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Mitsubishi Electric Manuals
Inverter
FR-F800
Instruction manual
Table Of Contents - Mitsubishi Electric FR-F800 Instruction Manual
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Also See for FR-F800
:
Instruction manual
(694 pages)
,
Sample screen manual
(83 pages)
,
Hardware instruction manual
(149 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Advertisement
Table of Contents
Safety Instructions
2
Electric Shock Prevention
2
Fire Prevention
2
Injury Prevention
2
Transportation And Mounting - Warning
3
Usage - Warning
3
Contents
4
Table Of Contents
7
Introduction
12
Product Checking And Accessories
13
Inverter Model
13
Accessory
14
How To Read The Serial Number
14
Component Names
15
Product View
15
Operation Steps
16
About The Related Manuals
17
Installing And Wiring
18
Inverter And Peripheral Devices
19
Peripheral Devices
21
Removal Of The Front Cover (Lower Side) (Fr-F820-01540(37K) Or Lower, Fr-F840-00770(37K) Or Lower)
23
Removal And Reinstallation Of The Operation Panel Or The Front Covers
23
Removal Of The Front Cover (Upper Side) (Fr-F820-01540(37K) Or Lower, Fr-F840-00770(37K) Or Lower)
24
Reinstallation Of The Front Covers (Fr-F820-01540(37K) Or Lower, Fr-F840-00770(37K) Or Lower)
24
Removal Of The Front Cover (Lower Side) (Fr-F820-01870(45K) Or Higher, Fr-F840-00930(45K) Or Higher)
25
Removal Of The Front Cover (Upper Side) (Fr-F820-01870(45K) Or Higher, Fr-F840-00930(45K) Or Higher)
25
Reinstallation Of The Front Covers (Fr-F820-01870(45K) Or Higher, Fr-F840-00930(45K) Or Higher)
26
Installation Of The Inverter And Enclosure Design
27
Inverter Installation Environment
27
Standard Environmental Specifications Of The Inverter
27
Temperature
27
Humidity
28
Dust, Dirt, Oil Mist
28
Corrosive Gas, Salt Damage
28
Explosive, Flammable Gases / High Altitude
28
Cooling System Types For Inverter Enclosure
29
Vibration, Impact
29
Inverter Installation
30
Inverter Placement
30
Installation Orientation Of The Inverter
30
Above The Inverter
30
Arrangement Of Multiple Inverters
31
Arrangement Of The Ventilation Fan And Inverter
31
Heatsink Protrusion Attachment Procedure
32
Panel Cutting
32
Shift And Removal Of A Rear Side Installation Frame
33
Installation Of The Inverter
33
Terminal Connection Diagrams
34
Fm Type
34
Ca Type
36
Main Circuit Terminals
38
Details On The Main Circuit Terminals
38
Terminal Layout Of The Main Circuit Terminals, Wiring Of Power Supply And The Motor
39
Handling Of The Wiring Cover
41
Applicable Cables And The Wiring Length
42
Ld Rating (Pr.570 Multiple Rating Setting = "1")
42
200 V Class (220 V Input Power Supply)
42
400 V Class (440 V Input Power Supply)
42
Sld Rating (Pr.570 Multiple Rating Setting = "0")
43
Line Voltage Drop Calculation
44
Total Wiring Length With Induction Motor
45
Total Wiring Length With Pm Motor
45
Earthing (Grounding) Precautions
46
Purpose Of Earthing (Grounding)
46
Earthing (Grounding) Methods And Earthing (Grounding) Work
46
Control Circuit
47
Details On The Control Circuit Terminals
47
Input Signal
47
Output Signal
49
Communication
50
Safety Stop Signal
50
Control Logic (Sink/Source) Change
51
Sink Logic And Source Logic
52
Wiring Of Control Circuit
53
Control Circuit Terminal Layout
53
Wiring Method
53
Common Terminals Of The Control Circuit (Sd, Pc, 5, Se)
54
Wiring Precautions
55
Signal Inputs By Contactless Switches
55
When Using Separate Power Supplies For The Control Circuit And The Main Circuit
56
Cable Size For The Control Circuit Power Supply (Terminals R1/L11 And S1/L21)
56
Connection Method
56
When Supplying 24 V External Power To The Control Circuit
58
Specification Of The Applicable 24 V External Power Supply
58
Starting And Stopping The 24 V External Power Supply Operation
58
Confirming The 24 V External Power Supply Input
58
Safety Stop Function
59
Operation While The 24 V External Power Is Supplied
59
Function Description
59
Connection Diagram
60
Safety Stop Function Operation
60
Communication Connectors And Terminals
61
Pu Connector
61
Mounting The Operation Panel Or The Parameter Unit On The Enclosure Surface
61
Communication Operation
61
Usb Connector
62
Usb Host Communication
62
Rs-485 Terminal Block
63
Usb Device Communication
63
Connection Of Stand-Alone Option Units
64
Connection Of The Brake Unit (Fr-Bu2)
64
Connection Example With The Fr-Br-(H) Resistor Unit
65
Connection Example With The Mt-Br5 Type Resistor Unit
65
Connection Of The Brake Unit (Fr-Bu)
66
Connection Of The Brake Unit (Bu Type)
66
Connection Of The High Power Factor Converter (Fr-Hc2)
67
Connection Of The Power Regeneration Common Converter (Fr-Cv)
68
Connection Of The Power Regeneration Converter (Mt-Rc)
69
Connection Of The Dc Reactor (Fr-Hel)
70
Precautions For Use Of The Inverter
72
Electro-Magnetic Interference (Emi) And Leakage Currents
73
Leakage Currents And Countermeasures
73
To-Earth (Ground) Leakage Currents
73
Line-To-Line Leakage Currents
73
Selecting The Rated Sensitivity Current For The Earth Leakage Circuit Breaker
74
Countermeasures Against Inverter-Generated Emi
75
Emi Countermeasure Example
76
Built-In Emc Filter
77
Power Supply Harmonics
78
Harmonic Suppression Guidelines
79
Application Of The Specific Consumer Guidelines
