Transmission Assembly; Shift Drum Checking; Shift Fork Checking; Shift Fork Shaft Checking - Honda Motorcycle Service Manual

TRANSMISSION
Shift Drum
1
The guide groove for abnormal wear or damage.
The bearing for excessive play or damage (if required)
GUIDE &OOVES
.
For deformation or abnormal wear.
.
Measure the fork claw thickness.
Measure the I.D. of the shift fork.
Shift Fork
NOTE
.
Some fork claws are measured at A and C (claw ends).
Others are measured at B (the center).
, ,
Shift Fork Shaft
.
For damage and straightness.
.
Measure the O.D. at the shift fork areas.
I
A ~ o l v molvbdenum disulfide arease t o all slidina surfaces of
Reassemble all parts into their original positions.
, ,
.
"
-
the mainshaft, countershaft and bushings t o ensure initial
NOTE
lubrication.
.
Always install the thrust washers w i t h the chamfered
(rolled) edge facing away from the thrust load.
.
After installing a snap ring, slightly open the ring and
rotate it in its groove t o be sure it is fully seated.
.
Do not use worn snap rings which could easily spin i n the
groove. It would be too loose t o properly seat in the
groove. Align the gap in the snap ring with the groove of
the spline.
GEAR
I
ClpCLlP
THRUST
L O A > K
Date of Issue: Sep., 1988
o
HoNDA MOTOR
co..
LTD.
13-7