Chrysler neon 1997 Service Manual page 1303

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14 - 16
FUEL SYSTEM
REMOVAL AND INSTALLATION (Continued)
RETAINER
FUEL INJECTOR
TOP (FUEL ENTRY)
(5) Remove fuel rail mounting screws.
(6) Lift rail off of intake manifold. Cover the fuel
injector openings in the intake manifold.
(7) Remove fuel injector retainer (Fig. 29).
Fig. 29 Fuel Injector Retainer
(8) Pull injector out of fuel rail. Replace fuel injec-
tor O-rings (Fig. 30).
Fig. 30 Fuel Injector O-Rings
INSTALLATION
(1) Apply a light coating of clean engine oil to the
upper O-ring.
(2) Install injector in cup on fuel rail.
(3) Install retaining clip.
(4) Apply a light coating of clean engine oil to the
O-ring on the nozzle end of each injector.
(5) Insert fuel injector nozzles into openings in
intake manifold. Seat the injectors in place. Tighten
fuel rail mounting screws to 22.5 N·m
(200 30 in. lbs.).
(6) Attach electrical connectors to fuel injectors.
(7) Connect fuel supply tube to fuel rail. Refer to
Quick Connect Fittings in the Fuel Delivery Section
of this Group.
FUEL INJECTOR
FUEL RAIL
3 N·m
NOZZLE
HEAT SHIELD
FUEL TANK
ELECTRICAL
NECTOR
REMOVAL
(1) Perform fuel system pressure release.
(2) Drain fuel tank. Refer to Draining Fuel Tank
in this section (Fig. 31).
(3) Raise vehicle on hoist.
WARNING:
HOSES TO CATCH ANY GASOLINE SPILLAGE.
(4) Disconnect fuel pump module electrical connec-
tor (Fig. 32).
Fig. 32 Fuel Pump Module Electrical Connector
(5) Disconnect the fuel tube from Fuel Filter/Reg-
ulator. Refer to Quick Connect Fittings in the Fuel
Delivery section of this group.
(6) Support tank with transmission jack. Loosen
tank mounting straps and lower tank slightly.
(7) Disconnect fuel filler tube and filler vent tube
from filler hose at fuel tank (Fig. 33).
FUEL PUMP MOD-
CON-
Fig. 31 Fuel Tank
WRAP
SHOP
TOWELS
PL
FUEL
ULE
DRAIN
TANK
FUEL LINE
AROUND

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