SELVA MARINE Kingfish 25 Manuals

Manuals and User Guides for SELVA MARINE Kingfish 25. We have 1 SELVA MARINE Kingfish 25 manual available for free PDF download: Service Manual

SELVA MARINE Kingfish 25 Service Manual (398 pages)

Brand: SELVA MARINE | Category: Outboard Motor | Size: 16 MB

General Information

5
- Table of Contents
  5
- Safety While Working
  
  6
  - Electric Shock
    6
  - Handling of Gasoline
    6
  - Hot Part
    6
  - Propeller
    6
  - Rotating Part
    6
  - Ventilation
    6
  - Handling of Gas Torch
    7
  - Handling of Sealant
    7
  - Part, Lubricant, and Sealant
    7
  - Self-Protection
    7
  - Working with Crane
    7
  - Disassembly and Assembly
    8
  - Non-Reusable Part
    8
  - Special Service Tool
    8
  - Tightening Torque
    8
- How to Use this Manual
  
  9
  - Manual Format
    9
  - Abbreviation
    10
- Lubricant, Sealant, and Thread Locking Agent
  
  11
  - Symbol
    11
- Special Service Tool
  
  12
Specification

21
- Model Features
  
  22
  - Model Designation
    22
  - Serial Number
    22
- Model Data
  
  23
  - Dimension and Weight
    23
  - Performance
    23
  - Power Unit
    24
  - Bracket Unit
    25
  - Lower Unit
    25
  - Fuel and Oil Requirement
    26
  - Battery Requirement
    27
  - PTT Requirement
    27
- Electrical Technical Data
  
  27
  - Ignition Timing Control System
    27
  - Engine Speed Control System
    29
  - Charging System
    30
  - Starting System
    31
- Fuel System Technical Data
  
  31
  - Fuel System
    31
- Power Unit Technical Data
  
  33
  - Power Unit
    33
  - Manual Starter
    34
  - Cylinder Head Assembly
    34
  - Crankcase Assembly
    37
- Lower Unit Technical Data
  
  39
  - Lower Unit Assembly
    39
- Bracket Unit Technical Data
  
  40
  - PTT System
    40
- Special Tightening Torque
  
  41
  - Rigging Information
    41
  - Fuel System
    41
  - Power Unit
    41
  - Lower Unit
    42
  - Bracket Unit
    42
  - PTT Unit
    43
- General Tightening Torque
  
  44
Tech Fea/Tech Fea

46
- Technical Features and Description
  
  47
- Tech Fea
  
  47
- Engine Control System
  
  47
  - Outline
    47
- Ignition Control System
  
  49
- Power Unit
  
  54
  - Outline
    54
  - Balancer
    55
  - Automatic Decompression Device (Manual Starter Model)
    55
- Lubrication System
  
  56
  - System Diagram
    56
- Cooling System
  
  57
  - System Diagram
    57
- Intake and Exhaust System
  
  58
  - System Diagram
    58
- Carburetor
  
  59
  - Prime Start System
    59
  - Acceleration Pump
    60
- PTT Unit
  
  61
  - Outline
    61
  - Tilt up Operation
    62
  - Tilt down Operation
    63
  - Operation During Malfunctions
    64
  - When the Outboard Motor Hits Something in the Water
    64
Rigging Information

66
- Outboard Motor Installation
  
  67
- Rig Ging
  
  67
- Rigging Information
  
  67
- Dimensions
  
  68
- Crate Top Cover Pictograph Description
  
  73
- Uncrate Procedure
  
  74
- Mounting the Outboard Motor
  
  75
- Mounting the Rigging Grommet
  
  77
- Rigging Recommendations
  
  79
  - Battery Requirement
    79
- Installing the Battery
  
  79
- Propeller Selection
  
  80
  - Propeller Size
    80
  - Selection
    80
Elec Electrical System

93
- Electrical Component and Wiring Harness Routing
  
  95
  - Port View
    95
  - Starboard View
    98
  - Front View
    99
  - Top View
    101
  - Tiller Handle
    102
- Electrical System
  
  95
- Circuit Diagram
  
  103
- CDI Unit Coupler Layout
  
  103
- Checking the Electrical Component
  
  104
  - Measuring the Peak Voltage
    104
  - Using the Digital Tester
    104
- Ignition Unit and Components
  
