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motionCAT HM-2408T
Hivertec motionCAT HM-2408T Manuals
Manuals and User Guides for Hivertec motionCAT HM-2408T. We have
1
Hivertec motionCAT HM-2408T manual available for free PDF download: User Manual
Hivertec motionCAT HM-2408T User Manual (168 pages)
Motion Network System
Brand:
Hivertec
| Category:
PCI Card
| Size: 2.81 MB
Table of Contents
Table of Contents
4
Warnings and Precautions
12
Extent of Warranty
13
Limitations to Liability
13
Important Safety Instructions
14
Manual Configuration
19
1 Motioncat Installation
20
What Is Motioncat
21
Advantages of Motioncat Series Products
21
Connection Rules
22
Figure 1.3-1 Motioncat Connection Rules
22
Communication Specifications
23
Calculating the Communication Time
24
Communication Cable Disconnection Detection/Monitoring Function
25
Figure 1.6-1 Disconnection Detection
25
Product Configuration and Model Number
26
Motioncat Master Boards
26
Base Slaves
26
Motioncat Modules
26
Slave Types
27
Connector Boards
27
Cables
28
2 Motioncat Master Boards
29
Hpci-Mcat520M
30
Specifications
30
Block Diagram
30
Figure 2.1-1 Block Diagram
30
Board Settings
31
Figure 2.1-2 Positions of the Connectors and Switches on HPCI-MCAT520M
31
Figure 2.1-3 Rotary DIP Switch for Board ID Setting
31
Figure 2.1-4 Communication Speed Setting Switch
31
Master Board Panel Layout
32
Connector Signal Table
32
Figure 2.1-5 Emergency Stop Setting
32
Figure 2.1-6 Connector Positions on HPCI-MCAT520M
32
Emergency Stop Input Detection
33
Figure 2.1-7 Connection Example of Emergency Stop Input and Internal Circuit
33
Figure 2.1-8 Communication Settings Switch
33
Hcpci-Mnt720M
34
Specifications
34
Block Diagram
34
Figure 2.2-1 HCPCI-MNT720M Block Diagram
34
Board Settings
35
Figure 2.2-2 Setting Positions
35
Figure 2.2-3 Rotary DIP Switch for Board ID Setting
35
Figure 2.2-4 Communication Speed Setting Switch
35
Master Board Panel Layout
36
Connector Signal Table
36
Figure 2.2-5 HCPCI-MNT720M Connector Positions
36
Input and Output Port Circuit Types
37
Figure 2.2-6 Input and Output Port Circuits
37
Figure 2.2-7 Connection to Sink Type
37
Figure 2.2-8 Connection Example of an Output Circuit
37
Hpc104-Mcat110M
38
Specifications
38
Block Diagram
38
Figure 2.3-1 HPC104-MCAT110M Block Diagram
38
Board Settings
39
Figure 2.3-2 HPC104-MCAT110M Connector and Switch Positions
39
Figure 2.3-3 Interruption Jumpers
39
Figure 2.3-4 Communication Speed Switch
39
Figure 2.3-5 Address, Bus Width, Space Mode to Use, and Address Space Setting Switch
40
Figure 2.3-6 Setting Example of I/O Mapped and Memory Mapped I/O Access
40
Connector Signal Table
41
Table 2.3-3 RJ45 (J4) Connector Signals
42
External Connections
43
Hm-Gu00G
44
Specifications
44
Block Diagram
44
Figure 2.4-1 Block Diagram
44
Module Settings
45
Figure 2.4-2 HM-GU00G Module Setting Positions
45
Figure 2.4-3 Communication Settings Switch
45
External Appearance
46
Indicators
46
Figure 2.4-4 External Appearance of HM-GU00G -- USB Master Module
46
Figure 2.4-5 Indicator LED Positions
46
Connector Signal Table
47
Figure 2.4-6 Receiving Terminal Wiring
47
Board Recognition, Connection, and Disconnection
48
3 Motioncat Slaves
49
Types of Slaves and Configurations
