Siemens SINUMERIK Series Manuals

Manuals and User Guides for Siemens SINUMERIK Series. We have 5 Siemens SINUMERIK Series manuals available for free PDF download: Function Manual, Operating Manual

Siemens SINUMERIK Series Function Manual (956 pages)

Extended Functions

Brand: Siemens | Category: Control Unit | Size: 8.59 MB

Preface
3
Table of Contents
7
1 A4: Digital and Analog NCK I/Os for SINUMERIK 840D Sl

25
- Introduction
  25
- Access Via PLC
  27
- Brief Description
  27
- Configuration of the NCK I/Os
  28
- NCK Digital Inputs/Outputs
  31
- NCK Digital Inputs
  31
- NCK Digital Outputs
  32
- Connection and Logic Operations of Fast Digital NCK I/Os
  35
- NCK Analog I/Os
  37
- NCK Analog Inputs
  37
- NCK Analog Outputs
  39
- Representation of the NCK Analog Input/Output Values
  43
- Comparator Inputs
  45
- Direct PLC I/Os, Addressable from the NC
  48
- Function
  48
- Supplementary Conditions
  51
- Examples
  52
- Access Via PROFIBUS
  54
- Brief Description
  54
- Configuration of the I/O Ranges
  56
- Data Exchange
  58
- Communication Via Part Programs/Synchronous Actions
  58
- Communication Via Compile Cycles
  61
- Supplementary Conditions
  62
- Examples
  63
- PROFIBUS-I/O in Write Direction
  63
- PROFIBUS-I/O in Read Direction
  65
- Query of the Rangeindex in Case of "PROFIBUS-I/O in Write Direction
  66
- Data Lists
  68
- Machine Data
  68
- General Machine Data
  68
- Channelspecific Machine Data
  69
- Setting Data
  69
- General Setting Data
  69
- Signals
  69
- Signals to NC
  69
- Signals from NC
  70
2 B3: Distributed Systems - 840D Sl Only

71
- Brief Description
  71
- Several Operator Panels on Several Ncus (T:M:N)
  71
- NCU Link
  74
- Link Communication
  74
- Link Variables
  75
- Link Axes
  75
- Lead Link Axes
  76
- Dependencies
  76
- Application Example: Rotary Indexing Machine
  77
- NCU Link
  79
- Link Communication
  79
- General Information
  79
- Link Module
  83
- Parameter Assignment: NC System Cycles
  83
- Parameter Assignment: Link Communication
  85
- Configuration
  85
- Wiring the Ncus
  86
- Activation
  86
- Link Variables
  87
- Properties of the Link Variables Memory
  88
- Properties of the Link Variables
  88
- Write Elements
  89
- Dynamic Response During Write
  90
- System Variable
  90
- Synchronization of a Write Request
  91
- Example: Structure of the Link Variables Memory
  91
- Example: Read Drive Data
  93
- Link Axes
  94
- General Information
  94
- Name of a Link Axis
  96
- Parameterization
  96
- Auxiliary Function Output for Spindles
  97
- Supplementary Conditions
  98
- Axis Container
  100
- General Information
  100
- Parameterization
  103
- Programming
  110
- System Variable
  111
- Machining with Axis Container (Schematic)
  112
- Behavior in Different Operating States
  113
- Behavior When Withdrawing the Release for Axis Container Rotation
  113
- Supplementary Conditions
  115
- Lead Link Axes
  118
- General Information
  118
- Parameterization
  119
- System Variables to Enter a Leading Value
  120
- Supplementary Conditions
  121
- Example
  121
- System of Units Within a Link Group
  121
- Examples
  122
- Link Axis
  122
- Axis Container Coordination
  123
- Axis Container Rotation Without a Part Program Wait
  123
- Axis Container Rotation with an Implicit Part Program Wait
  124
- Axis Container Rotation by One Channel Only (E.g. During Power Up)
  124
- Evaluating Axis Container System Variables
  124
- Conditional Branch
  124
- Static Synchronized Action with $AN_AXCTSWA
  124
- Wait for Certain Completion of Axis Container Rotation
  125
- Configuration of a Multi-Spindle Turning Machine
  126
- Lead Link Axis
  135
- Configuration
  135
- Programming
  137
- Data Lists
  138
- Machine Data
  138
- General Machine Data
  138
- Channelspecific Machine Data
  138
- Axis/Spindlespecific Machine Data
  139
- Setting Data
  139
- General Setting Data
  139
- Axis/Spindle-Specific Setting Data
  139
- Signals
  139
- Signals from NC
  139
- Signals from HMI/PLC
  140
- General Online Interface
  140
- Signals from Axis/Spindle
  142
- System Variables
  142
3 H1: Manual and Handwheel Travel