  104
- Starting Unit and Components
  
  112
- Starter Motor
  
  116
  - Removing the Starter Motor
    116
  - Checking the Starter Motor Operation
    116
  - Checking the Magnet Switch
    116
  - Checking the Starter Motor Pinion
    116
  - Disassembling the Starter Motor
    116
  - Checking the Armature (Starter Motor)
    118
  - Checking the Brush
    119
  - Assembling the Starter Motor
    119
  - Installing the Starter Motor
    121
- Charging Unit and Components
  
  121
  - Checking the Lighting Coil
    121
  - Checking the Rectifier Regulator (Electric Starter Model)
    122
- PTT Electrical System
  
  123
  - Checking the PTT Relay
    123
  - Checking the PTT Switch
    124
Fuel System

126
- Fuel Filter Assembly
  
  127
  - Checking the Fuel Joint
    130
  - Checking the Fuel Filter Assembly
    130
  - Checking the Fuel Filter Element
    130
- Fuel System
  
  127
- Hose Routing
  
  127
  - Fuel Hose, Blowby Hose, and Cooling Water Hose
    127
- Fuel Pump
  
  132
  - Checking the Fuel Pump
    132
  - Disassembling the Fuel Pump
    132
  - Checking the Diaphragm and Valve
    133
  - Assembling the Fuel Pump
    133
- Intake Silencer
  
  135
- Carburetor
  
  136
  - Removing the Carburetor
    138
  - Disassembling the Carburetor
    138
  - Checking the Carburetor
    138
  - Checking the Prime Start
    139
  - Assembling the Carburetor
    139
  - Installing the Carburetor
    140
- Throttle Link, Throttle Cam, and Shift Cam (Tiller Handle Model)
  
  142
- Throttle Link, Throttle Cam, and Shift Cam (Remote Control Model)
  
  145
Powr Power Unit

147
- Power Unit
  
  149
- Power Unit (Check and Adjustment)
  
  149
  - Checking the Compression Pressure
    149
  - Checking the Oil Pressure
    149
  - Checking the Pulser Coil Air Gap
    149
  - Adjusting the Pulser Coil Air Gap
    150
  - Checking the Valve Clearance
    150
  - Adjusting the Valve Clearance
    151
- Manual Starter
  
  153
  - Removing the Manual Starter
    155
  - Disassembling the Manual Starter
    155
  - Checking the Manual Starter
    156
  - Checking the Spiral Spring
    156
  - Assembling the Manual Starter
    156
  - Installing the Manual Starter
    158
  - Adjusting the Start-In-Gear Protection Cable
    159
  - Measuring the Starter Rope
    159
- Power Unit Assembly
  
  162
- Flywheel Magnet and Timing Belt
  
  169
- Wiring Harness and CDI Unit
  
  175
  - Removing the Wiring Harness
    177
  - Installing the Wiring Harness
    178
- Starter Motor
  
  181
- Cylinder Head
  
  182
  - Removing the Cylinder Head
    183
  - Installing the Cylinder Head
    183
- Camshaft and Valve
  
  185
  - Disassembling the Cylinder Head
    187
  - Checking the Cylinder Head
    188
  - Checking the Valve Spring
    188
  - Checking the Valve
    188
  - Checking the Valve Guide
    189
  - Replacing the Valve Guide
    189
  - Checking the Valve Seat
    190
  - Refacing the Valve Seat
    191
  - Checking the Rocker Arm and Rocker Arm Shaft
    192
  - Checking the Camshaft
    193
  - Checking the Spark Plug
    193
  - Checking the Cylinder Head Anode
    194
  - Assembling the Cylinder Head
    194
- Exhaust Cover
  
  197
  - Removing the Exhaust Cover
    199
  - Removing the Thermo Sensor
    199
  - Removing the Oil Pressure Switch
    199
  - Removing the Oil Filter
    199
  - Checking the Exhaust Cover
    199
  - Checking the Exhaust Cover Anode
    199
  - Checking the Thermostat
    200
  - Installing the Oil Filter
    200
  - Installing the Oil Pressure Switch
    200
  - Installing the Thermo Sensor
    200
  - Installing the Exhaust Cover
    201
- Cylinder Block
  
  202
Lower Unit

216
- Lower Unit
  
  219
  - Removing the Lower Unit
    221
  - Checking the Propeller
    221
  - Checking the Lower Unit Anode
    221
- Water Pump
  
  224
  - Removing the Water Pump
    224
  - Checking the Water Pump
    224
- Propeller Shaft Housing
  