79
Equivalent Capacity Limits
80
Harmonic Content (Values Of The Fundamental Current Is 100%)
80
Calculation Of Outgoing Harmonic Current
80
Rated Capacities And Outgoing Harmonic Currents Of Inverter-Driven Motors
80
Installation Of A Reactor
81
Harmonic Suppression Techniques
81
Power-Off And Magnetic Contactor (Mc)
82
Inverter Input Side Magnetic Contactor (Mc)
82
Handling Of The Magnetic Contactor On The Inverter's Output Side
82
Handling Of The Manual Contactor On The Inverter's Output Side
82
Countermeasures Against Deterioration Of The 400 V Class Motor Insulation
83
Checklist Before Starting Operation
84
Failsafe System Which Uses The Inverter
86
Interlock Method Which Uses The Inverter Status Output Signals
86
Backup Method Outside The Inverter
87
Start Signal And Actual Operation Check
87
Command Speed And Actual Operation Check
87
Basic Operation
88
Components Of The Operation Panel (Fr-Du08)
89
Basic Operation Of The Operation Panel
90
Parameter Setting Mode
91
Correspondences Between Digital And Actual Characters
91
Changing The Parameter Setting Value
92
Monitoring The Inverter Status
93
Monitoring Of Output Current And Output Voltage
93
First Monitored Item
93
Displaying The Set Frequency
93
Easy Operation Mode Setting (Easy Setting Mode)
94
Frequently-Used Parameters (Simple Mode Parameters)
96
Simple Mode Parameter List
96
Basic Operation Procedure (Pu Operation)
98
Operating At A Set Frequency (Example: Operating At 30 Hz)
98
Using The Setting Dial Like A Potentiometer To Perform Operation
99
Setting The Frequency By Switches (Multi-Speed Setting)
100
Setting The Frequency With Analog Signals (Voltage Input)
101
Using An Analog Signal (Current Input) To Give A Frequency Command
102
Basic Operation Procedure (External Operation)
103
Using The Frequency Set By The Operation Panel
103
Setting The Frequency By Switches (Multi-Speed Setting) (Pr.4 To Pr.6)
105
To Set The Frequency With Analog Signals (Voltage Input)
106
Changing The Frequency (60 Hz, Initial Value) At The Maximum Voltage Input (5 V, Initial Value)
107
To Use An Analog Signal (Current Input) To Give A Frequency Command
108
Changing The Frequency (60 Hz, Initial Value) At The Maximum Current Input (At 20 Ma, Initial Value)
109
Basic Operation Procedure (Jog Operation)
110
Performing Jog Operation Using External Signals
110
Jog Operation From The Operation Panel
111
Parameters
112
Parameter List (By Parameter Number)
113
Basic Functions
113
Dc Injection Brake Function
113
Jog Operation Function
113
Acceleration/Deceleration Times Function
114
Stall Prevention / Multi-Speed Setting Function
114
Frequncy Jump/Frequency Direction Function
114
Sescond Functions/Monitor Functions
114
Automatic Restart Function
115
Retry Function
115
Motor Constants Function
116
Adjustable 5 Points V/F Function
116
Pu Connector Communication Function
116
Pid Operation Function
117
Bypass Function
117
Backlash Measures Function
117
Current Detection Function
117
Automatic Restart Functions/Current Detection Function
118
Cumulative Monitor Clear Function
118
User Group Function
118
Input Terminal Function Assignment
118
Multi-Speed Setting Function
119
Slip Compensation Function
119
Frequency Compensation Function
120
Life Check Function
120
Power Failure Stop Function
120
Password Function
120
Rs-485 Communication
121
Pulse Train Input Function
121
Plc Function
121
Second Motor Constants
122
Remote Output Function
122
Maintenance Function
122
Usb Function
122
Communication Function
123
Pid Control Function/Current Average Value Monitor Function
123
Second Motor Constants/Multiple Rating Function
123
Pump Function
123
Traverse Function
124
Electronic Thermal O/L Relay Function
124
Pid Control/Speed Smoothing Control/Analog Remote Output Function
124
Increased Magnetic Excitation Deceleration Function
124
Maintenance Function/Electronic Thermal O/L Relay Function
125
Motor Constants Function/Pid Control Function
125
Bacnet Ms/Tp Protocol Function
125
Pid Pre-Charge Function
126
Monitor Function/Adjustment Function
126
Additional Function
126
Indication Function
126
Protective Functions
127
Regeneration Avoidance Function
127
Free Parameters
127
Energy Saving Monitor Function
127
Calibration Parameters
128
Pu Function
129
Monitor Function
129
Clock Function
129
Trace Function/Monitor Function
130
Pid Control Function / Plc Function
131
Pid Gain Tuning Function
131
Pid Gain Tuning Function / Cleaning Function
132
Load Characteristic Fault Detection Function
132
Clear Parameters Function
132
Group Parameter Display
134
Changing To The Grouped Parameter Numbers
134
Changing Parameter Settings In The Group Parameter Display
134
Parameter List (By Function Group)
135
Environment Setting Parameters
135
Setting Of Acceleration/Deceleration Time And Acceleration/Deceleration Pattern
135
Operation Command And Frequency Command
135
Protective Function Parameter
136
Monitor Display And Monitor Output Signal
136
Earth (Ground) Fault Detection At Start
136
Multi-Function Input Terminal Parameters
137
Output Frequency Detection
137
Motor Constant Parameters
138
Applied Motor
138
Application Parameters
139
Operation Via Communication And Its Setting
140
Control Parameter
141
Control Method
142
V/F Control
142