143
- Introduction
  143
- Overview
  143
- General Characteristics When Traversing in the JOG Mode
  144
- Control of Manual-Travel Functions Via PLC Interface
  147
- Continuous (JOG CONT)
  148
- General Functionality
  148
- Distinction between Inching Mode Continuous Mode
  149
- Supplementary Conditions
  150
- Incremental (JOG INC)
  151
- General Functionality
  151
- Distinction between Jogging Mode and Continuous Mode
  152
- Supplementary Conditions
  153
- Handwheel Travel in JOG
  154
- Function
  154
- Parameter Assignment
  161
- Travel Request
  166
- Double Use of the Handwheel
  169
- Handwheel Override in Automatic Mode
  170
- General Functionality
  170
- Programming and Activating Handwheel Override
  175
- Special Features of Handwheel Override in Automatic Mode
  177
- Contour Handwheel/Path Input Using Handwheel (Option)
  178
- DRF Offset
  180
- Approaching a Fixed Point in JOG
  183
- Introduction
  183
- Functionality
  184
- Parameterization
  186
- Programming
  188
- Supplementary Conditions
  188
- Application Example
  189
- Retraction in the Tool Direction (JOG Retract)
  190
- Overview
  190
- Parameter Assignment
  191
- Selection
  193
- Tool Retraction
  195
- Deselection
  196
- Repeated Selection
  196
- Continuing Machining
  197
- State Diagram
  198
- System Data
  198
- Supplementary Conditions
  199
- Start-Up: Handwheels
  200
- General Information
  200
- Connection Via PPU (Only 828D)
  201
- Connection Via PROFIBUS (828D)
  202
- Connection Via PROFIBUS (840D Sl)
  203
- Connected Via Ethernet (Only 840D Sl)
  206
- Special Features Relating to Manual and Handwheel Travel
  209
- Manual Travel of Geometry/Orientation Axes
  209
- Spindle Manual Travel
  211
- Monitoring Functions
  213
- Other
  214
- Data Lists
  215
- Machine Data
  215
- General Machine Data
  215
- Channel-Specific Machine Data
  216
- Axis/Spindlespecific Machine Data
  216
- Setting Data
  217
- General Setting Data
  217
- Signals
  218
- Signals from NC
  218
- Signals to Mode Group
  218
- Signals from Mode Group
  218
- Signals to Channel
  219
- Signals from Channel
  220
  - Signals to Axis/Spindle
    221
  - Signals from Axis/Spindle
    221
  - System Variable
    222
  - OPI Variable
    222
4 K3: Compensations

223
- Introduction
  223
- Temperature Compensation
  224
- Description of Functions
  224
- Commissioning
  227
- Example
  229
- Commissioning the Temperature Compensation for the Z Axis of a Lathe
  229
- Backlash Compensation
  231
- Mechanical Backlash Compensation
  231
- Description of Functions
  231
- Commissioning
  233
- Dynamic Backlash Compensation
  234
- Description of Functions
  234
- Commissioning
  235
- Interpolatory Compensation
  235
- General Properties
  235
- Compensation of Leadscrew Errors and Measuring System Errors
  238
- Measuring System Error Compensation (MSEC)
  238
- Commissioning
  239
- Example
  242
- Compensation of Sag and Angularity Errors
  243
- Description of Functions
  243
- Commissioning
  247
- Examples
  251
- Direction-Dependent Leadscrew Error Compensation
  259
- Description of Functions
  259
- Commissioning
  260
- Example
  264
- Extension of the Sag Compensation with NCU Link - Only 840D Sl
  267
- Special Features of Interpolatory Compensation
  277
- Dynamic Feedforward Control (Following Error Compensation)
  278
- General Properties
  278
- Speed Feedforward Control
  280
- Torque Feedforward Control
  282
- Dynamic Response Adaptation
  283
- Forward Feed Control for Command- and PLC Axes
  284
- Secondary Conditions
  286
- Friction Compensation (Quadrant Error Compensation)
  287
- General Function Description
  287
- Supplementary Conditions
  288
- Friction Compensation with a Constant Compensation Value
  288
- Function Activation
  288
- Commissioning
  289
- Friction Compensation with Acceleration-Dependent Compensation Value
  294
- Description of Functions
  294
- Function Activation
  295
- Commissioning
  295
- Compensation Value for Short Traversing Blocks
  296
- Measures for Hanging (Suspended Axes)
  297
- Electronic Counterweight
  297
- Reboot Delay
  299
- Data Lists
  301
- Machine Data
  301
- General Machine Data
  301
- Channelspecific Machine Data
  301
- Axis/Spindlespecific Machine Data
  301
- Setting Data
  302
- General Setting Data
  302
- Axis/Spindle-Specific Setting Data
  303
- Signals
  303
- Signals from NC
  303
- Signals from Mode Group
  303
- Signals from Channel
  303
- Signals to Axis/Spindle
  303
- Signals from Axis/Spindle
  304
5 K5: Mode Groups, Channels, Axis Interchange

305
- Brief Description
  305
- Mode Groups - Only 840D Sl
  306
- Channels - Only 840D Sl
  307
- Channel Synchronization (Program Coordination)
  308
- Channel Synchronization: Conditional Wait in Path Controlled Operation
  311
- Running-In Channel-By-Channel
  315
- Axis/Spindle Replacement
  320
- Introduction
  320
- Example of an Axis Replacement
  322
- Axis Replacement Options
  323
- Replacement Behavior NC Program
  324
- Transition the Axis into the Neutral State (RELEASE)
  325
- Transferring an Axis or Spindle into the Part Program (GET, GETD)
  326
- Automatic Axis Replacement
  327
- Axis Replacement Via PLC
  329
- Set Axis Replacement Behavior Variable
  332
- Axis Interchange Via Axis Container Rotation
  333
- Axis Replacement with and Without Preprocessing Stop
  333
- Axis Exclusively Controlled from the PLC
  335
- Axis Permanently Assigned to the PLC
  336
- Geometry Axis in Rotated Frame and Axis Replacement
  337
- Axis Replacement from Synchronized Actions
  338
- Axis Interchange for Leading Axes (Gantry)
  341
- Marginal Conditions
  341
- Data Lists
  343
- Machine Data
  343
- General Machine Data
  343
- Channel-Specific Machine Data
  343
- Axis/Spindlespecific Machine Data
  345
- Setting Data
  346
- Channelspecific Setting Data
  346
- Signals
  346
- Signals To/From BAG
  346
- Signals To/From Channel
  346
6 M1: Kinematic Transformation

