Brake Caliper Removal; Brake Caliper Disassembly - Honda Motorcycle Service Manual

Honda motorcycles and motor scooters and atvs common service manual
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Removal
Refer to the Model Specific manual for brake caliper
removellinstallation.
BRAKE CALIPER
Pump the brake lever to force the caliper piston out of the
caliper.
CALIPER
I
Place a clean container under the caliper and disconnect the
brake hose from the caliper.
Avoid spilling brake fluid on painted surfaces
CAUTION
DISC ROTOR
LOWER CALIPER PIN BOLT
.
Spilled brake fluid will damage painted,
Darts.
PIVOT COLLARIBOOT
Remove the brake caliper assembly.
Remove the pads from the caliper.
Disassembly
Remove the following:
-
caliper bracket
- pad spring
-
pivot collar
-
boot
CALlP
PAD SPRING
Clean all of the removed parts except the brake pads with fresh
brake fluid
Remove the piston.
CAUTION
0
CALlP,p3
If necessary apply compressed air to the caliper fluid inlet to
get the piston out. Place a shop rag under the caliper to
cushion the piston when
it
is expelled. Use low pressure air in
short spurts.
/
remavins the seals.
-
1
f
Push the piston seal and dust seal in and remove them.
Clean the caliper, especially the brake piston seal grooves,
with fresh brake fluid.
CALIPER
\
17-1
2
Date of Issue: March, 1995
0
HONDA MOTOR CO.,LTD.

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