Advanced Magnetic Flux Vector Control
142
Pm Motor Control
143
Changing The Control Method
144
Setting The Motor Capacity And The Number Of Motor Poles (Pr.80, Pr.81)
145
Pm Motor Control Test Operation (Pr.800="9")
145
I/O Signal Operation During The Test Operation
145
Valid/Invalid Status Of Monitor Outputs During The Test Run
146
Changing The Control Method With External Terminals (Rt Signal, X18 Signal)
147
Selecting The Advanced Magnetic Flux Vector Control
148
Keeping The Motor Speed Constant When The Load Fluctuates (Speed Control Gain)
149
Driving Two Motors Under Advanced Magnetic Flux Vector Control
149
Selecting The Pm Motor Control By Performing Parameter Initialization On The Operation Panel
150
Initializing The Parameters Required For The Pm Motor Control (Pr.998)
151
Pm Parameter Initialization List
152
Ipm Motor Specification List
153
Speed Control Under Pm Motor Control
154
Setting Procedure Of Pm Motor Control
154
Performing High-Accuracy, Fast-Response Control (Gain Adjustment For Pm Motor Control)
155
Adjusting The Speed Control Gain Manually
156
Gain Adjustment Of Current Controllers For The D Axis And The Q Axis
157
Troubleshooting In The Speed Control
158
Torque Detection Filter
159
Stabilizing Torque Detection (Pr.827, Pr.837)
159
Employing Multiple Primary Delay Filters
159
(E) Environment Setting Parameters
160
Real Time Clock Function
161
Simple Clock Function
161
Reset Selection/Disconnected Pu Detection/Pu Stop Selection
163
Reset Selection (P.e100)
163
Disconnected Pu Detection (P.e101)
164
Pu Stop Selection (P.e102)
164
How To Restart After Stopping With Input From The Pu During External Operation (Pu Stop (Ps) Release Method)
164
Pu Display Language Selection
165
Buzzer Control
165
Reset Limit Function (P.e107)
165
Pu Contrast Adjustment
166
Display-Off Mode
166
Resetting Usb Host Errors
166
Setting Dial Potentiometer Mode/Key Lock Operation Selection
167
Using The Setting Dial Like A Potentiometer To Set The Frequency
167
Disabling The Setting Dial And Key Operation Of The Operation Panel (Press And Hold [Mode] (2 S))
167
Frequency Change Increment Amount Setting
168
Multiple Rating Setting
169
Changing The Parameter Initial Values And Setting Ranges
169
Using The Power Supply Exceeding 480 V
169
Parameter Write Selection
170
Writing Parameters Only During Stop (Pr.77 = "0" Initial Value)
170
Disabling Parameter Write (Pr.77="1")
171
Writing Parameters During Operation (Pr.77="2")
171
Password Function/Registering A 4-Digit Password Can Restrict Parameter Reading/Writing
172
Parameter Reading/Writing Restriction Level (Pr.296)
172
Registering A Password (Pr.296, Pr.297)
172
Unlocking A Password (Pr.296, Pr.297)
173
Parameter Operations During Password Locking/Unlocking
173
Free Parameter
174
Setting Multiple Parameters As A Batch
174
Automatic Parameter Setting (Pr.999)
175
Pid Monitor Indicator Setting (Pr.999 = "1 Or 2")
175
Got Initial Setting (Pu Connector) (Pr.999 = "10, 12")
176
Got Initial Setting (Rs-485 Terminals) (Pr.999 = "11, 13")
177
Rated Frequency (Pr.999 = "20 (50 Hz), 21 (60 Hz)")
177
Extended Parameter Display And User Group Function
178
Display Of Simple Mode Parameters And Extended Parameters (Pr.160)
178
User Group Function (Pr.160, Pr.172 To Pr.174)
178
Registering A Parameter In A User Group (Pr.173)
179
Clearing A Parameter From A User Group (Pr.174)
179
Pwm Carrier Frequency And Soft-Pwm Control
180
Changing The Pwm Carrier Frequency (Pr.72)
180
Soft-Pwm Control (Pr.240)
180
Inverter Parts Life Display
181
Pwm Carrier Frequency Automatic Reduction Function (Pr.260)
181
Life Alarm Display And Signal Output (Y90 Signal, Pr.255)
182
Life Display Of The Inrush Current Limit Circuit (Pr.256) (Standard Models)
182
Life Display Of The Control Circuit Capacitor (Pr.257)
183
Life Display Of The Main Circuit Capacitor (Pr.258, Pr.259) (Standard Models)
183
Life Display Of The Cooling Fan
184
Maintenance Timer Alarm
185
Current Average Value Monitor Signal
186
Pr.556 Data Output Mask Time Setting
186
Pr.555 Current Average Time Setting
186
Operation Example
186
Pr.557 Current Average Value Monitor Signal Output Reference Current Setting
187
Pr.503 Maintenance Timer 1 Output
187
(F) Setting Of Acceleration/Deceleration Time And Acceleration/Deceleration Pattern
188
Setting The Acceleration And Deceleration Time
188
Control Block Diagram
189
Acceleration Time Setting (Pr.7, Pr.20)
189
Deceleration Time Setting (Pr.8, Pr.20)
189
Changing The Setting Range And Increments Of The Acceleration/Deceleration Time (Pr.21)
190
Setting Multiple Acceleration/Deceleration Times (Rt Signal, Pr.44, Pr.45, Pr.147)
190
Setting The Acceleration/Deceleration Time In The Low-Speed Range (Pr.791, Pr.792)
191
Acceleration/Deceleration Pattern
192
Linear Acceleration/Deceleration (Pr.29 = "0" Initial Value)
192
S-Pattern Acceleration/Deceleration A (Pr.29 = "1")
193
S-Pattern Acceleration/Deceleration B (Pr.29 = "2")
193
Backlash Measures (Pr.29 = "3", Pr.140 To Pr.143)
194
Variable-Torque Acceleration/Deceleration (Pr.290 = "6")
194
Remote Setting Function
195
Acceleration/Deceleration Operation
196
Output Frequency
196
Frequency Setting Storage
196
Clearing The Settings
196
Starting Frequency And Start-Time Hold Function
198