347
- Brief Description
  347
- TRANSMIT (Option)
  347
- TRACYL (Option)
  348
- TRAANG (Option)
  349
- Chained Transformations
  349
- Activating Transformation Machine Data Via Parts Program/Softkey
  350
- TRANSMIT Face End Transformation (Option)
  350
- Specific Settings
  351
- Switch on
  354
- Deactivation
  354
- Applications
  355
- Working Area Limitations
  361
- Overlaid Motions with TRANSMIT
  362
- Monitoring of Rotary Axis Rotations over 360º
  362
- Constraints
  362
- Example: Axis Configuration
  363
- TRACYL Cylinder Surface Transformation (Option)
  366
- Preconditions
  368
- Specific Settings
  371
- Switch on
  375
- Deactivation
  376
- Boundary Conditions
  376
- TRAANG Oblique Angle Transformation (Option)
  378
- Preconditions
  379
- Specific Settings
  381
- Switch on
  383
- Deactivation
  383
- Boundary Conditions
  384
- Programming (G05, G07)
  385
- Chained Transformations
  387
- Activating Chained Transformations
  389
- Switching off a Chained Transformation
  389
- Special Characteristics of Chained Transformations
  389
- Persistent Transformation
  390
- Axis Positions in the Transformation Chain
  395
- Cartesian PTP Travel
  398
- Programming of Position
  401
- Overlap Areas of Axis Angles
  402
- Examples of Ambiguities of Position
  403
- Example of Ambiguity in Rotary Axis Position
  404
- PTP/CP Switchover in JOG Mode
  404
- Cartesian Manual Travel (Optional)
  405
- Activating Transformation Machine Data Via Part Program/Softkey
  412
- Functionality
  412
- Constraints
  413
- Control Response to Power ON, Mode Change, RESET, Block Search, REPOS
  415
- List of Machine Data Affected
  415
- Constraints
  418
- Chained Transformations
  418
- Examples
  419
- Transmit
  419
- Tracyl
  420
- Traang
  426
- Chained Transformations
  427
- Activating Transformation MD Via a Part Program
  431
- Axis Positions in the Transformation Chain
  432
- Data Lists
  435
- Machine Data
  435
- Transmit
  435
- Tracyl
  436
- Traang
  438
- Chained Transformations
  439
- Non Transformation-Specific Machine Data
  439
- Signals
  439
- Signals from Channel
  439
7 M5: Measurement

441

Siemens SINUMERIK Series Operating Manual (940 pages)

