNet/IP Module
Assumes Kinetix 6500 system is wired and guides on configuring ControlLogix EtherNet/IP modules.
Apply Power to the Kinetix 6500 Drive
Assumes Kinetix 6500 system is wired/configured and provides steps to apply power.
Test and Tune the Axes
Guides through testing axes for connection verification and tuning using Logix Designer application.
Chapter 8 Troubleshoot the Kinetix 6200 and Kinetix 6500 Drive System
Safety Precautions
Lists safety precautions to observe when troubleshooting Kinetix 6200/6500 drives.
Interpret Status Indicators
Refers to tables for identifying faults, causes, and resolution actions.
General System Anomalies
Covers anomalies not resulting in fault codes but requiring troubleshooting for performance improvement.
Logix5000 Controller and Drive Behavior
Explains how to configure control module response to drive faults/exceptions via Logix Designer.
Chapter 9 Remove and Replace the Kinetix 6200 and Kinetix 6500 Drive Modules
Before You Begin
Lists required tools and ESD precautions before starting removal/replacement procedures.
Remove Kinetix 6200 and Kinetix 6500 Drive Modules
Provides steps to remove control modules, power modules, IPIM, shunt, and slot-filler modules.
Replace Kinetix 6200 and Kinetix 6500 Drive Modules
Outlines steps to replace control modules, power modules, shunt modules, and slot-filler modules.
Remove the Power Rail
Details steps to remove the power rail after all modules are removed.
Replace the Power Rail
Provides steps to replace the power rail, aligning it with mounting bolts and reattaching the grounding strap.
Appendix A Interconnect Diagrams
Interconnect Diagram Notes
Provides wiring examples and applies notes to diagrams for Kinetix 6200/6500 drive systems.
Power Wiring Examples
Shows examples of power wiring configurations with and without LIM modules, DC common bus, and shunt modules.
Axis Module/Rotary Motor Wiring Examples
Provides examples for Kinetix 6200/6500 drives with Allen-Bradley rotary motors.
Axis Module/Linear Motor/Actuator Wiring Examples
Details examples for Kinetix 6200/6500 drives with Allen-Bradley linear motors and actuators.
Kinetix 6000M Integrated Drive-Motor Wiring Example
Provides an example of wiring Kinetix 6200 drives with Kinetix 6000M integrated drive-motor (IDM) systems.
Controlling a Brake Example
Details the relay output of the Bulletin 2094 IAM/AM module for controlling a motor brake.
System Block Diagrams
Provides block diagrams of Kinetix 6200 and Kinetix 6500 drive modules.
Appendix B Upgrade the Drive Firmware
Upgrade Kinetix 6000M System Firmware
Explains upgrading firmware for Kinetix 6000M IDM system using ControlFLASH software.
Upgrade Drive Firmware with ControlFLASH Software
Details the process of upgrading axis module firmware using ControlFLASH software.
Appendix C DC Common Bus Applications
Before You Begin
Assumes Kinetix 6200/6500 DC common-bus systems are mounted and wired.
Calculate Total Bus Capacitance
Explains calculating total bus capacitance by summing values for Bulletin 2094 common-bus modules.
Calculate Additional Bus Capacitance
Details calculating additional bus capacitance for follower IAM, AM, and IPIM modules.
Bulletin 2094 Drive Capacitance Values
Provides capacitance values for IAM/AM, Shunt, and IPIM modules.
Common Bus Capacitance Example
Illustrates calculating total and additional bus capacitance with an example.
Appendix D Configure the Load Observer Feature
Benefits
Explains how load observer improves motion control by compensating for mechanical load and disturbances.
How it Works
Describes load observer's function in monitoring acceleration/position feedback to estimate and compensate for load torque.
Configuration
Details configuring load observer feature using IDN parameters and selecting load observer modes.
Setting Gains with Sercos IDN Write Messages
Explains using RSLogix 5000 or Logix Designer to write IDN parameter values for load observer gains.
Compensate for High Frequency Resonances
Guides on identifying and reducing high-frequency resonances using notch and low-pass filters.
Appendix E Web Server Interface
Overview
Describes accessing the web-server interface via Ethernet for status reporting and configuration.
Home Category
Explains monitoring drive characteristics from the Home tab.
Diagnostics Category
Covers tabs for monitoring drive, motor, network, encoder, and signal status.
Fault Logs Category
Provides access to faults logged by the drive for retrieval and analysis.
Data Logs Category
Offers access to data logged by the drive for future retrieval, including temperatures.
Administrative Settings Category
Allows updating drive identification settings like device description and name.
Browse Power Rail Category
Enables browsing the power rail to view axis modules and their locations.
Safety Category
Provides an overview of safety configuration web pages for safety functions.
Appendix F Changing the Default IDN Parameter Values
Before You Begin
Introduces procedure for changing IDN parameters for Kinetix 6200 drives and Kinetix 6000M IDM systems.
Change IDN Parameter Values
Guides on using sercos IDN Write instruction in Logix Designer to change IDN parameter values.
Appendix G RBM Module Interconnect Diagrams
Before You Begin
Assumes RBM module installation with Kinetix 6200/6500 drive system.
RBM Module Wiring Examples
Provides interconnect diagrams for Bulletin 2090 Resistive Brake Module (RBM) with Kinetix 6200/6500 systems.
Appendix H EC Certifications
EC Type - Examination Certificate
Provides EC type examination certificates for Kinetix 6200 and Kinetix 6500 servo drives.
EC Declaration of Conformity
Lists available EC declarations of conformity for Rockwell Automation products.
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