Starting Frequency Setting (Pr.13)
198
Start-Time Hold Function (Pr.571)
198
Minimum Motor Speed Frequency
199
(D) Operation Command And Frequency Command
200
Operation Mode Selection
201
Operation Mode Basics
202
Operation Mode Switching Method
203
Operation Mode Selection Flow
204
External Operation Mode (Pr.79 = "0" (Initial Value), "2")
205
Pu Operation Mode (Pr.79 = "1")
205
Pu/External Combined Operation Mode 1 (Pr.79 = "3")
206
Pu/External Combined Operation Mode 2 (Pr.79 = "4")
206
Switchover Mode (Pr.79 = "6")
206
Pu Operation Interlock (Pr.79 = "7")
207
Switching Operation Mode By External Signal (X16 Signal)
208
Switching The Operation Mode By External Signals (X65, X66 Signals)
208
Startup In Network Operation Mode At Power-On
210
Selecting The Operation Mode For Power-On (Pr.340)
210
Start Command Source And Frequency Command Source During Communication Operation
211
Selection Of Command Source In Network Operation Mode (Pr.550)
211
Selection Of The Command Source Of The Pu Operation Mode (Pr.551)
212
Controllability Through Communication
213
Operation At Fault
215
Selection Of Control Source In Network Operation Mode (Pr.338, Pr.339)
216
Reverse Rotation Prevention Selection
218
Command Source Switchover Via External Terminals (X67)
218
Frequency Setting Via Pulse Train Input
219
Selection Of Pulse Train Input (Pr.291)
219
Pulse Train Input Specification
220
Adjustment Of Pulse Train And Frequency (Pr.385, Pr.386)
220
How To Calculate The Input Pulse Division Scaling Factor (Pr.384)
220
Speed Synchronized Operation By Pulse Input/Output
221
Speed Synchronized Operation Specification
221
Jog Operation In The External Operation
222
Jog Operation In Pu
222
Operation By Multi-Speed Setting
223
Multi-Speed Setting (Pr.4 To Pr.6)
223
Multi-Speed Setting For 4Th Speed Or More (Pr.24 To Pr.27, Pr.232 To Pr.239)
224
Input Compensation Of Multi-Speed Setting (Pr.28)
224
(H) Protective Function Parameter
225
Motor Overheat Protection (Electronic Thermal O/L Relay)
226
Electronic Thermal O/L Relay Operation Characteristic For Induction Motor (Pr.9, E.thm)
227
Electronic Thermal O/L Relay When Using Ipm Motor (Pr.9, E.thm)
228
Set Two Types Of Electronic Thermal O/L Relays (Pr.51)
229
Motor Permissible Load Level Setting (Pr.607, Pr.608)
230
Electronic Thermal O/L Relay Pre-Alarm (Th) And Warning Signal (Thp Signal)
230
External Thermal Relay Input (Oh Signal, E.oht)
231
Ptc Thermistor Input (Pr.561, Pr.1016, E.ptc)
231
Overheat Protection To Match The Characteristic Of The Motor (Pr.600 To Pr.604, Pr.692 To Pr.696)
233
Cooling Fan Operation Selection
234
Cooling Fan Always On (Pr.244 = "0")
234
Cooling Fan Operation Control (Pr.244 = "1" (Initial Value), "101 To 105")
234
Cooling Fan Operation Command Signal (Y206 Signal)
234
Varying The Activation Level Of The Undervoltage Protective Function
235
Initiating A Protective Function
236
I/O Phase Loss Protection Selection
236
Output Phase Loss Protection Selection (Pr.251)
236
Input Phase Loss Protection Selection (Pr.872) (Standard Models)
236
Retry Function Info
237
Setting The Retry Function (Pr.67, Pr.68)
237
Retry Count Check (Pr.69)
237
Selecting Retry Generating Faults (Pr.65)
238
Emergency Drive
239
An Example Connection Diagram Of The Emergency Drive
240
Emergency Drive Execution Sequence
241
Emergency Drive Operation Selection (Pr.523, Pr.524)
242
Retry Operation During Emergency Drive (Pr.515, Pr.514)
242
Electronic Bypass During Emergency Drive (Pr.136, Pr.139, Pr.57)
243
Pid Control During Emergency Drive Operation
244
Operation Of Protective Functions During Emergency Drive
244
Input Signal Operation
245
Emergency Drive Status Monitor
245
Limiting The Output Frequency (Maximum/Minimum Frequency)
246
Setting The Maximum Frequency (Pr.1, Pr.18)
246
Setting The Minimum Frequency (Pr.2)
246
Avoiding The Mechanical Resonance Points (Frequency Jump)
247
3-Point Frequency Jump (Pr.31 To Pr.36)
247
6-Point Frequency Jump (Pr.552)
248
Stall Prevention Operation
249
Setting The Stall Prevention Operation Level (Pr.22)
250
Disabling The Stall Prevention Operation And Fast-Response Current Limit According To Operating Conditions (Pr.156)
251
Adjusting The Stall Prevention Operation Signal Output And Output Timing (Ol Signal, Pr.157)
252
Setting For Stall Prevention Operation In The High-Frequency Range (Pr.22, Pr.23, Pr.66)
252
Setting Multiple Stall Prevention Operation Levels (Pr.48, Pr.49)
253
Stall Prevention Operation Level Setting (Analog Variable) From Terminal 1 (Terminal 4) (Pr.148, Pr.149, Pr.858, Pr.868)
254
To Further Prevent A Trip (Pr.154)
255
Trip During Stall Prevention Operation (Pr.874)
255
Load Characteristics Fault Detection
256
Load Characteristics Setting (Pr.1481 To Pr.1487)
257
Automatic Measurement Of The Load Characteristics Reference (Load Characteristics Measurement Mode) (Pr.1480)
257
Load Fault Detection Setting (Pr.1488 To Pr.1491)
258
Motor Overspeeding Detection
260
(M) Monitor Display And Monitor Output Signal
261
Speed Display And Rotations Per Minute Setting
262
Display In Speed (Pr.37, Pr.144)
262
Display In Motor Speed (Pr.37, Pr.505)
262
Monitor Display (Setting) Increments
263
Monitor Indicator Selection Using Operation Panel Or Via Communication
264
