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Outboard Motor
9
SELVA MARINE 9 Manuals
Manuals and User Guides for SELVA MARINE 9. We have
1
SELVA MARINE 9 manual available for free PDF download: Service Manual
SELVA MARINE 9 Service Manual (300 pages)
Brand:
SELVA MARINE
| Category:
Outboard Motor
| Size: 10.52 MB
Table of Contents
1 General Information
3
Important Information
2
Table of Contents
3
Gen Info
6
General Information
6
How to Use this Manual
6
Manual Format
6
Specification
7
Periodic Check and Adjustment
7
Symbol
7
Contents
7
Abbreviation
8
Sealant and Locking Agent Table
8
Safety While Working
9
Fire Prevention
9
Part, Lubricant, and Sealant
9
Self-Protection
9
Ventilation
9
Disassembly and Assembly
10
Good Working Practice
10
Identification
11
Model
11
Serial Number
11
Special Service Tool
12
Propeller Selection
17
Propeller Size
17
Selection
17
Predelivery Check
18
Checking the Engine Oil Level
18
Checking the Fuel System
18
Checking the Outboard Motor Mounting Height
18
Removing the Intake Silencer Protective Covering
18
Checking the Battery (E Model)
19
Checking the Gear Oil Level
19
Connecting the Throttle Cable and Shift Cable (R Model)
19
Checking the Gear Shift and Throttle Operation
20
Checking the Steering System
21
Checking the Engine Start Button or Switch and Engine Shut-Off Switch
22
Checking the PT System (PT Model)
22
Checking the Tilt System (MT Model)
22
After Test Run
24
Break-In
24
Checking the Cooling Water Pilot Hole
24
Test Run
24
Precaution When Transporting or Storing the Outboard Motor
25
Spec Specification
27
General Specification
28
Specification
28
Maintenance Specification
31
Power Unit
31
Fuel System
34
Lower Unit
35
Spec
36
Electrical
36
Dimension
39
Tightening Torque
42
Specified Torque
42
General Torque
44
Chk Adj/Chk Adj
45
Chk Adj
46
Periodic Check and Adjustment
46
Maintenance Interval Chart
46
Top Cowling
48
Checking the Top Cowling
48
Fuel System
48
Checking the Fuel Joint and Fuel Hose (Fuel Joint-To-Carburetor)
48
Checking the Fuel Filter
48
Draining the Fuel
49
Power Unit
49
Checking the Engine Oil
49
Changing the Engine Oil
49
Checking the Timing Belt
50
Checking the Spark Plug
50
Checking the Thermostat
51
Chk Adj
52
Checking the Cooling Water Passage
52
Control System
52
Adjusting the Throttle Cable (H Model)
52
Adjusting the Throttle Cable (R Model)
53
Adjusting the Throttle Link
54
Checking the Gear Shift Operation (H Model)
55
Checking the Gear Shift Operation (R Model)
55
Checking the Engine Idle Speed
56
Checking the Start-In-Gear Protection (M Model)
56
Bracket Unit
57
Checking the Steering Operation (H Model)
57
Checking the Tilt Operation (MT Model)
58
Checking the Tilt Operation (PT Model)
58
Checking the PT Fluid Level
58
Checking the Ignition Timing
57
Lower Unit
59
Checking the Gear Oil
59
Changing the Gear Oil
59
Checking the Lower Unit for Air Leakage
60
Checking the Propeller
60
General
61
Checking the Anode
61
Checking the Battery
61
Lubricating the Outboard Motor
62
Fuel Fuel System
65
Fuel
65
Fuel System
66
Hose Routing
66
Fuel Hose, Blowby Hose, and Cooling Water Hose
66
Fuel Pump, Fuel Filter, and Fuel Joint
67
Checking the Fuel Pump
69
Checking the Fuel Filter
69
Checking the Fuel Joint
70
Disassembling the Fuel Pump
70
Checking the Diaphragm and Valve
70
Assembling the Fuel Pump
71
Carburetor Unit
72
Carburetor
74
Removing the Carburetor
76
Disassembling the Carburetor
76
Checking the Carburetor
76
Assembling the Carburetor
77
Installing the Carburetor
78
Adjusting the Pilot Screw
78
Powr Power Unit
80
Powr
80
Power Unit
82
Power Unit (Check and Adjustment)
82
Checking the Compression Pressure
82
