Clatch Master Cylinder Assembly/Installation - Honda Motorcycle Service Manual

CLUTCH
Assemblyllnstallation
Clean all parts thoroughly
Coat the primary and secondary cups with clean brake fluid
before assembly.
Install the spring in the master cylinder with the small end out.
Install the primary cup and pistonlsecondary cup.
CAUTION
.
Allowing the lips t o turn inside out when installing the
cups will result i n brake system failure.
Install the washer and snap ring making sure the snap ring is
seated firmly in the groove.
equivalent tool
commercially available
lnstall the boot and push rod.
Set the push rod end piece into the clutch lever hole. Then in-
stall the lever with the end piece over the push rod.
Screw in the pivot bolt making sure that the lever moves
smoothly, then tighten the pivot nut securely.
Place the master cylinder on the handlebar and install the
holder with the "UP" mark facing up.
Align the end of the holder with the handlebar punch mark.
Tighten the upper holder mounting bolt first, then tighten the
lower bolt.
Install the clutch hose with the bolt and t w o new sealing
washers.
Connect the clutch switch wires t o the switch terminals.
Fill the reservoir and bleed the clutch system (page 11-28).
1 7-30
Date of Issue: Sep., 1988
O
HONDA MOTOR CO., LTD.