50
Types of Slaves
50
Base Slaves
50
Modules
51
Figure 3.1-1 Example of Module Disposition
51
Slave Configuration
52
Figure 3.1-2 Slave Configuration of HMG Type
52
Figure 3.1-3 Slave Configuration of HUG Type
52
Communication Module HM-GN00G
53
Specifications
53
External Appearance
53
Figure 3.2-1 External Appearance of HM-GN00G Communication Module
53
Indicators
54
Figure 3.2-2 Indicator LED Positions
54
Module ID Setting
55
Communication Settings Switch
55
Figure 3.2-3 Module ID Settings
55
Figure 3.2-4 Communication Settings Switch
55
Connector Signal Table
56
Figure 3.2-5 Receiving Terminal Wiring
56
P Module HM-P100C
57
C Module HM-C100C
57
Specifications
57
Table 3.4-1 P/C Module, HM-P100C/HM-C100C Specifications
58
External Appearance
59
Indicators
59
Figure 3.4-1 External Appearance of P/C Module, HM-P100C/HM-C100C
59
Figure 3.4-2 Indicator LED Position
59
Switch Settings
60
Figure 3.4-3 DIP Switches for Module Setting
60
Cable Connectors
61
Connector Terminal Electrical Requirements
62
Figure 3.4-4 Receiving Terminal Wiring
62
Command Pulse Output and Connection to Drivers
63
Encoder Signal Input and Connection
64
Other Servo Interface Signals
65
Table 3.4-13 Input Signal Circuit Settings for the Servo Interface
66
Machine Interface
67
Figure 3.4-5 How to Implement PCS
67
Figure 3.4-6 Circuit for the DLS/CLR/LTC Threefold Function
68
W Module HM-W200C
69
Specifications
69
Table 3.5-1 W Module, HM-W200C Specifications
70
External Appearance
71
Indicator
71
Figure 3.5-1 External Appearance of W Module HM-W200C
71
Figure 3.5-2 Indicator LED Position
71
Connectors
72
Figure 3.5-3 Connection Configuration
72
Table 3.5-4 J1, J2 Connectors
73
Figure 3.5-4 Receiving Terminal Wiring
74
Driver Control Signal
75
Machine Interface Signal
76
D Module HM-D1616C
77
Specifications
77
External Appearance
78
Indicators
78
Figure 3.6-1 External Appearance of D Module, HM-D1616C
78
Figure 3.6-2 Indicator LED Position
78
Connectors
79
Connector Terminal Electrical Requirements
80
Figure 3.6-3 Receiving Terminal Wiring
80
Input/Output Circuits
81
I Module HM-DI320C
82
Specifications
82
External Appearance
82
Figure 3.7-1 External Appearance of I Module, HM-DI320C
82
Connectors
83
Connector Terminal Electrical Requirements
84
Input Circuit
84
Fuses and Leds
84
Figure 3.7-2 Input Circuit
84
Figure 3.7-3 Fuse and LED Positions
84
O Module HM-DO320C
85
Specifications
85
External Appearance
85
Figure 3.8-1 External Appearance of O Module, HM-DO320C
85
Connectors
86
Connector Terminal Electrical Requirements
87
Output Circuit
87
Fuses and Leds
87
Figure 3.8-2 Output Circuit
87
Figure 3.8-3 Fuse and LED Positions
87
T Module HM-2408T
88
Specifications
88
External Appearance
89
Figure 3.9-1 External Appearance of T Module, HM-2408T
89
Cable Connectors
90
Connector Terminal Electrical Requirements
91
Input Circuit
91
Output Circuit
91
Figure 3.9-2 Input Circuit
91
Figure 3.9-3 Output Circuit
91
A Module HM-A4401C
92
Specifications
92
External Appearance
92
Figure 3.10-1 External Appearance of a Module, HM-A4401C
92
Connectors
93
Figure 3.10-2 Receiving Terminal Wiring
93
B Module HM-A4199C
94
Specifications
94
External Appearance
94
Figure 3.11-1 External Appearance of B Module, HM-A4199C