Milling

Brand: Siemens | Category: Control Systems | Size: 7.59 MB

Preface
5
Table of Contents
7
Fundamental Safety
7
- Fundamental Safety Instructions
  21
- General Safety Instructions
  21
- Warranty and Liability for Application Examples
  22
- Industrial Security
  23
- Introduction
  25
- Product Overview
  25
- Operator Panel Fronts
  26
- Overview
  26
- Keys of the Operator Panel
  28
- Machine Control Panels
  36
- Overview
  36
- Controls on the Machine Control Panel
  36
- User Interface
  40
- Screen Layout
  40
- Status Display
  41
- Actual Value Window
  43
- T,F,S Window
  45
- Current Block Display
  47
- Operation Via Softkeys and Buttons
  49
- Entering or Selecting Parameters
  50
- Pocket Calculator
  52
- Pocket Calculator Functions
  53
- Context Menu
  55
- Changing the User Interface Language
  55
- Entering Chinese Characters
  56
- Function - Input Editor
  56
- Entering Asian Characters
  57
- Editing the Dictionary
  59
- Entering Korean Characters
  60
- Protection Levels
  63
- Online Help in SINUMERIK Operate
  64
- Multitouch Operation with SINUMERIK Operate
  69
- Multitouch Panels
  69
- Touch-Sensitive User Interface
  70
- Finger Gestures
  71
- Multitouch User Interface
  74
- Screen Layout
  74
- Function Key Block
  74
- Further Operator Touch Controls
  75
- Virtual Keyboard
  76
- Special "Tilde" Character
  76
- Expansion with Side Screen
  77
- Overview
  77
- Sidescreen with Standard Windows
  77
- Standard Widgets
  79
- Actual Value" Widget
  79
- Zero Point" Widget
  80
- Alarms" Widget
  80
- Axle Load" Widget
  80
- Tool" Widget
  81
- Service Life" Widget
  81
- Program Runtime" Widget
  82
- Sidescreen with Pages for the ABC Keyboard And/Or Machine Control Panel
  82
- Example 1: ABC Keyboard in the Sidescreen
  83
- Example 2: Machine Control Panel in the Sidescreen
  84
- SINUMERIK Operate Display Manager (840D Sl Only)
  85
- Overview
  85
- Screen Layout
  86
- Operator Controls
  86
- Setting up the Machine
  89
- Switching on and Switching off
  89
- Approaching a Reference Point
  90
- Referencing Axes
  90
- User Agreement
  91
- Operating Modes
  93
- General
  93
- Modes Groups and Channels
  94
- Channel Switchover
  95
- Settings for the Machine
  96
- Switching over the Coordinate System (MCS/WCS)
  96
- Switching the Unit of Measurement
  96
- Setting the Zero Offset
  98
- Measure Tool
  100
- Overview
  100
- Manually Measuring Drilling and Milling Tools
  100
- Measuring Drilling and Milling Tools with the Workpiece Reference Point
  101
- Measuring Drilling and Milling Tools with Fixed Reference Point
  102
- Measuring Radius or Diameter
  103
- Fixed Point Calibration
  104
- Measuring the Drilling and Milling Tool Length with Electrical Tool Probe
  104
- Calibrating the Electrical Tool Probe
  107
- Manually Measuring a Turning Tool (for Milling/Turning Machine)
  108
- Manually Measuring a Turning Tool Using a Tool Probe (for Milling/Turning Machine)
  109
- Logging Tool Measurement Results
  111
- Measuring the Workpiece Zero
  113
- Overview
  113
- Sequence of Operations
  117
- Examples with Manual Swivel
  118
- Setting the Edge
  119
- Edge Measurement
  121
- Measuring a Corner
  123
- Measuring a Pocket and Hole
  126
- Measuring a Spigot
  129
- Aligning the Plane
  134
- Defining the Measurement Function Selection
  136
- Corrections after Measurement of the Zero Point
  137
- Logging Measurement Results for the Workpiece Zero
  138
- Calibrating the Electronic Workpiece Probe
  140
- Calibration of Length and Radius or Diameter
  140
- Calibrate on Sphere
  141
- Settings for the Measurement Result Log
  143
- Zero Offsets
  145
- Display Active Zero Offset
  146
- Displaying the Zero Offset "Overview
  146
- Displaying and Editing Base Zero Offset
  148
- Displaying and Editing Settable Zero Offset
  149
- Displaying and Editing Details of the Zero Offsets
  149
- Deleting a Zero Offset
  151
- Measuring the Workpiece Zero
  152
- Monitoring Axis and Spindle Data
  153
- Specify Working Area Limitations
  153
- Editing Spindle Data
  153
- Displaying Setting Data Lists
  155
- Handwheel Assignment
  156
- Mda
  158
- Loading an MDA Program from the Program Manager
  158
- Saving an MDA Program
  159
- Editing/Executing a MDI Program
  160
- Deleting an MDA Program
  161
- Execution in Manual Mode
  163
- General
  163
- Selecting a Tool and Spindle
  164
- T, S, M Windows
  164
- Selecting a Tool
  166
- Starting and Stopping a Spindle Manually
  166
- Position Spindle
  167
- Traversing Axes
  169
- Traverse Axes by a Defined Increment
  169
- Traversing Axes by a Variable Increment
  170
- Positioning Axes
  171
- Swiveling
  172
- Manual Retraction
  177
- Simple Face Milling of the Workpiece
  179
- Simple Workpiece Machining Operations with Milling/Turning Machines
  182
- Simple Workpiece Face Milling (Milling/Turning Machine)
  182
- Simple Stock Removal of Workpiece (for Milling/Turning Machine)
  184
- Default Settings for Manual Mode
  188
- Machining the Workpiece
  189
- Starting and Stopping Machining
  189
- Selecting a Program
  191
- Testing a Program
  192
- Displaying the Current Program Block
  194
- Current Block Display
