Chrysler neon 1997 Service Manual page 1523

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FRONT
COM-
TOOL C-3575-A
PRESSOR
RETAINER
CLUTCH
SNAP
PISTON
21 - 80
TRANSAXLE
DISASSEMBLY AND ASSEMBLY (Continued)
FEELER GAUGE
Fig. 100 Front Clutch Return Spring Snap Ring
Fig. 101 Front Clutch Return Spring and Piston
ASSEMBLY
To reassemble, reverse the above procedure.
MEASURING PLATE CLEARANCE
Fig. 102 Measuring Front Clutch Plate Clearance
PLIERS
RING
RETURN
SPRING
FRONT
SNAP RING
PISTON
LIP SEALS
RETURN
RETAINER
CLUTCH
SNAP RING
RETAINER
SPRING
CLUTCH
FRONT
ASSEMBLY
REAR CLUTCH-RECONDITION
INSPECTION
Inspect facing material on all driving discs.
Replace discs that are charred, glazed, or heavily pit-
ted. Discs should also be replaced if they show evi-
dence of material flaking off, or if facing material can
be scraped off easily. Inspect driving disc splines for
wear or other damage. Inspect steel plate and pres-
sure plate surface for burning, scoring, or damaged
REAR
ASSEMBLY
CLUTCH
driving lugs. Replace if necessary. Inspect plates and
discs for flatness; they must not be warped or cone-
shaped.
Inspect steel plate lug grooves in clutch retainer
for smooth surfaces; plates must travel freely in the
grooves. Note ball check in piston; be sure ball moves
freely. Inspect seal rings surfaces in clutch retainer
for nicks or deep scratches; light scratches will not
interfere with sealing of the seals. Inspect Neoprene
seal rings for deterioration, wear, and hardness.
Inspect piston spring and waved snap ring for distor-
tion or breakage.
Inspect Teflon and/or cast iron seal rings on input
shaft for wear. Do not remove rings unless conditions
warrant. Inspect rear clutch to front clutch No. 2
thrust washer for wear. Washer thickness should be
0.061 to 0.063 inch. Replace if necessary.
DISASSEMBLY
Fig. 103 Rear Clutch Outer Snap Ring
Press out input shaft, if required.
ASSEMBLY
To reassemble, reverse the above procedure.
PL
SCREWDRIVER
SNAP RING

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