94
Connectors
95
Figure 3.11-2 Receiving Terminal Wiring
95
R Module HM-R100C
96
Specifications
96
External Appearance
97
Switch Settings
97
Figure 3.12-1 External Appearance of R Module, HM-R100C
97
Figure 3.12-2 DIP SW Positions
97
Table 3.12-3 Communication Protocol According to the Selected Servo Driver
98
Connectors
99
Table 3.12-6 Connector Signals for Controller Connection
100
Input/Output Circuit
101
Example of Connection Configuration
102
Figure 3.12-3 Example of Cable Connection
102
S Module HM-S100C
103
Specifications
103
External Appearance
104
Switch Settings
104
Figure 3.13-1 External Appearance of S Module, HM-S100C
104
Figure 3.13-2 DIP SW Positions
104
Table 3.13-3 Connecting Servo Driver Setting Table
105
Connectors
106
Input/Output Circuits
107
Example of Connection Configuration
108
Figure 3.13-3 Example of Cable Connection
108
4 Installation Guide
109
Preparing Cables
110
Figure 4.1-1 Connection Example
110
Device Interface Cables
111
Figure 4.1-2 Device Interface Cables
111
Figure 4.1-3 DIN Rail Installation
111
Installing with a DIN Rail
111
Figure 4.1-4 Mounting and Demounting a Slave On/Off the DIN Rail
112
Figure 4.1-5 How to Install on the Floor
112
Installing on the Floor with Screws
112
Figure 4.1-6 Holes for Installation
113
Connections between Components and Power Supply System Wiring
114
Power Supply System Wiring for Slaves
114
Figure 4.2-1 Power Receiving Terminals (Example of HMG 1-Axis Motion Slave, HMG-P1)
114
Figure 4.2-2 One Power Supply for a Slave
114
Figure 4.2-3 Using Separate Power Supplies for Modules
115
Figure 4.2-4 Power Supply System Connections with Slaves
115
Explanation on Power Supply System
116
Figure 4.2-5 Power Supply System by a Single Power Source
116
Figure 4.2-6 Power Supply System by Separate Power Sources
117
5 Device Driver Installation
118
Hpci-Mcat520M, Hcpci-Mnt720M
119
Installation on Windows 7 or Later (32 Bit)
119
Installation on Windows 7 or Later (64 Bit)
119
Installation on Windows XP
119
Installation on Windows 2000
119
Uninstalling the Device Driver for Windows XP or Later (Driver Version 2.0.0.0 or Later)
120
Uninstalling the Device Driver for Windows 2000 (Driver Version 1.0.0.1 or Earlier)
120
How to Check the Device Driver Version
120
Figure 5.1-1 Version of the Device Driver
120
Hm-Gu00G
121
Installation on Windows 7 or Later (32 Bit)
121
Installation on Windows 7 or Later (64 Bit)
121
Installation on Windows XP
121
Uninstallation
121
6 Trial Operation
122
Before Turning on the Power
123
Tuning on the Power
123
Using "Getting Started
123
About "Getting Started
123
Precautions on Running "Getting Started
123
Getting Started" for HPCI-MCAT520M, HM-GU00T
124
Installing "Getting Started
124
Updating "Getting Started
124
Starting "Getting Started
125
Figure 6.4-1 Start Screen
125
Figure 6.4-2 Module Selection - Example of HPCI-MCAT520M
126
Figure 6.4-3 Module Selection - Example of HM-GU00T
126
Selecting a Module
126
C Module HM-C100C (1-Axis Motion Module with Interpolation Function)
127
Figure 6.4-4 P/W/C Module Operation Screen
127
P Module HM-P100C (1-Axis Motion Module)
127
W Module HM-W200C (2-Axis Motion Module)
127
Table 6.4-1 Initial Values of "Getting Started" Registers
128