Monitor Description List (Pr.52, Pr.774 To Pr.776, Pr.992)
265
Monitor Display For Operation Panel (Pr.52, Pr.774 To Pr.776)
270
Displaying The Set Frequency During Stop (Pr.52)
270
Operation Panel Setting Dial Push Display (Pr.992)
271
Operation Panel (Fr-Du08) I/O Terminal Monitor (Pr.52)
271
Cumulative Power Monitor And Clear (Pr.170, Pr.891)
272
Cumulative Energization Time And Actual Operation Time Monitor (Pr.171, Pr.563, Pr.564)
272
Hiding The Decimal Places For The Monitors (Pr.268)
272
Minus Sign Display For The Monitors (Pr.290)
273
Monitor Filter (Pr.1106 To Pr.1108)
273
Monitor Display Selection For Terminals Fm/Ca And Am
274
Monitor Description List (Pr.54, Pr.158)
275
Frequency Monitor Reference (Pr.55)
277
Current Monitor Reference (Pr.56)
277
Torque Monitor Reference (Pr.866)
278
Terminal Fm Pulse Train Output (Pr.291)
278
High-Speed Pulse Train Output Circuit (Example Of Connection To Pulse Counter)
279
Monitor Display Selection For Fm/Ca Terminals And Am
280
Terminal Fm Calibration (C0 (Pr.900))
280
Calibration Procedure For Terminal Fm When Using The Operation Panel (Fr-Du08)
281
Terminal Ca Calibration (C0 (Pr.900), C8 (Pr.930) To C11 (Pr.931))
282
Adjusting The Response Of Terminal Ca (Pr.869)
282
Calibration Of Terminal Am (C1 (Pr.901))
283
Adjusting The Response Of Terminal Am (Pr.867)
283
Energy Saving Monitor
284
Energy Saving Monitor List
285
Power Saving Real-Time Monitor ([1 Power Saving] And [2 Power Saving Rate])
286
Average Power Saving Monitor ([3 Average Power Saving], [4 Average Power Saving Rate], [5 Average Power Cost Savings])
286
Cumulative Energy Saving Monitors ([6 Power Saving Amount], [7 Power Cost Saving], [8 Annual Power Saving Amount], [9 Annual Power Saving Savings])
287
Estimated Power Value In Commercial Power Supply Operation (Pr.892, Pr.893, Pr.894)
287
Annual Power Saving Amount And Power Cost Savings (Pr.899)
288
Output Terminal Function Selection
289
Output Signal List
289
Adjusting The Output Terminal Response Level (Pr.289)
293
Inverter Operation Ready Signals (Ry Signal) And Inverter Running Signals (Run, Run3 Signals)
293
Fault Output Signals (Alm, Alm2)
294
Input Mc Shutoff Signal (Y91)
294
Output Up-To-Frequency Sensitivity (Su Signal, Pr.41)
295
Output Frequency Detection (Fu Signal, Fu2 Signal, Pr.42, Pr.43, Pr.50)
295
Speed Detection Hysteresis (Pr.870)
296
Output Current Detection Function
297
Output Current Detection (Y12 Signal, Pr.150, Pr.151, Pr.166, Pr.167)
297
Zero Current Detection (Y13 Signal, Pr.152, Pr.153)
298
Output Torque Detection
299
Remote Output Function Info
299
Remote Output Setting (Rem Signal, Pr.496, Pr.497)
300
Remote Output Data Retention (Rem Signal, Pr.495)
300
Analog Remote Output Function
301
Analog Remote Output (Pr.656 To Pr.659)
301
Analog Remote Output Data Retention (Pr.655)
302
Fault Code Output Selection
303
Pulse Train Output Of Output Power
304
Pulse Increment Setting For Output Power (Y79 Signal, Pr.799)
304
Detection Of Control Circuit Temperature
305
Control Circuit Temperature Monitor
305
Control Circuit Temperature Detection (Pr.663, Y207 Signal)
305
(T) Multi-Function Input Terminal Parameters
306
Analog Input Specification Selection
307
(T) Multi-Function Input Terminal Parameters Analog Input Selection
307
To Run With An Analog Input Voltage
309
Running With Analog Input Current
310
To Perform Forward/Reverse Rotation With The Analog Input (Polarity Reversible Operation)
310
Analog Input Terminal (Terminal 1, 4) Function Assignment
311
Analog Input Compensation
312
Addition Compensation (Pr.242, Pr.243)
312
Override Function (Pr.252, Pr.253)
313
Analog Input Responsiveness And Noise Elimination
314
Analog Input Time Constant (Pr.74)
314
Analog Speed Command Input Time Constant (Pr.822, Pr.832)
314
Analog Speed Command Input Offset Adjustment (Pr.849)
314
Frequency Setting Voltage (Current) Bias And Gain
315
Relationship Between The Analog Input Terminal Function And The Calibration Parameter
316
To Change The Frequency For The Maximum Analog Input (Pr.125, Pr.126)
316
Analog Input Bias/Gain Calibration (C2 (Pr.902) To C7 (Pr.905), C12 (Pr.917) To C15 (Pr.918))
317
Analog Input Display Unit Changing (Pr.241)
317
Frequency Setting Voltage (Current) Bias/Gain Adjustment Method
318
Bias And Gain For Voltage (Current) Setting Of Stall Prevention Operation Level
321
Changing The Function Of Analog Input Terminal
321
Relationship Between The Analog Input Terminal Function And Calibration Parameter
322
Change The Stall Prevention Operation Level At Maximum Analog Input (C18 (Pr.920), C40 (Pr.933))
322
Calibration Of Analog Input Bias And Gain (C16 (Pr.919) To C19 (Pr.920), C38 (Pr.932) To C41 (Pr.933))
323
Analog Input Display Unit Changing - Pr.241
323
Adjust Method For The Stall Prevention Operation Level Setting Voltage (Current) Bias And Gain
324
Checking Of Current Input On Analog Input Terminal
326
Analog Current Input Loss Condition (Pr.778)
327
Continue Operation At Analog Current Input Loss (Pr.573 = "1, 4", Pr.777)
327
Fault Output (Pr.573 = "2")
328
Fault Output After Deceleration To Stop (Pr.573 = "3")
328
Function Related To Current Input Check
329
Input Terminal Function Selection
330
Adjusting The Response Of Input Terminal (Pr.699)
332
