Clutch Switch Diode Inspection; Starter Clutch Inspection; Disassemble The Housing - Honda Motorcycle Service Manual

ELECTRIC STARTERISTARTER CLUTCH
C i r c u i t BP
When battery voltage is applied between the starter relay
greenlyellow wire and yellowlred terminals, there should be
continuity between the red and redlwhite terminals. The ter-
minals are distinguished by the corresponding wire color of the
wire harness connector.
CLUTCH SWITCH DIODE INSPECTION
The purpose of the clutch switch diode is to prevent reverse
current flow from the neutral indicator to the clutch switch.
.
Faulty diode
-.
Neutral indicator turns ON when clutch is
disengaged.
-
Loose connections at diode terminal
-.
Starter motor does not turn when transmis-
sion is in neutral.
Check for continuity between the diode terminals.
When there is continuity, a small resistance value is rnea-
sured.
If there is continuity in one direction and not in the o t h e ~
direction, the clutch switch diode is good.
STARTER CLUTCH INSPECTION
Refer to the Model Specific manual for starter clutch removal
and installation
Install the driven gear into the housing.
With all parts assembled, check the starter clutch,
Check that the gear, or sprocket, turns smoothly in one
direction and locks up in the other direction.
STARTER
Turns in one direction
only.
/
/
GEAR
Disassemble the housing.
Damaged roller contact surface of the gearlsprocket
-
Replace with a new one.
Damaged roller contact surface of the housing
- ,
Replace with a new one.
Damaged roller
-+
Replace with a new one. -
Deformation or damage to the spring
-
Replace with a new one.
HOUSING
/
ROLLER CONTACT
SURFACE
ROLLER CONTACT
SURFACE
Date of Issue : March, 1995
0
HONDA MOTOR CO.,LTD.
SPRING PLUNGER