  194
- Displaying a Basic Block
  195
- Display Program Level
  196
- Correcting a Program
  198
- Repositioning Axes
  199
- Starting Machining at a Specific Point
  200
- Use Block Search
  200
- Continuing Program from Search Target
  202
- Simple Search Target Definition
  202
- Defining an Interruption Point as Search Target
  203
- Entering the Search Target Via Search Pointer
  203
- Parameters for Block Search in the Search Pointer
  204
- Block Search Mode
  205
- Block Search to a Position Pattern for Shopmill Programs
  207
- Controlling the Program Run
  209
- Program Control
  209
- Skip Blocks
  210
- Overstore
  212
- Editing a Program
  214
- Searching in Programs
  214
- Replacing Program Text
  216
- Copying/Pasting/Deleting a Program Block
  217
- Renumbering a Program
  219
- Creating a Program Block
  219
- Opening Additional Programs
  221
- Editor Settings
  222
- Working with DXF Files
  226
- Overview
  226
- Displaying CAD Drawings
  226
- Open a DXF File
  226
- Cleaning a DXF File
  226
- Enlarging or Reducing the CAD Drawing
  227
- Changing the Section
  228
- Rotating the View
  228
- Displaying/Editing Information for the Geometric Data
  229
- Importing and Editing a DXF File in the Editor
  230
- General Procedure
  230
- Specifying a Reference Point
  230
- Assigning the Machining Plane
  231
- Setting the Tolerance
  231
- Selecting the Machining Range / Deleting the Range and Element
  231
- Saving the DXF File
  233
- Transferring the Drilling Positions
  233
- Accepting Contours
  236
- Display and Edit User Variables
  239
- Overview
  239
- Global R Parameters
  240
- R Parameters
  241
- Displaying Global User Data (GUD)
  243
- Displaying Channel Guds
  244
- Displaying Local User Data (LUD)
  245
- Displaying Program User Data (PUD)
  246
- Searching for User Variables
  246
- Displaying G Functions and Auxiliary Functions
  249
- Selected G Functions
  249
- All G Functions
  251
- G Functions for Mold Making
  251
- Auxiliary Functions
  252
- Displaying Superimpositions
  254
- Mold Making View
  257
- Overview
  257
- Starting the Mold Making View
  259
- Adapting the Mold Making View
  259
- Specifically Jump to the Program Block
  260
- Searching for Program Blocks
  261
- Changing the View
  262
- Enlarging or Reducing the Graphical Representation
  262
- Moving and Rotating the Graphic
  263
- Modifying the Viewport
  263
- Displaying the Program Runtime and Counting Workpieces
  265
- Setting for Automatic Mode
  267
- Simulating Machining
  271
- Overview
  271
- Simulation before Machining of the Workpiece
  279
- Simultaneous Recording before Machining of the Workpiece
  280
- Simultaneous Recording During Machining of the Workpiece
  281
- Different Views of the Workpiece
  282
- Plan View
  282
- View
  283
- Side View
  283
- Turning View
  284
- Half Section
  284
- Editing the Simulation Display
  286
- Blank Display
  286
- Showing and Hiding the Tool Path
  286
- Program Control During the Simulation
  287
- Changing the Feedrate
  287
- Simulating the Program Block by Block
  288
- Changing and Adapting a Simulation Graphic
  289
- Enlarging or Reducing the Graphical Representation
  289
- Panning a Graphical Representation
  290
- Rotating the Graphical Representation
  290
- Modifying the Viewport
  291
- Defining Cutting Planes
  291
- Displaying Simulation Alarms
  293
- Generating a G Code Program
  295
- Graphical Programming
  295
- Program Views
  296
- Program Structure
  300
- Fundamentals
  301
- Machining Planes
  301
- Current Planes in Cycles and Input Screens
  301
- Programming a Tool (T)
  302
- Generating a G Code Program
  303
- Blank Input
  304
- Machining Plane, Milling Direction, Retraction Plane, Safe Clearance and Feedrate (PL, RP, SC, F)
  306
- Selection of the Cycles Via Softkey
  307
- Calling Technology Functions
  311
- Hiding Cycle Parameters
  311
- Setting Data for Cycles
  311
- Checking Cycle Parameters
  311
- Programming Variables
  312
- Changing a Cycle Call
  312
- Compatibility for Cycle Support
  313
- Additional Functions in the Input Screens
  313
- Measuring Cycle Support
  315
- Creating a Shopmill Program
  317
- Program Views
  318
- Program Structure
  323
- Fundamentals
  324
- Machining Planes
  324
- Polar Coordinates
  324
- Absolute and Incremental Dimensions
  325
- Creating a Shopmill Program
  327
- Program Header
  328
- Program Header (for Milling/Turning Machine)
  330
- Generating Program Blocks
  333
- Tool, Offset Value, Feed and Spindle Speed (T, D, F, S, V)
  334
- Defining Machine Functions
  336
- Call Work Offsets
  338
- Repeating Program Blocks
  339
- Specifying the Number of Workpieces
  341
- Changing Program Blocks
  342
- Changing Program Settings
  343
- Selection of the Cycles Via Softkey
  345
- Calling Technology Functions
  350
- Additional Functions in the Input Screens
  350
- Checking Input Parameters
  350
- Setting Data for Technological Functions
  350
- Changing a Cycle Call
  351
- Programming Variables
  351
- Compatibility for Cycle Support
  352
- Measuring Cycle Support
  353
- Example, Standard Machining
  354
- Workpiece Drawing
  355
- Programming
  355
- Results/Simulation Test