Inverter Output Shutoff Signal
333
Mrs Signal Logic Inversion (Pr.17 = "2")
333
Assigning A Different Action For Each Mrs Signal Input Via Communication And External Terminal (Pr.17 = "4")
333
Selecting Operation Condition Of The Second Function Selection Signal (Rt)
334
Start Signal Operation Selection
336
2-Wire Type (Stf, Str Signal)
336
3-Wire Type (Stf, Str, Stp (Stop) Signal)
337
Start Signal Selection
337
(C) Motor Constant Parameters
338
Setting The Applied Motor
339
Using Two Types Of Motors (Rt Signal, Pr.450)
340
Sf-Pr Heavy Duty Setting
341
Automatic Change Of Pr.0 Torque Boost And Pr.12 Dc Injection Brake Operation Voltage
341
Offline Auto Tuning
342
Before Performing Offline Auto Tuning
344
Setting Parameters To Perform Tuning
345
Performing Tuning
346
Changing The Motor Constants
348
Changing The Motor Constants (If Setting The Pr.92 And Pr.93 Motor Constants In Units Of Mh)
348
Changing The Motor Constants (If Setting Motor Constants In The Internal Data Of The Inverter)
349
Changing The Motor Constants (If Setting The Pr.92 And Pr.93 Motor Constants In Units Of [Ω])
350
Tuning The Second Applied Motor
351
Offline Auto Tuning For A Pm Motor (Motor Constants Tuning)
352
Before Performing Offline Auto Tuning - Checks
355
Performing Offline Auto Tuning
356
Parameters In Which The Tuning Results Are Set To After Tuning
358
Tuning Adjustment (Pr.1002)
358
To Change The Motor Constants
358
Changing The Motor Constants (If Setting Motor Constants In Units Of [Ω], [Mh] Or [A])
358
Changing The Motor Constants (If Setting A Motor Constants In The Internal Data Of The Inverter)
359
Online Auto Tuning
360
Performing Online Auto Tuning At Startup (Setting Value "1")
360
Online Auto Tuning At Startup Using The External Terminal (Setting Value "1", X28 Signal And Y39 Signal)
361
Tuning The Second Applied Motor (Pr.574)
362
(A) Application Parameters
363
Electronic Bypass Function
364
Electronic Bypass Sequence Function
364
A Tipical Connection Diagram Of The Electronic Bypass Sequence
365
Electronic Bypass Operation Sequence
367
Operation In Combination With The Self Power Management Function For The Separated Converter Type
370
Self Power Management
371
Operation Of The Self Power Management Function
372
Traverse Function Info
374
Cleaning Function
376
Outline Of The Cleaning Operation
376
Cleaning Trigger Selection (Pr.1471, Pr.1479, X98 Signal)
377
Cleaning Operation By The Cleaning Signal (X97 Signal)
378
Pid Control
379
Basic Configuration Of Pid Control
382
Pid Action Outline
382
Selection Of Deviation Value, Measured Value And Set Point Input Method, And Pid Action Method (Pr.128, Pr.609, Pr.610)
384
Multistage Set Point Input (Pr.1460 To Pr.1466)
386
Input/Output Signals
387
Pid Automatic Switchover Control (Pr.127)
388
Selection Of Action At A Communication Error And Sleep Function Stop Selection (Fup Signal, Fdn Signal,Y48 Signal, Pr.554)
388
Pid Output Suspension Function (Sleep Function) (Sleep Signal, Pr.575 To Pr.577)
389
Integral Stop Selection At Limited Frequency (Pr.1015)
390
Pid Monitor Function
390
Pid Gain Tuning
391
Adjustment Procedure
391
Calibration Example
392
Setting Multiple Pid Functions
393
Step Response Method
395
Limit Cycle Method
396
Pid Gain Tuning Operation Setting (Pr.1218)
397
Parameter Setting For Each Pid Gain Tuning Method
397
Execution Of Pid Gain Tuning (Pr.1219, Pgt Signal)
398
Pid Gain Tuning Error
399
Fine Adjustment After Pid Gain Tuning
399
Changing The Display Increment Of The Numerical Values Used In Pid Control
400
Calibration Of Pid Display Bias And Gain(C42 (Pr.934) To C45 (Pr.935))
400
Changing The Pid Display Coefficient Of The Lcd Operation Panel (Fr-Lu08), Parameter Unit (Fr-Pu07) (Pr.759)
402
Pid Pre-Charge Function Info
403
Operation Selection For The Pre-Charge Function
403
Example Of Pre-Charge Operation
404
Operation Setting At Pre-Charge Fault
405
Setting Multiple Pid Pre-Charge Functions
406
Multi-Pump Function (Advanced Pid Function)
407
Multi-Pump Function Control Method
408
I/O Signals
410
Motor Switchover Timing
411
Waiting Time Setting At Mc Switchover (Pr.580, Pr.581)
412
Acceleration/Deceleration Time When An Auxiliary Motor Is Connected And Disconnected (Pr.582, Pr.583)
412
Starting Auxiliary Motors (Pr.584 To Pr.586, Pr.590)
412
Stopping Auxiliary Motors (Pr.587 To Pr.589, Pr.591)
412
Timing Diagram
413
Automatic Restart After Instantaneous Power Failure/Flying Start With An Induction Motor
415
Automatic Restart After Instantaneous Power Failure Function
416
Connection (Cs Signal)
416
Setting For The Automatic Restart After Instantaneous Power Failure Operation (Pr.162)
417
Restart Operation With Frequency Search (Pr.162 = "0, 2, 3, 10, 12, 13", Pr.299)
417
Restart Operation Without Frequency Search (Pr.162 = "1, 11")
418
Restart At Every Start (Pr.162 ="10 To 13")
418
Automatic Restart Operation Of Mrs (X10) Signal
418
Adjustment Of Restart Coasting Time (Pr.57)
419
Restart Cushion Time (Pr.58)
419
Adjustment Of Restart Operation (Pr.163 To Pr.165, Pr.611)
419
Automatic Restart After Instantaneous Power Failure/Flying Start With An Ipm Motor
421
Selection Of Restart Operation (Pr.162)
422
Restart Coasting Time (Pr.57)
422
Adjustment Of Restart Operation (Pr.611)
422
