TOHATSU MD 30B2 Service Manual page 137

3. Inspection Items
1) Inspection of Compression Pressure
• To prevent accidental start of the engine, remove
lock plate (of stop switch lanyard) from stop
switch before measuring compression pressure.
• Clean areas around spark plugs on the
cylinder before removing spark plugs to
prevent dirt from entering cylinder.
1. Start and idle engine for 5 minutes to warm up, and then stop.
2. Shift gear into neutral (N).
3. Remove lock plate (of stop switch lanyard) from stop switch.
4. Remove all spark plug caps and then all spark plugs 1.
5. Install compression gauge to plug hole.
Compression Gauge:
P/N. 3AC-99030-0
6. Set throttle grip or free throttle lever to full open position,
crank engine until compression gauge indication stabilizes,
and then measure compression pressure.
Compression Pressure (Reference):
0.83 MPa (120 psi) [8.5 kgf/cm
Compression pressure is affected much by
cranking speed, and normally changes in the
range from 10% to 20%. Charge the battery.
7. If compression pressure is below specified value or varies
much among cylinders, put small amount of engine oil into
cylinders, and perform the test again.
• If compression pressure increases after the above
measure, check pistons and piston rings for wear.
Replace if necessary.
• Check cylinder head gasket if the compression pressure
does not rise. Adjust or replace if necessary.
If any of the following results is obtained by the measurement, it
is necessary to repair or replace relevant part(s).
· The measurement is lower than specified value,
· Different between compression pressure of the cylinders exceeds;
0.105 MPa (15 psi) [1.05 kgf/cm
· The measurement is abnormally higher than specified value.
TLD D30/40/50B2 2013
CAUTION
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