  225
- Drive Shaft and Lower Case
  
  232
  - Removing the Drive Shaft, Oil Seal Housing, and Shift Rod
    232
  - Disassembling the Oil Seal Housing
    232
  - Disassembling the Drive Shaft
    232
  - Disassembling the Forward Gear
    232
  - Disassembling the Lower Case
    233
  - Checking the Shift Rod
    234
  - Checking the Pinion
    234
  - Checking the Forward Gear
    234
  - Checking the Drive Shaft
    234
  - Checking the Lower Case
    234
  - Assembling the Lower Case
    234
  - Assembling the Forward Gear
    236
  - Assembling the Drive Shaft
    236
  - Assembling the Oil Seal Housing
    236
  - Installing the Shift Rod, Oil Seal Housing, and Drive Shaft
    237
  - Installing the Propeller Shaft Housing Assembly
    237
  - Installing the Water Pump
    238
  - Checking the Lower Unit for Air Leakage
    239
  - Installing the Lower Unit
    239
- Shimming
  
  242
  - Shim Location
    242
  - Shimming
    243
  - Selecting the Pinion Shim
    243
  - Selecting the Forward Gear Shim
    244
  - Selecting the Reverse Gear Shim
    245
  - Measuring the Forward and Reverse Gear Backlash
    246
- Lower Unit (High Thrust Model)
  
  247
  - Removing the Lower Unit
    252
  - Checking the Propeller
    253
  - Checking the Lower Unit Anode
    253
- Water Pump (High Thrust Model)
  
  255
  - Removing the Water Pump
    255
  - Checking the Water Pump
    255
- Propeller Shaft Housing (High Thrust Model)
  
  256
- Drive Shaft and Lower Case (High Thrust Model)
  
  262
  - Removing the Oil Seal Housing, Drive Shaft, and Shift Rod
    262
  - Disassembling the Oil Seal Housing
    262
  - Disassembling the Drive Shaft
    262
  - Disassembling the Forward Gear
    262
  - Disassembling the Lower Case
    263
  - Checking the Shift Rod
    263
  - Checking the Pinion
    263
  - Checking the Forward Gear
    263
  - Checking the Drive Shaft
    263
  - Checking the Lower Case
    263
  - Assembling the Lower Case
    263
  - Assembling the Forward Gear
    265
  - Assembling the Drive Shaft
    265
  - Assembling the Oil Seal Housing
    265
  - Installing the Shift Rod, Oil Seal Housing, and Drive Shaft
    265
  - Installing the Propeller Shaft Housing Assembly
    266
  - Checking the Lower Unit for Air Leakage
    267
  - Installing the Water Pump
    267
  - Installing the Lower Unit
    267
- Shimming (High Thrust Model)
  
  270
  - Shimming Workflow
    270
  - Shimming Check Sheet
    271
  - Measuring the Forward and Reverse Gear Backlash before Disassembly
    273
  - Shimming
    275
  - Shim Location
    275
  - Selecting the Pinion Shim (T3)
    276
  - Pinion Shim (T3) Selection Table
    279
  - Measuring the Forward Gear Backlash
    281
  - Adjusting the Forward Gear Shim Thickness (T1)
    281
  - Forward Gear Shim (T1) Selection Chart
    281
  - Measuring the Reverse Gear Backlash
    284
  - Adjusting the Reverse Gear Shim Thickness (T2)
    284
  - Reverse Gear Shim (T2) Selection Chart
    284
Bracket Unit

288
- Bracket Unit
  
  291
- Tiller Handle
  
  291
- Steering Friction (Tiller Handle Model)
  
  298
  - Disassembling the Steering Friction
    299
  - Assembling the Steering Friction
    299
- Bottom Cowling
  
  302
- Upper Case and Mounts (S-Transom, for Europe)
  
  305
  - Removing the Upper Case
    307
  - Installing the Upper Case
    307
- Upper Case and Mounts (L-Transom)
  
  309
  - Removing the Upper Case
    310
  - Installing the Upper Case
    310
- Upper Case and Mounts (High Thrust Model)
  
  312
  - Removing the Upper Case
    314
  - Installing the Upper Case
    314
- Upper Case
  
  316
  - Disassembling the Upper Case
    317
  - Assembling the Upper Case
    317
- Upper Case (High Thrust Model)
  
  318
  - Disassembling the Upper Case
    320
  - Checking the Drive Shaft Bushing
    320
  - Assembling the Upper Case
    320
- Oil Pan and Exhaust Manifold
  
  322
- Steering Arm
  
  331
  - Removing the Steering Arm
    332
  - Installing the Steering Arm
    332
- Steering Arm (High Thrust Model)
  
