Maintenance - TOHATSU MD 30B2 Service Manual

1. Special Tools .............................. 3-2
2. Inspection Schedule .................. 3-3
3. Top Cowl .................................... 3-4
1) Inspect on of Top Cow ............... 3-4
2) O F ter and O Tank ............... 3-4
3) A r B eed ng .............................. 3-4
4. Fuel System .............................. 3-5
1) Inspection of Fuel Pipes and Joints ... 3-5
2) Inspect on of Fue Tank ............... 3-5
3) Inspection of Fuel Filter ............... 3-6
4) Inspection of Air Compressor Air Filter ... 3-6
5) Inspect on of A r Pressure ......... 3-6
6) Inspect on of Fue Pressure ......... 3-7
7) Inspect on of Dr ve Be t ............... 3-8
5. Power Unit ................................. 3-9
1) Inspect on of Spark P ugs ............ 3-9
2) Inspection of Compression Pressure ... 3-10
3) Inspect on of Thermostat ............ 3-11
4) Inspection of Cooling Water Passage ... 3-12
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Maintenance

6. Operating System ..................... 3-12
1) Adjustment of Thrott e Cab e
(for T er hand e mode ) ............ 3-12
2) Adjusting of Remote Control Cable ... 3-13
3) Inspect on of Id e Eng ne Speed ... 3-13
7. PTT System .............................. 3-14
1) Inspection of PTT Unit Operation ... 3-14
2) Inspect on of PTT F u d Quant ty ... 3-14
8. Lower Unit ................................. 3-15
1) Inspect on of Gear O Quant ty ... 3-15
2) Rep acement of Gear O ............ 3-16
3) Inspection of Gear Case (for leakage) ... 3-17
4) Inspect on of Water Pump ......... 3-17
9. Others ....................................... 3-18
1) Rep acement of Anode ............... 3-18
2) Inspect on of Prope er ............... 3-19
3) Inspect on of Battery .................. 3-20
4) F ush ng w th Water .................. 3-21
5) Greas ng ................................. 3-21
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