  366
- G Code Machining Program
  368
- Programming Technological Functions (Cycles)
  371
- Drilling
  371
- General
  371
- Centering (CYCLE81)
  372
- Drilling (CYCLE82)
  374
- Reaming (CYCLE85)
  377
- Deep-Hole Drilling 1 (CYCLE83)
  379
- Deep-Hole Drilling 2 (CYCLE830)
  383
- Boring (CYCLE86)
  394
- Tapping (CYCLE84, 840)
  396
- Drill and Thread Milling (CYCLE78)
  403
- Positioning and Position Patterns
  406
- Arbitrary Positions (CYCLE802)
  408
- Row Position Pattern (HOLES1)
  411
- Grid or Frame Position Pattern (CYCLE801)
  412
- Circle or Pitch Circle Position Pattern (HOLES2)
  414
- Displaying and Hiding Positions
  417
- Repeating Positions
  419
- Face Milling (CYCLE61)
  420
- Rectangular Pocket (POCKET3)
  422
- Circular Pocket (POCKET4)
  429
- Rectangular Spigot (CYCLE76)
  436
- Circular Spigot (CYCLE77)
  441
- Multi-Edge (CYCLE79)
  445
- Longitudinal Groove (SLOT1)
  449
- Circumferential Groove (SLOT2)
  455
- Open Groove (CYCLE899)
  461
- Long Hole (LONGHOLE) - Only for G Code Programs
  469
- Thread Milling (CYCLE70)
  471
- Engraving (CYCLE60)
  475
- Contour Milling
  481
- General
  481
- Representation of the Contour
  481
- Creating a New Contour
  483
- Creating Contour Elements
  484
- Changing the Contour
  489
- Contour Call (CYCLE62) - Only for G Code Program
  490
- Path Milling (CYCLE72)
  491
- Contour Pocket/Contour Spigot (CYCLE63/64)
  496
- Predrilling Contour Pocket (CYCLE64)
  498
- Milling Contour Pocket (CYCLE63)
  501
- Residual Material Contour Pocket (CYCLE63)
  506
- Milling Contour Spigot (CYCLE63)
  507
- Residual Material Contour Spigot (CYCLE63)
  511
- Turning - Milling/Turning Machine
  514
- General
  514
- Stock Removal (CYCLE951)
  514
- Groove (CYCLE930)
  518
- Undercut Form E and F (CYCLE940)
  523
- Thread Undercut (CYCLE940)
  529
- Thread Turning (CYCLE99), Only for G Code
  534
- Thread Chain (CYCLE98)
  561
- Cut-Off (CYCLE92)
  570
- Contour Turning - Milling/Turning Machine
  574
- General Information
  574
- Representation of the Contour
  575
- Creating a New Contour
  576
- Creating Contour Elements
  578
- Changing the Contour
  584
- Contour Call (CYCLE62)
  585
- Stock Removal (CYCLE952)
  586
- Stock Removal Residual (CYCLE952)
  599
- Grooving (CYCLE952)
  603
- Grooving Residual Material (CYCLE952)
  613
- Plunge Turning (CYCLE952)
  617
- Plunge Turning Residual Material (CYCLE952)
  627
- Further Cycles and Functions
  631
- Swivel Plane/Tool (CYCLE800)
  631
- Swiveling Tool (CYCLE800)
  641
- Swiveling Tool/Preloading Milling Tools - Only for G Code Program (CYCLE800)
  641
- Aligning Turning Tools (CYCLE800) - Millling/Turning Machine
  642
- High-Speed Settings (CYCLE832)
  647
- Subroutines
  651
- Additional Cycles and Functions in Shopmill
  653
- Transformations
  653
- Translation
  654
- Rotation
  655
- Scaling
  656
- Mirroring
  656
- Cylinder Surface Transformation
  657
- Straight or Circular Machining
  660
- Programming a Straight Line
  662
- Programming a Circle with Known Center Point
  663
- Programming a Circle with Known Radius
  664
- Helix
  665
- Polar Coordinates
  666
- Straight Polar
  667
- Circle Polar
  668
- Obstacle
  669
- Multi-Channel View
  671
- Multi-Channel View in the "Machine" Operating Area
  672
- Multi-Channel View for Large Operator Panels
  675
- Setting the Multi-Channel View
  677
- Collision Avoidance
  679
- Activate Collision Avoidance
  681
- Set Collision Avoidance
  682
- Tool Management
  685
- Lists for the Tool Management
  685
- Magazine Management
  687
- Tool Types
  688
- Tool Dimensioning
  691
- Tool List
  698
- Additional Data
  701
- Creating a New Tool
  702
- Measuring the Tool
  704
- Managing Several Cutting Edges
  704
- Delete Tool
  705
- Loading and Unloading Tools
  705
- Selecting a Magazine
  707
- Code Carrier Connection (Only 840D Sl)
  708
- Managing a Tool in a File
  710
- Tool Wear
  713
- Reactivating a Tool
  715
- Tool Data OEM
  717
- Magazine
  718
- Positioning a Magazine
  720
- Relocating a Tool
  720
- Deleting / Unloading / Loading / Relocating All Tools
  721
- Tool Details
  723
- Displaying Tool Details
  723
- Tool Data
  723
- Cutting Edge Data
  724
- Monitoring Data
  726
- Changing a Tool Type
  727
- Graphic Display
  728
- Sorting Tool Management Lists
  730
- Filtering the Tool Management Lists
  731
- Specific Search in the Tool Management Lists
  733
- Settings for Tool Lists
  735
- Working with Multitool
  737
- Tool List for Multitool
  737
- Create Multitool
  738
- Equipping Multitool with Tools
  740
- Removing a Tool from Multitool
  741
- Deleting Multitool
  742
- Loading and Unloading Multitool
  742
- Reactivating the Multitool
  743
- Relocating a Multitool
  744
- Positioning a Multitool
  745
- Managing Programs
  747
- Overview
  747
- NC Memory
  750
- Local Drive
  750
- USB Drives
  752
- FTP Drive
  752
- Opening and Closing the Program
  754
- Executing a Program
  756
- Creating a Directory / Program / Job List / Program List
  758
- File and Directory Names
  758
- Creating a New Directory
  758
- Creating a New Workpiece
  759
- Creating a New G Code Program
  760
- Creating a New Shopmill Program
  760