Checking the Valve Clearance
82
Replacing the Timing Belt
84
Manual Starter (M Model)
87
Disassembling the Manual Starter
89
Checking the Manual Starter
89
Assembling the Manual Starter
90
Power Unit
92
Power Unit Assembly
93
Ignition Coil, CDI Unit, and Rectifier (M Model)
95
Ignition Coil, CDI Unit, and Rectifier Regulator (E Model)
96
Throttle Cam and Oil Pressure Switch
98
Removing the Power Unit
99
Timing Belt and Sprocket
100
Removing the Timing Belt and Sprocket
102
Checking the Timing Belt and Sprocket
103
Installing the Sprocket and Timing Belt
103
Cylinder Head
106
Removing the Cylinder Head
109
Disassembling the Cylinder Head
109
Checking the Cylinder Head
110
Checking the Valve Spring
110
Checking the Valve
111
Checking the Valve Guide
111
Replacing the Valve Guide
112
Checking the Valve Seat
112
Refacing the Valve Seat
113
Checking the Rocker Arm and Rocker Arm Shaft
115
Checking the Camshaft
116
Assembling the Cylinder Head
116
Installing the Cylinder Head
118
Checking the Oil Pump
118
Cylinder Block
120
Disassembling the Cylinder Block
122
Checking the Piston Diameter
123
Checking the Cylinder Bore
123
Checking the Piston Clearance
123
Checking the Piston Ring
124
Checking the Piston Ring End Gap
124
Checking the Piston Ring Groove
124
Checking the Piston Ring Side Clearance
125
Checking the Piston Pin Boss Bore
125
Checking the Piston Pin Diameter
125
Checking the Connecting Rod Small End Inside Diameter and Big End Inside Diameter
125
Checking the Connecting Rod Big End Side Clearance
126
Checking the Crankshaft
126
Checking the Crankpin Oil Clearance
126
Checking the Crankshaft Journal Oil Clearance
127
Selecting the Crankshaft Main Bearing
129
Assembling the Cylinder Block
129
Installing the Power Unit
132
Lowr Lower Unit
134
Lowr
134
Lower Unit
136
Removing the Lower Unit
139
Checking the Water Pump
140
Removing the Water Pump
140
Propeller Shaft Housing
141
Removing the Propeller Shaft Housing Assembly
142
Disassembling the Propeller Shaft Assembly
142
Disassembling the Propeller Shaft Housing Assembly
142
Checking the Propeller Shaft Housing
143
Checking the Propeller Shaft
143
Assembling the Propeller Shaft Assembly
143
Assembling the Propeller Shaft Housing
144
Drive Shaft and Lower Case
145
Removing the Drive Shaft, Drive Shaft Housing, and Shift Rod
146
Disassembling the Drive Shaft Housing
146
Disassembling the Lower Case
146
Checking the Pinion and Forward Gear
147
Checking the Bearing
147
Checking the Drive Shaft
147
Checking the Shift Rod
147
Checking the Lower Case
147
Assembling the Lower Case
147
Assembling the Drive Shaft Housing
148
Installing the Shift Rod, Drive Shaft Housing, and Drive Shaft
148
Installing the Propeller Shaft Housing
149
Installing the Water Pump
150
Installing the Lower Unit
150
Backlash
152
Measuring the Forward and Reverse Gear Backlash
152
Lower Unit (High Thrust Model)
156
Removing the Lower Unit
159
Removing the Water Pump
160
Checking the Water Pump
160
Propeller Shaft Housing (High Thrust Model)
161
Removing the Propeller Shaft Housing Assembly
162
Disassembling the Propeller Shaft Assembly
162
Disassembling the Propeller Shaft Housing Assembly
162
Checking the Propeller Shaft Housing
163
Checking the Propeller Shaft
163
Assembling the Propeller Shaft Assembly
163
Assembling the Propeller Shaft Housing
164
Drive Shaft and Lower Case (High Thrust Model)
166
Removing the Drive Shaft, Drive Shaft Housing, and Shift Rod
167
Disassembling the Drive Shaft Housing
167
Disassembling the Lower Case
167
Checking the Pinion and Forward Gear
168
Checking the Bearing
168
Checking the Drive Shaft
168
Checking the Shift Rod
168
Checking the Lower Case
168