  333
  - Removing the Steering Arm
    334
  - Installing the Steering Arm
    334
- Clamp Bracket (Manual Tilt Model)
  
  336
  - Removing the Clamp Bracket
    338
  - Installing the Clamp Bracket
    338
  - Disassembling the Swivel Bracket
    342
  - Assembling the Swivel Bracket
    342
- Clamp Bracket and Swivel Bracket (PTT Model)
  
  344
- PTT Unit
  
  348
- PTT Motor
  
  351
  - Removing the PTT Motor
    353
  - Disassembling the PTT Motor
    353
  - Checking the Armature (PTT Motor)
    353
  - Checking the Brush
    354
  - Assembling the PTT Motor
    354
  - Installing the PTT Motor
    355
- PTT Gear Pump
  
  356
  - Disassembling the Gear Pump Housing
    359
  - Checking the Gear Pump
    360
  - Checking the Gear Pump Housing
    360
  - Checking the Valve Seal
    360
  - Assemble the Gear Pump Housing
    360
Mnt Maintenance

369
- Outline
  
  371
  - Maintenance Interval Chart
    371
- Predelivery Check
  
  373
- General Periodic Maintenance
  
  379
  - Checking the Anode
    379
  - Checking the Battery
    379
  - Checking the Cooling Water Passage
    379
  - Checking the Engine Idle Speed
    380
  - Changing the Engine Oil
    380
  - Checking the Engine Oil Level
    381
  - Replacing the Oil Filter
    382
  - Checking the Engine Start Button or Switch and Engine Shut-Off Switch
    382
  - Checking the Fuel Filter
    382
  - Checking the Fuel Joint and Fuel Hose (Fuel Joint to Carburetor)
    382
  - Changing the Gear Oil
    382
  - Checking the Gear Oil Level
    383
  - Lubricating the Outboard Motor
    384
  - Checking the Propeller
    384
  - Checking the PTT Fluid Level
    384
  - Checking the PTT Operation
    385
  - Adjusting the Shift Cable
    385
  - Checking the Spark Plug
    385
  - Checking the Timing Belt
    385
  - Replacing the Timing Belt
    385
  - Checking the Thermostat
    385
  - Adjusting the Throttle Link Rod and Throttle Cable
    385
  - Checking the Top Cowling
    385
  - Checking the Valve Clearance
    386
  - Checking the Water Pump
    386

SELVA MARINE Categories

Outboard Motor Engine

More SELVA MARINE Manuals

SELVA MARINE Kingfish 25 Manuals

SELVA MARINE Kingfish 25 Service Manual (398 pages)

Table of Contents

General Information

Safety While Working

How to Use this Manual

Lubricant, Sealant, and Thread Locking Agent

Special Service Tool

Specification

Model Features

Model Data

Electrical Technical Data

Fuel System Technical Data

Power Unit Technical Data

Lower Unit Technical Data

Bracket Unit Technical Data

Special Tightening Torque

General Tightening Torque

Tech Fea/Tech Fea

Technical Features and Description

Tech Fea

Engine Control System

Ignition Control System

Power Unit

Lubrication System

Cooling System

Intake and Exhaust System

Carburetor

PTT Unit

Rigging Information

Outboard Motor Installation

Rig Ging

Rigging Information

Dimensions

Crate Top Cover Pictograph Description

Uncrate Procedure

Mounting the Outboard Motor

Mounting the Rigging Grommet

Rigging Recommendations

Installing the Battery

Propeller Selection

Elec Electrical System

Electrical Component and Wiring Harness Routing

Electrical System

Circuit Diagram

CDI Unit Coupler Layout

Checking the Electrical Component

Ignition Unit and Components

Starting Unit and Components

Starter Motor

Charging Unit and Components

PTT Electrical System

Fuel System

Fuel Filter Assembly

Fuel System

Hose Routing

Fuel Pump

Intake Silencer

Carburetor

Throttle Link, Throttle Cam, and Shift Cam (Tiller Handle Model)

Throttle Link, Throttle Cam, and Shift Cam (Remote Control Model)

Powr Power Unit

Power Unit

Power Unit (Check and Adjustment)

Manual Starter

Power Unit Assembly

Flywheel Magnet and Timing Belt

Wiring Harness and CDI Unit

Starter Motor

Cylinder Head

Camshaft and Valve

Exhaust Cover

Cylinder Block

Lower Unit

Lower Unit

Water Pump

Propeller Shaft Housing

Drive Shaft and Lower Case

Shimming

Lower Unit (High Thrust Model)