Offline Auto Tuning For A Frequency Search
423
Offline Auto Tuning When Performing A Frequency Search By V/F Control (Reduced Impact Restart)
424
Before Executing Offline Auto Tuning
424
Tuning The Second Applied Motor (Pr.463)
426
Power Failure Time Deceleration-To-Stop Function
427
Connection And Parameter Setting
427
Outline Of Operation Of Deceleration Stop At A Power Failure
428
Action Setting At Undervoltage And Power Failure
428
Power Failure Stop Function (Pr.261 ="1, 11, 21")
428
Continuous Operation Function At Instantaneous Power Failure (Pr.261 = "2, 12, 22")
429
Undervoltage Avoidance Function (Pr.261 = "11, 12" Pr.294)
429
Automatic Adjustment Of Deceleration Time (Pr.261 ="21, 22", Pr.294, Pr.668)
430
Deceleration Stop By The Power Failure Stop External Signal (X48)
430
During Deceleration At Occurrence Of Power Failure Signal (Y46)
430
Power Failed Signal (Y67 Signal)
431
Outline Of Plc Function
432
Copying The Plc Function Project Data To Usb Memory
433
Trace Function
434
Selection Of Trace Mode (Pr.1021)
436
Setting Of Sampling Cycle (Interval) And Number Of Sampling Channels (Pr.1022, Pr.1023)
436
Analog Source (Monitored Item) Selection
437
Digital Source (Monitored Item) Selection
438
Trigger Setting (Pr.1025, Pr.1035 To Pr.1037, Pr.1046, Pr.1047)
439
Start Of Sampling And Copying Of Data (Pr.1020, Pr.1024)
440
Selection Of Trace Operation By Input Terminal (Trg Signal, Trc Signal)
440
Monitoring The Trace Status
441
(N) Operation Via Communication And Its Settings
442
Wiring And Configuration Of Pu Connector
442
Pu Connector Pin-Outs
442
Wiring And Configuration Of Pu Connector Communication System
443
Wiring And Configuration Of Rs-485 Terminals
444
Rs-485 Terminal Layout
444
Connection Of Rs-485 Terminals And Wires
444
System Configuration Of Rs-485 Terminals
445
How To Wire Rs-485 Terminals
446
Two-Wire Type Connection
446
Initial Setting Of Operation Via Communication
447
Setting The Communication Protocol (Pr.549)
447
Communication Eeprom Write Selection (Pr.342)
447
Operation Selection At A Communication Error (Pr.502, Pr.779)
448
Initial Settings And Specifications Of Rs-485 Communication
450
Mitsubishi Inverter Protocol (Computer Link Communication)
452
Communication Specifications
452
Communication Procedure
452
Communication Operation Presence/Absence And Data Format Types
453
Data Definitions
455
Response Time
456
Retry Count Setting (Pr.121, Pr.335)
457
Signal Loss Detection (Pr.122, Pr.336 Rs-485 Communication Check Time Interval)
458
Instructions For The Program
459
Setting Items And Set Data
461
List Of Calibration Parameters
463
Operation Command
464
Inverter Status Monitor
464
Multi Command (Hf0)
465
Modbus-Rtu Communication Specification
466
Bacnet Ms/Tp Protocol
466
Message Format
467
Message Frame (Protocol)
468
Function Code List
469
Read Holding Register (Reading Of Data Of Holding Registers) (H03 Or 03)
470
Preset Single Register (Writing Of Data To Holding Registers) (H06 Or 06)
471
Diagnostics (Diagnosis Of Functions) (H08 Or 08)
472
Preset Multiple Registers (Writing Of Data To Multiple Holding Registers) (H10 Or 16)
473
Read Holding Register Access Log (H46 Or 70)
474
Error Response
475
Inverter Operation
475
Modbus Register
476
Real-Time Monitor
477
Pr.343 Communication Error Count
479
Output Signal Lf "Alarm Output (Communication Error Warning)"
479
Signal Loss Detection (Pr.539 Modbus-Rtu Communication Check Time Interval)
480
Node With Network Bias Resistors
482
Bacnet Reception Status Monitor (Pr.52)
483
% Setting Reference Frequency (Pr.390)
483
Automatic Baud Rate Recognition (Pr.726 Auto Baudrate/Max Master)
483
Supported Property Of Bacnet Standard Object Type
484
Supported Bacnet Object
485
Analog Input
485
Analog Output
485
Analog Value
485
Binary Input
487
Binary Output
487
Binary Value
488
Mailbox Parameter / Mailbox Value (Bacnet Registers)
489
Model Information Monitor
491
Annex A - Protocol Implementation Conformance Statement (Normative)
492
Bacnet Standardized Device Profile (Annex L)
492
Standard Object Types Supported
493
Data Link Layer Options
493
Networking Options
493
Character Sets Supported
493
Usb Device Communication Info
494
Usb Communication Specifications
494
Automatic Connection With Got
495
Automatic Connection System Configuration
495
Got2000 Series Automatic Recognition
495
(G) Control Parameters
496
Manual Torque Boost
497
Starting Torque Adjustment
497
Setting Multiple Torque Boosts (Rt Signal, Pr.46)
497
Base Frequency, Voltage
498
Setting Of Base Frequency (Pr.3)
498
Setting Multiple Base Frequencies (Pr.47)
498
Setting Of Base Frequency Voltage (Pr.19)
499
Load Pattern Selection
500
Application For Constant-Torque Load (Pr.14 = "0")
500
Application For Variable-Torque Load (Pr.14 = "1", Initial Value)
500
Energy Saving Control
501
Energy Saving Operation (Setting "4")
501
Optimum Excitation Control (Setting "9")
501
Adjustable 5 Points V/F
502
Sf-Pr Slip Amount Adjustment Mod
503
Dc Injection Brake
503
Setting Of Operating Frequency (Pr.10)
504
Setting Of Operation Time (X13 Signal, Pr.11)
504
Setting Of Operation Voltage (Torque) (Pr.12)
505
Output Stop Function
506
Stop Selection
508
Make The Motor Perform Deceleration Stop
508
Make The Motor Perform Coast To Stop
508