Figure 6.4-5 Selecting Operation Mode, Speed Pattern, and Acceleration/Deceleration System
129
Figure 6.4-6 Setting Signal Input Polarity
130
Figure 6.4-7 Setting Homing
131
Figure 6.4-8 Command Pulse and Encoder Input Settings
132
Figure 6.4-9 Comparator Settings
133
Figure 6.4-10 Signal Input Status, Counter Display Etc
134
Figure 6.4-11 Operation Parameter Settings
135
Figure 6.4-12 Continuous Feed Operation
136
Figure 6.4-13 Homing Operation
136
Figure 6.4-14 Positioning Operation
137
Figure 6.4-15 Reciprocating Positioning Operation
137
Figure 6.4-16 T Module Operation Screen
138
Figure 6.4-17 Detailed T Module Operation Screen
138
T Module HM-D2408T (24-In/8-Out DIO Module)
138
D Module HM-D1616C (16-In/16-Out DIO Module)
139
Figure 6.4-18 D Module Start Screen
139
Figure 6.4-19 Detailed D Module Operation Screen
139
Figure 6.4-20 I Module Operation Screen
140
Figure 6.4-21 Detailed I Module Operation Screen
140
I Module HM-DI320C (32-In DI Module)
140
Figure 6.4-22 O Module Operation Screen
141
Figure 6.4-23 Detailed O Module Operation Screen
141
O Module HM-DO320C (32-Out DO Module)
141
A Module HM-A4401C (4-In/4-Out Voltage-Type Analog Module)
142
Figure 6.4-24 a Module Operation Screen
142
Figure 6.4-25 Detailed a Module Operation Screen
142
B Module (4-In/1-Out)
143
Figure 6.4-26 B Module Operation Screen
143
Figure 6.4-27 Detailed B Module Operation Screen
143
Checking the Operation
144
P/W/C Module
144
T/D/I/O/A/B Module
144
7 Accessories
145
Connector Board ACB-TH2408
146
Connector Board ACB-TH1204
146
Figure 7.1-1 External Appearance of ACB-TH2408
146
Figure 7.2-1 External Appearance of ACB-TH1204
146
8 Glossary
147
Terms Used in Motion Control
148
Example of Motion Control Configuration
148
Pulse Command and Motor Rotation
148
Controlled Axis and the Names of Axes
149
Control Command Units
149
Coordinate and Travel Distance Command
150
Command Counter and Machine Counter
150
Constant Speed and Acceleration/Deceleration Operations
150
Operation Speed and Base Speed
151
Types of Axis Operations
151
Input/Output Signal
153
Others
156
Terms Used for Motioncat
158
Motionnet Communication LSI
158
Master Board
158
Line
158
Slave
158
Module
158
Module ID
158
System Communication and Local Device Information
158
Cyclic Communication
159
Data Communication
160
9 Connections to Drivers Supplied by Manufacturers
161
Yaskawa Electric Servo Pack ΣIII
162
Figure 9.1-1 Yaskawa Electric Servo Pack ΣIII
162
Mitsubishi Electric MELSERVO MR-J3
163
Figure 9.2-1 Mitsubishi Electric MELSERVO MR-J3 Series
163
Matsushita Electric Industrial MINAS-A4
164
Figure 9.3-1 Matsushita Electric Industrial MINAS A4
164
Hitachi Industrial Equipment Systems AD3
165
Figure 9.4-1 Hitachi Industrial Equipment Systems AD3
165
Oriental Motor Αstep
166
Figure 9.5-1 Oriental Motor Αstep
166
Standard-Type Stepping Motor Drivers (Oriental Motor PMU, UMK, Sd51Xx, DFC Etc.)
167
Connection to Hivertec Microstepping Motor Driver (5-Phase HSD515M, 2-Phase HSD415M)
167
Figure 9.6-1 Example of Connection to a Standard-Type Stepping Motor Driver
167
Figure 9.7-1 Example of Connection to Hivertec Microstepping Motor Driver
167
10 Revision History
168
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