Assembling the Lower Case
168
Assembling the Drive Shaft Housing
169
Installing the Shift Rod, Drive Shaft Housing, and Drive Shaft
170
Installing the Propeller Shaft Housing
170
Installing the Water Pump
171
Installing the Lower Unit
172
Shimming (High Thrust Model)
174
Shimming
175
Selecting the Pinion Shim
175
Selecting the Forward Gear Shim
175
Selecting the Reverse Gear Shim
176
Backlash (High Thrust Model)
177
Measuring the Forward and Reverse Gear Backlash
177
Brkt Bracket Unit
180
Brkt
180
Tiller Handle (Short)
182
Removing the Tiller Handle
184
Installing the Tiller Handle
184
Bracket Unit
182
Tiller Handle (Long)
186
Removing the Tiller Handle
189
Installing the Tiller Handle
189
Friction Plate (H Model)
192
Disassembling the Friction Plate
193
Assembling the Friction Plate
193
Bottom Cowling
195
Upper Case and Steering Arm
198
Removing the Upper Case
202
Disassembling the Upper Case
202
Checking the Exhaust Manifold, Oil Pan, and Exhaust Guide
203
Checking the Oil Strainer
203
Assembling the Upper Case
203
Removing the Steering Arm
204
Installing the Steering Arm
204
Installing the Upper Case
205
Clamp Bracket and Swivel Bracket (MT Model)
207
Removing the Clamp Bracket
209
Disassembling the Swivel Bracket
209
Assembling the Swivel Bracket
210
Installing the Clamp Bracket
211
Clamp Bracket and Swivel Bracket (PT Model)
212
Removing the PT Unit
214
Removing the Clamp Bracket
214
Installing the Clamp Bracket
215
Installing the PT Unit
215
PT Motor
217
Disassembling the PT Motor
218
Checking the PT Motor
219
Checking the Brush Holder and Brush
220
Assembling the PT Motor
220
PT Gear Pump
222
Disassembling the Gear Pump
225
Checking the Gear Pump
225
Checking the Valve Seal
225
Checking the Filter
225
Assembling the Gear Pump
226
PT Cylinder
228
Disassembling the Tilt Cylinder
230
Checking the Tilt Cylinder and Piston
230
Assembling the Tilt Cylinder
231
Bleeding the PT Unit
233
PT Electrical System
235
Checking the Fuse
235
Checking the PT Relay
235
Checking the PT Switch
236
Electrical System
237
Electrical Component and Wiring Harness Routing
238
Elec
238
Top View
238
Bow View
246
Port View
248
Electrical System
238
Checking the Electrical Component
256
Measuring the Peak Voltage
256
Starter Motor (E Model)
257
Removing the Starter Motor
259
Checking the Starter Motor Operation
259
Checking the Starter Motor Pinion
259
Disassembling the Starter Motor
259
Checking the Starter Motor
260
Checking the Brush Holder and Brush
261
Assembling the Starter Motor
262
Installing the Starter Motor
263
Starting System
263
Checking the Fuse (E Model)
263
Checking the Engine Start Button (H Model with Electric Starter)
263
Checking the Engine Start Switch (R Model)
264
Checking the Neutral Switch (H Model with Electric Starter)
264
Checking the Neutral Switch (R Model)
265
Checking the Starter Relay (E Model)
266
Ignition and Ignition Control System
267
Checking the Ignition Spark
267
Checking the Spark Plug Cap
267
Checking the Ignition Coil
268
Checking the Pulser Coil
268
Checking the Charge Coil
269
Checking the Engine Shut-Off Switch (H Model)
270
Checking the Engine Shut-Off Switch (R Model)
270
Engine Electric Control System
271
Checking the CDI Unit
271
Checking the Oil Pressure Switch
271
Checking the Warning Indicator Assembly
272
Checking the Choke Solenoid (R Model)
273
Charging System (E Model)
273
Checking the Lighting Coil
273
Checking the Rectifier
274
Checking the Rectifier Regulator
276
Trbl Shtg
279
Troubleshooting the Outboard Motor
280
Troubleshooting the Pt Unit (Pt Model)
286
Troubleshooting the Lower Unit
287
Wiring Diagram
294
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