- Storing any New File
  761
- Creating a Job List
  762
- Creating a Program List
  764
- Creating Templates
  765
- Searching Directories and Files
  766
- Displaying the Program in the Preview
  768
- Selecting Several Directories/Programs
  769
- Copying and Pasting a Directory/Program
  771
- Deleting a Program/Directory
  773
- Changing File and Directory Properties
  774
- Set up Drives
  776
- Overview
  776
- Setting up Drives
  776
- Viewing PDF Documents
  783
- Extcall
  785
- Execution from External Memory (EES)
  787
- Backing up Data
  788
- Generating an Archive in the Program Manager
  788
- Generating an Archive Via the System Data
  789
- Reading in an Archive in the Program Manager
  791
- Read in Archive from System Data
  792
- Setup Data
  794
- Backing up Setup Data
  794
- Reading-In Set-Up Data
  796
- Backing up Parameters
  798
- Rs-232-C
  801
- Reading-In and Reading-Out Archives Via a Serial Interface
  801
- Setting V24 in the Program Manager
  803
- Multiple Clamping
  805
- Program Header Setting, "Clamping
  806
- Creating a Multiple Clamping Program
  807
- Alarm, Error, and System Messages
  809
- Displaying Alarms
  809
- Machine
  810
- Displaying an Alarm Log
  812
- Displaying Messages
  813
- Sorting, Alarms, Faults and Messages
  814
- Creating Screenshots
  815
- PLC and NC Variables
  816
- Displaying and Editing PLC and NC Variables
  816
- Saving and Loading Screen Forms
  820
- Version
  821
- Displaying Version Data
  821
- Save Information
  822
- Logbook
  823
- Displaying and Editing the Logbook
  823
- Making a Logbook Entry
  824
- Remote Diagnostics
  826
- Setting Remote Access
  826
- Permit Modem
  827
- Request Remote Diagnostics
  828
- Exit Remote Diagnostics
  829
- Working with Manual Machine
  831
- Manual Machine
  831
- Measuring the Tool
  833
- Measuring the Workpiece Zero
  834
- Setting the Zero Offset
  835
- Set Limit Stop
  836
- Simple Workpiece Machining
  837
- Traversing Axes
  837
- Angular Milling
  838
- Straight and Circular Machining
  839
- Straight Milling
  839
- Circular Milling
  840
- More Complex Machining
  842
- Drilling with Manual Machine
  843
- Milling with Manual Machine
  844
- Contour Milling with Manual Machine
  845
- Turning with Manual Machine - Milling/Turning Machine
  845
- Simulation and Simultaneous Recording
  847
- Teaching in a Program
  849
- Overview
  849
- General Sequence
  850
- Inserting a Block
  851
- Input Parameters for Teach-In Blocks
  851
- Teach-In Via Window
  853
- General
  853
- Teach in Rapid Traverse G0
  854
- Teach in Straight G1
  854
- Teaching in Circle Intermediate and Circle End Point CIP
  854
- Teach-In a Spline
  855
- Editing a Block
  857
- Selecting a Block
  858
- Deleting a Block
  859
- Settings for Teach-In
  860
- HT 8 (840D Sl Only)
  861
- HT 8 Overview
  861
- Traversing Keys
  864
- Machine Control Panel Menu
  865
- Virtual Keyboard
  867
- Calibrating the Touch Panel
  869
- Ctrl-Energy
  871
- Functions
  871
- Ctrl-E Analysis
  872
- Displaying Energy Consumption
  872
- Displaying the Energy Analyses
  873
- Measuring and Saving the Energy Consumption
  874
- Tracking Measurements
  875
- Tracking Usage Values
  876
- Comparing Usage Values
  876
- Long-Term Measurement of the Energy Consumption
  877
- Ctrl-E Profiles
  879
- Using the Energy-Saving Profile
  879
- Easy Message (828D Only)
  881
- Overview
  881
- Activating Easy Message
  882
- Creating/Editing a User Profile
  883
- Setting-Up Events
  885
- Logging an Active User on and off
  887
- Displaying SMS Logs
  888
- Making Settings for Easy Message
  889
- Easy Extend
  891
- Overview
  891
- Enabling a Device
  892
- Activating and Deactivating a Device
  893
- Initial Commissioning of Additional Devices
  894
- Service Planner (828D Only)
  895
- Performing and Monitoring Maintenance Tasks
  895
- Edit PLC User Program (828D Only)
  897
- Introduction
  897
- Displaying and Editing PLC Properties
  898
- Displaying PLC Properties
  898
- Resetting the Processing Time
  898
- Loading Modified PLC User Program
  898
- Displaying and Editing PLC and NC Variables
  900
- Displaying and Editing PLC Signals in the Status List
  905
- View of the Program Blocks
  906
- Displaying Information on the Program Blocks
  906
- Structure of the User Interface
  907
- Control Options
  908
- Displaying the Program Status
  909
- Changing the Address Display
  910
- Enlarging/Reducing the Ladder Diagram
  910
- Program Block
  911
- Displaying and Editing the Program Block
  911
- Displaying Local Variable Table
  912
- Creating a Program Block
  912
- Opening a Program Block in the Window
  914
- Displaying/Canceling the Access Protection
  914
- Editing Block Properties Subsequently
  915
- Editing a Program Block
  915
- Editing the PLC User Program
  915
- Editing a Program Block
  916
- Deleting a Program Block
  918
- Inserting and Editing Networks
  918
- Editing Network Properties
  919
- Displaying the Network Symbol Information Table
  920
- Displaying Symbol Tables
  921
- Displaying Cross References
  922
- Searching for Operands
  923
- Appendix
  925
- 840D Sl / 828D Documentation Overview
  925
- Index
  927

