Chrysler neon 1997 Service Manual page 1596

PL
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . 11
SUNROOF DIAGNOSIS . . . . . . . . . . . . . . . . . . 11
REMOVAL AND INSTALLATION
SUNROOF CABLES . . . . . . . . . . . . . . . . . . . . . 13
SUNROOF COMPONENTS
SUNROOF DRIVE MOTOR . . . . . . . . . . . . . . . . 11
SUNROOF GLASS PANEL . . . . . . . . . . . . . . . . 11
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES
Before beginning sunroof diagnostics verify that all
other power accessories are in proper operating con-
dition. If not, a common electrical problem may exist.
Refer to the Wiring Diagrams section of this publica-
tion for circuit, splice and component descriptions.
Check the condition of the circuit protection (fuses,
circuit breakers or fuse links). Inspect all wiring con-
nector pins for proper engagement and continuity.
Check for battery voltage at the power sunroof con-
trol switches. If battery voltage is detected at the
control switches, proceed with the following tests.
SUNROOF DIAGNOSIS
REMOVAL AND INSTALLATION
SUNROOF PROCEDURE INFORMATION
The numbered call-outs in the following ser-
vice procedures refer the numbered parts
found in the figure at the end of this section.
SUNROOF MODULE
REMOVAL
(1) Remove headlining.
(2) Remove fasteners attaching sunroof module to
vehicle roof and support braces.
(3) With the aid of a helper, separate sunroof mod-
ule from roof.
(4) Remove sunroof module from vehicle.
INSTALLATION
(1) With the aid of a helper, position sunroof mod-
ule in vehicle.
(2) Install fasteners holding sunroof module to
vehicle roof.
SUNROOF
INDEX
page
. . . . . . . . . . . . . . . 14
SUNROOF GUIDE AND MECHANISM
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SUNROOF MODULE
SUNROOF PROCEDURE INFORMATION . . . . . 11
SUNROOF SUNSHADE . . . . . . . . . . . . . . . . . . 13
SUNROOF WIND DEFLECTOR
ADJUSTMENTS
SUNROOF GLASS HEIGHT ADJUSTMENT
(3) Tighten all fasteners, starting from the front
and working rearward and then the motor bracket.
(4) Adjust glass panel for flushness to roof. Refer
to glass adjustment procedure in this section.
(5) Install headlining.
(6) Verify correct operation.
SUNROOF GLASS PANEL
REMOVAL
(1) Position sunroof sunshade (4) in full rearward
position.
(2) Remove six glass attachment screws.
(3) Push glass panel upward from underside until
glass panel clears the roof panel.
(4) Lift glass panel from vehicle.
INSTALLATION
(1) Position glass panel (4) in opening in vehicle
roof.
(2) Install, but do not tighten, glass attachment
screws.
(3) With the aid of a helper, hold the glass panel in
position and tighten glass attachment screws.
(4) Verify the correct glass height. Refer to Glass
Height Adjustment procedure in this section.
SUNROOF DRIVE MOTOR
CAUTION: Do not cycle the sunroof drive motor
prior to installation. The drive motor is shipped in
the closed position. The sunroof vent position is
programmed into the drive motor and is dependent
upon the drive motor closed position. If the drive
motor and the sunroof mechanism are not both in
the closed position, the sunroof vent height will not
be correct.
BODY 23 - 11
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