Regenerative Brake Selection And Dc Feeding Mode
509
Details Of The Setting Value
509
When Using Brake Unit (Fr-Bu2, Bu, Fr-Bu) (Fr-F820-02330(55K) Or Lower, Fr-F840-01160(55K) Or Lower)
510
When Using Brake Unit (Fr-Bu2) (Fr-F820-03160(75K) Or Higher, Fr-F840-01800(75K) Or Higher)
510
When Using Power Regeneration Converter (Mt-Rc)
510
When Using The High Power Factor Converter (Fr-Hc2), The Power Regeneration Common Converter (Fr-Cv), Or The Converter Unit (Fr-Cc2)
510
Logic Reversing Of Inverter Run Enable Signal (X10 Signal, Pr.599)
511
Reset When The Power Is Supplied To The Main Circuit (Pr.30 = "100, 101, 102, 110, 111, 120 Or 121")
511
Dc Feeding Mode 1 (Pr.30 = "10, 11") (Standard Models)
512
Dc Feeding Mode 2 (Pr.30 = "20, 21") (Standard Models)
512
Power Supply Specification For Dc Feeding (Standard Models)
514
Regeneration Avoidance Function Info
515
What Is Regeneration Avoidance Operation? (Pr.882, Pr.883)
515
To Detect The Regenerative Status During Deceleration Faster (Pr.884)
516
Limit Regeneration Avoidance Operation Frequency (Pr.885)
516
Adjustment Of Regeneration Avoidance Operation (Pr.665, Pr.886)
516
Increased Magnetic Excitation Deceleration
518
Setting Of Increased Magnetic Excitation Rate (Pr.660, Pr.661)
518
Slip Compensation
519
Overcurrent Prevention Function (Pr.662)
519
Speed Smoothing Control
520
Parameter Clear / All Parameter Clear
521
Copying And Verifying Parameters On The Operation Panel
522
Parameter Copy
522
Reading The Parameter Settings Of The Inverter To The Operation Panel
522
Copying Parameter Settings Read To The Operation Panel To The Inverter
523
Parameter Verification
524
Copying And Verifying Parameters Using Usb Memory
525
Changes In Usb Memory Copy Operation States
525
Procedure For Copying Parameters To Usb Memory
526
Procedure For Copying Parameters From Usb Memory To Inverter
526
Procedure For Verifying Parameters In Usb Memory
527
Checking Parameters Changed From Their Initial Values (Initial Value Change List)
528
Section 6: Protective Functions
530
Inverter Fault And Alarm Indications
531
Reset Method For The Protective Functions
531
Check And Clear Of The Faults History
532
Faults History Clearing Procedure
533
The List Of Fault Displays
534
Causes And Corrective Actions
536
Warning
539
Alarm
542
Fault
542
Check First When You Have A Trouble
553
Motor Does Not Start
553
Motor Or Machine Is Making Abnormal Acoustic Noise
555
Inverter Generates Abnormal Noise
555
Motor Generates Heat Abnormally
556
Motor Rotates In The Opposite Direction
556
Speed Greatly Differs From The Setting
556
Acceleration/Deceleration Is Not Smooth
557
Speed Varies During Operation
557
Operation Mode Is Not Changed Properly
558
Operation Panel (Fr-Du08) Display Is Not Operating
558
Motor Current Is Too Large
558
Speed Does Not Accelerate
559
Unable To Write Parameter Setting
560
Power Lamp Is Not Lit
560
Precautions For Maintenance And Inspection
562
Inspection Item
563
Daily Inspection
563
Periodic Inspection
563
Daily And Periodic Inspection
564
Checking The Inverter And Converter Modules
566
Cleaning
566
Module Device Numbers And Terminals To Be Checked
566
Replacement Of Parts
567
Displaying The Life Of The Inverter Parts
567
Replacement Procedure Of The Cooling Fan
568
Removal Fr-F820-00105(2.2K) To 04750(110K), Fr-F840-00083(3.7K) To 03610(160K))
568
Reinstallation (Fr-F820-00105(2.2K) To 04750(110K), Fr-F840-00083(3.7K) To 03610(160K))
569
Removal (Fr-F840-04320(185K) Or Higher)
570
Reinstallation Fr-F840-04320(185K) Or Higher)
570
Inverter Replacement
571
Smoothing Capacitors
571
Relays
571
Main Circuit Fuse Inside The Inverter (Fr-F840-04320(185K) Or Higher)
571
Measurement Of Main Circuit Voltages, Currents And Powers
572
Examples Of Measuring Points And Instruments
572
Measuring Points And Instruments
573
Measurement Of Powers
574
Measurement Of Voltages And Use Of Pt
574
Inverter Input Side / Inverter Output Side
574
Measurement Of Currents
575
Use Of Ct And Transducer
575
Measurement Of Inverter Input Power Factor
575
Measurement Of Converter Output Voltage (Across Terminals P And N)
575
Measurement Of Inverter Output Frequency
576
Insulation Resistance Test Using Megger
576
Pressure Test
576
Specifications
578
Inverter Rating - 200 V Class
579
Inverter Rating - 400 V Class
580
Motor Rating
581
Premium High-Efficiency Ipm Motor [Mm-Efs (1500 R/Min) Series]
581
Motor Specification
581
Motor Torque Characteristic
582
Premium High-Efficiency Ipm Motor [Mm-The4 (1500 R/Min) Series]
583
Common Specifications
584
Inverter Outline Dimension Drawings
586
Dedicated Motor Outline Dimension Drawings
591
For Customers Replacing The Conventional Model With This Inverter
595
Replacement Of The Fr-F700(P) Series
595
Differences And Compatibility With The Fr-F700(P) Series
595
Instructions For Continuous Use Of The Fr-Pu07 (Parameter Unit)
596
Installation Precautions
596
Replacement Of The Fr-F500(L) Series
596
Copying Parameter Settings
596
Specification Comparison Between Pm Motor Control And Induction Motor Control
597
Parameters (Functions) And Instruction Codes Under Different Control Methods
598
For Customers Using Hms Network Options
611
List Of Inverter Monitored Items
611
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