Siemens SINUMERIK Series Function Manual (332 pages)

ePS Network Services

Brand: Siemens | Category: Control Unit | Size: 9.76 MB

Table of Contents
5
1 Introduction

9
2 Machine Information

19
- Machine Overview
  19
- Current Control Software
  20
- Machine Events - List View
  21
- Machine Events - Detailed View
  24
- Evaluation of Workflow Actions
  26
- Evaluation of Diagnostics Data
  27
- Variable Monitors - Time Series - Measurements and Measurement Series
  38
- Visualization on the Internet PC
  38
- Operating Diagrams
  40
- Control Elements of the Diagrams for Individual Measurements
  45
- Circularity Test
  47
- Equability Test
  48
- Universal Axis Test
  50
- Variable Monitors
  51
- 2 8 Deleting Measurements and Data Points
  54
- Test Series on the Machine
  57
- Performing Measurement Series
  57
- Requirements for Performing the Test
  58
- Prolog and Epilog Program for a Measurement
  60
- Program Example
  64
- Commissioning Measurements
  67
- Release Protocol between PLC and Eps System
  68
- Contour Test
  68
- Archives
  70
- Maintenance
  79
- Remote Access
  84
3 Setting up Functions

85
- Maintenance
  87
- Creating Maintenance Schedules
  87
- Configuring Variable Monitors
  92
- Contents
  99
- Configuring Measurements and Measurement Series
  101
- Circularity Test
  101
- Equability Test
  103
- Universal Axis Test
  104
- Performing a Test Series
  106
- Eps Variables
  110
- Eps Variables - List View
  110
- Eps Variables - Detailed View
  112
- Fault Services
  113
- Control Monitors - List View
  113
- Control Monitors - Detailed View
  117
- Machine Triggers, Server Triggers and Conditions
  122
- Machine Trigger on "Alarm Group
  128
- Machine Trigger on "PLC Variable
  130
- Machine Trigger for "PLC Timeout Trigger
  133
- Machine Trigger on "New Value of an Eps Variable
  135
- Combined Machine Trigger on "Alarm Group" and "PLC Variable
  138
- Machine Trigger for "Time-Based Trigger
  140
- Trigger on "Fault Message at HMI
  144
- Server Trigger on "Measurement Series Reaches Limit Value
  145
- Server Trigger on "Maintenance Jobs Due
  146
- Server Trigger on "Variable Monitor Reaches Limit Value
  148
- Cyclic Server Trigger for Variable Monitors
  150
- Server Trigger for "Time-Based Trigger
  155
- Trigger on End of Data Acquisition (AMP Function)
  159
- Variable Trigger
  160
- Trigger on Synchronization
  163
- Trigger on Malfunctioning Control Monitors
  164
- Trigger on Successful Diagnostic Action
  166
- Trigger on Unsuccessful Diagnostic Action
  167
- Trigger on Start of Data Acquisition
  167
- Trigger on Configuration Change in a Variable Monitor
  168
- Workflow Actions
  169
- Diagnostic Actions
  173
- Creating and Uploading Archives
  184
- Global Settings
  187
- Setting the Notification Limit
  187
- PLC and NC Settings
  188
- Copy
  192
- Copy Function Settings
  192
- Copying Functions to Several Machines
  198
- Client-Server Communication
  202
- Synchronization Times
  202
- Offline Synchronization
  203
- Monitoring of Eps Services
  206
- Preparing Files to be Downloaded to the Machine
  207

Siemens SINUMERIK Series Function Manual (204 pages)

Safety Integrated

Brand: Siemens | Category: DC Drives | Size: 12.15 MB

Preface
3
Table of Contents
5
1 Safety Instructions

9
2 Overview of Safety Integrated Functions

23
- Supported Functions
  24
- Safety Integrated Basic Functions
  27
- Safe Torque off (STO)
  27
- Safe Stop 1 (SS1)
  28
- Safe Brake Control (SBC)
  29
- Safety Integrated Extended Functions
  30
- Safe Torque off (STO)
  30
- Safe Stop 1 (SS1)
  30
- Safe Brake Control (SBC)
  32
- Safe Operating Stop (SOS)
  33
- Safe Stop 2 (SS2)
  34
- Safely Limited Speed (SLS)
  36
- Safe Speed Monitor (SSM)
  40
- Safe Direction (SDI)
  42
- Safely-Limited Position (SLP)
  44
- Safe Brake Test (SBT)
  45
3 Commissioning - Drive-Based

47
4 Commissioning - TM54F

93
- Introduction
  93
- Activating the Commissioning Mode
  95
- Canceling the Commissioning Mode
  97
- Exit the Commissioning Mode
  99
- Configuring the TM54F
  102
- Calling the Configuration Range
  102
- Configuration
  103
- Inputs
  105
- Outputs
  106
- Drive Groups
  108
- Working with Parameter Lists
  110
- TM54F Checksums
  111

Siemens SINUMERIK Series Function Manual (62 pages)

Brand: Siemens | Category: Robotics | Size: 1.97 MB

Table of Contents
1
Preface
5
Commissioning
6
- Fundamental Safety Instructions
  7
- General Safety Instructions
  7
Functions
8
Introduction
16
Extended Diagnostics
22
- Adapting the Machine Model
  23
- Overview
  23
- Flange Coordinate System
  23
- Parameterization of the Tool Properties
  24
Adapting the Machine Model
24
- Parameter Assignment of the Additional Mass at the Robot
  26
- Functions
  29
- Function CC_ROCO
  29
- Function CC_ROCOREAD
  30
- 7.3 Function CC_ROCOREREAD
  31
- Function CC_ROCOSETAL
  32
- Application Examples
  35
- Compensation of External Disturbing Forces
  35
- Overview
  35
- Singular Positions
  35
- Compensation of the Force Due to Weight
  38
- Compensation of an External Force
  40
- Torque Precontrol
  43
- Noco
  44
- Dynamic Response Adaptation
  44
- Machine Data
  45
- General Machine Data
  45
- Channel-Specific Machine Data
  45
Machine Data
46
- Axial Machine Data
  48
- Alarms
  51
Alarms
52
- Extended Diagnostics
  55
- Switching off ROCO
  55
- Value for Compensation and Inertia Matrix
  55
- Diagnostics of the Memory Management
  55
- Service & Support
  57
- Index
  61

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Siemens SINUMERIK Series Function Manual (956 pages)

Table of Contents

1 A4: Digital and Analog NCK I/Os for SINUMERIK 840D Sl

2 B3: Distributed Systems - 840D Sl Only

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